A kind of revolution class man electrical braking assistant starting Power Cycle
Technical field
The present invention relates to a kind of braking energy circulatory system, particularly a kind of revolution class man electrical braking assistant starting Power Cycle.
Background technique
Since entering 21 century, the energy and the impact of environment on human lives, social development increasing.Wherein, the use of household electric appliance in life account for ratio greatly, and we are very important in the huge consumption of its energy.Current earth resource (comprising oil and the forest resources) is increasingly exhausted and be damaged, household electrical appliances MANUFACTURER has recognized energy-conservation significance, have developed the air-conditioning adopting converter technique, Haier's automatic catch 1268 roller washing machine, adopt the refrigerator etc. of the floride-free technology of high pressure, as can be seen here, household appliances manufacturing forward efficient energy-saving direction development.
From economizing on resources, resource regeneration and environmental protection and improvement are set out, effective utilization of the energy has great importance, regenerative braking (Regenerative braking) is also known as regenerative braking, energy utilization rate can be heightened further undoubtedly, it is a kind of braking technology that can be applied on revolution class running power device, when solid of rotation running needs braking, usually be all the mode adopting spontaneous braking or artificial braking, no matter be which kind of mode, the loss of energy is caused in capital to a certain extent, this part energy dissipated due to braking is can be collected by regenerative braking.
At present, the direction about the research of Regenerative Braking Technology mainly concentrates on the regenerative braking of automobile and the regenerative braking of industrial solid of rotation, and the application in household electric appliance is few.And existing collection of energy mode is also not suitable for the load state turning round class household electrical appliances.
Therefore we are from the energy-conservation thinking of regenerative braking, the braking assistant starting Power Cycle of design revolution class household electrical appliances, adopt classification energy-storage module and the function handover module of torsion spring according to the actual loading situation of household electrical appliances, realize collection and the circulation release of rotary braking energy.Revolution class household electrical appliances are seen everywhere in our daily life, the social recoverable amount huge due to revolution class household electrical appliances and frequently frequency of utilization, and the development of the design to the power-saving technology of revolution class household electrical appliances is of great significance.
Summary of the invention
The object of the invention is to provide one effectively can reduce energy consumption of electrical machinery, optimize choice of electrical machine, the revolution class man electrical braking assistant starting Power Cycle of energy-conserving and environment-protective.
The technical solution adopted in the present invention is to achieve these goals: the conversion method comprising Power Cycle device and Power Cycle;
Described Power Cycle device comprises: transmission gear shift module (A), classification energy-storage module (B) and function handover module (C).
Described transmission gear shift module (A) is made up of clutch, speed changer and transducer; Speed changer is connected with transducer by clutch;
Described classification memory module (B) is made up of energy storage torsion spring unit 88, ratchet (7), interior external gear pump group 9 ratchet (10); Interior external gear pump group 9, energy storage torsion spring unit (8) and ratchet (7) are linked in sequence from top to bottom on the 3rd transmission shaft (5), and corresponding with ratchet (7) has ratchet (10);
Described function handover module (C) is realized by electromagnetic controller.
Described comprise clutch by clutch and upload moving axis (17), clutch main body (19) and clutch lower drive shaft (20); Clutch is uploaded moving axis (17) and is positioned at clutch lower drive shaft (20) upper end, and being positioned at same axle center, transmission shaft (17) is connected clutch main body (19) with on clutch lower drive shaft (20) on the clutch.
Described speed changer comprises front end speed changer and rear end speed changer, described front end speed changer comprises small pulley (1-1), small band wheel shaft (1-2), belt (2), large belt wheel (21), the first gear (18); Small pulley (1-1) is contained on small band wheel shaft (1-2), be connected with belt (2) between small pulley (1) and large belt wheel (21), the first gear (18) and large belt wheel (21) are connected on clutch lower drive shaft (20); Clutch main body (19) is had between first gear (18) and large belt wheel (21);
Described rear end speed changer comprises the second gear (3), the 3rd gear (4), the 3rd transmission shaft (5), the 4th gear (6), second driving shaft 12, second driving shaft (12), the 3rd transmission shaft (5); Second gear (3) is connected on second driving shaft (12), and the second gear (3) engages with the first gear (18); 3rd gear (4) and the 4th gear (6) are connected on the 3rd transmission shaft (5).
Described transducer comprises) baffle plate (15), lower pedal (15-1), idle pulley (13) and power and energy gear (14) composition; Overhead gage (15), power and energy gear (14) and lower pedal (15-1) are linked in sequence on second driving shaft (12), idle pulley (13) is engaged with the 4th gear (6), power and energy gear (14) is in the upper slip of second driving shaft (12), upper end is engaged with idle pulley (13), and lower end is engaged with the 3rd gear (4).
Described electromagnetic controller comprises: the 3rd calutron (11), the first electromagnetic valve switch (M), the second electromagnetic valve switch (N) and control system for washing machine; First electromagnetic valve switch (M) control in external gear pump group (9) engagement be separated; Second electromagnetic valve switch (N) controls the closed of click and decontrols; Upper and the return of the 3rd calutron (11) controlling functions conversion gear (14); The cooperative alternative being realized three by control system for washing machine is controlled.
The conversion method of described Power Cycle: utilize torsion spring energy-storage travelling wave tube and power and energy to control, pass through transmission gear shift, the kinetic energy that effective collection dissipates when doing the household electric appliance parking brake of rotation motion, be stored in energy storage device, the energy that release is collected when motor starts again, helper motor starts, energy ezpenditure peak value during reduction electric motor starting;
(1) turning axle operating condition: washing machine gets rid of bucket normal operation and dries clothing;
(2) dynamic regime is stopped: getting rid of barrel motor and have a power failure, now start harvest energy.In transmission gear shift module (A), clutch main body (19) closes, and conversioning wheel falls, and transmission gear shift module (A) is started working, and in classification memory module (B), ratchet (7) is in stuck state;
(3) turning axle stop state: clutch main body (19) is separated and harvest energy is separated, and energy storage section is in static, and ratchet (7) is stuck;
(4) holding state: washing machine is in rinse cycle, this system is in holding state;
(5) starting state again: clutch main body (19) closes again, adjustment power and energy gear (14), ratchet (7) is decontroled, and is the 3rd transmission shaft (5) reversing, makes the Energy transmission of storage;
(6) speed reaches capacity state: spring energy has discharged completely, and clutch main body (19) is separated, and system is separated with motor, and washing machine gets rid of bucket and runs well.
Beneficial effect, owing to have employed such scheme, native system realizes by transmission gear shift module (A) function increasing and turn round of slowing down.In transmission gear shift module (A), the switching of energy input and output function realizes by a power and energy gear (14) vertically placed.The working position of power and energy gear (14) is controlled by electromagnetic force, and when electromagnetic control apparatus power-off, power and energy gear (14) relies on self gravitation to fall after rise, enters collection of energy state, is realized the storage of energy by ratchet mechanism; When electromagnetic control apparatus energising, power and energy gear (14) is upper, enters system capacity reflux state.
Small pulley (1-1) is adopted when energy inputs, belt (2), large belt wheel (21) is introduced, engagement clutch main body (19) controls, and the output terminal of domestic electric appliance motor is connected with function handover module with the transmission gear shift of native system by clutch main body (19).
Adopt energy storage torsion spring unit (8) as energy storage carrier, and apply the strategy of classification energy storage.
The control of ratchet (7) ratchet (10) mechanism and power and energy gear (14), by Electromagnetic Control, accesses Electromagnetic Control module (C).
Adopt classification die-filling piece of energy storage (B), main collection automatic washing machine is drying the energy of frictional loss in braking process, remaining kinetic energy is stored as the elastic potential energy of torsion spring, when washing machine starts the running of drying system again, by fault offset, this energy is incorporated to movement system when getting rid of barrel electric motor starting, and helper motor starts.Comparatively large owing to getting rid of electrical consumption power when bucket starts, applying this device obviously can reduce energy consumption, thus reaches the object of energy-conserving and environment-protective.
One, the present invention utilizes torsion spring to build energy storage device according to revolution class man electric power is little with the little feature that takes up room, and proposes the strategy of classification energy storage control, and can be installed on the revolution electric appliances similar with washing machine as an independent energy module.
Its two, do not have multilevel energy to transform during energy collected by native system, store in short-term, discharge in time, the energy of release directly acts on motor, assistant starting, reduces electric motor starting energy ezpenditure peak value, effectively reduces energy consumption of electrical machinery, optimizes choice of electrical machine.
Accompanying drawing explanation
Fig. 1 is aggregate project structure figure of the present invention.
Fig. 2 is embodiment of the present invention system flow chart.
Fig. 3 is structural drawing of the present invention.
Fig. 4 is embodiment of the present invention spring classification energy-storage system device kinematic sketch.
Fig. 5 is that embodiment of the present invention conversioning wheel vertical motion controls schematic diagram.
Fig. 6 is embodiment of the present invention single-stage stored energy releasing device schematic diagram.
In figure, 1-1, small pulley; 1-2, small band wheel shaft; 2, belt; 3, the second gear; 4, the 3rd gear; 5, the 3rd transmission shaft; 6, the 4th gear; 7, ratchet; 8, energy storage torsion spring unit; 9, interior external gear pump group; 10, ratchet; 11, the 3rd calutron; 12, second driving shaft; 13, idle pulley; 14, power and energy gear; 15a, overhead gage; 15b, lower pedal; 17, moving axis uploaded by clutch; 18, the first gear; 19, clutch main body is comprised; 20, clutch lower drive shaft; 21, large belt wheel; 22, sliding support; 23, torsion spring; 24, housing; 25, Compress Spring; A, transmission gear shift module; B, classification energy-storage module; C function handover module; M, the first electromagnetic valve switch; N, the second electromagnetic valve switch.
Embodiment
Below in conjunction with accompanying drawing, the present invention is further described.
This braking energy circulatory system comprises the conversion method of Power Cycle device and Power Cycle;
Described Power Cycle device comprises: transmission gear shift modules A, classification energy-storage module B and function handover module C.
Described transmission gear shift modules A is made up of clutch, speed changer and transducer; Speed changer is connected with transducer by clutch;
Described classification memory module B is made up of energy storage torsion spring unit 8, ratchet 7, interior external gear pump group 9, ratchet 10; Interior external gear pump group 9, energy storage torsion spring unit 8 and ratchet 7 are linked in sequence from top to bottom on the 3rd transmission shaft 5, and corresponding with ratchet 7 has ratchet 10; Described energy storage torsion spring unit 8 includes the first energy storage torsion spring 8a, the second energy storage torsion spring 8b, the 3rd energy storage torsion spring 8c and the 4th energy storage torsion spring 8d, and four energy storage torsion spring sequence from low to uper part arrangements on the 3rd transmission shaft 5 are installed; Described interior external gear pump group 9 to include in first in external gear pump 9a, second in external gear pump 9b, the 3rd external gear pump 9d in external gear pump 9c and the 4th, and four interior external gear pumps are corresponding with four energy storage torsion springs to be connected.
Described function handover module C is realized by electromagnetic controller.
Described comprise clutch by clutch and upload moving axis 17, clutch main body 19 and clutch lower drive shaft 20; Clutch is uploaded moving axis 17 and is positioned at clutch lower drive shaft 20 upper end, and is positioned at same axle center, and transmission shaft 17 is connected clutch main body 19 with on clutch lower drive shaft 20 on the clutch.
Described speed changer comprises front end speed changer and rear end speed changer, and described front end speed changer comprises small pulley 1-1, small band wheel shaft 1-2, belt 2, large belt wheel 21 and the first gear 18; Small pulley 1-1 is contained on small band wheel shaft 1-2, and be connected with belt 2 between small pulley 1 and large belt wheel 21, the first gear 18 and large belt wheel 21 are connected on clutch lower drive shaft 20; Clutch main body 19 is had between first gear 18 and large belt wheel 21.
Described rear end speed changer comprises the second gear 3, the 3rd gear 4, the 3rd transmission shaft 5, the 4th gear 6, second driving shaft 12, the 3rd transmission shaft 5; Second gear 3 is connected on second driving shaft 12, and the second gear 3 engages with the first gear 18; 3rd gear 4 and the 4th gear 6 are connected on the 3rd transmission shaft 5.
Described transducer comprises overhead gage 15a, lower pedal 15b, idle pulley 13 and power and energy gear 14 and forms; Overhead gage 15a, power and energy gear 14 and lower pedal 15b are linked in sequence on second driving shaft 12, are engaged with idle pulley 13 with the 4th gear 6, and power and energy gear 14 slides on second driving shaft 12, and upper end is engaged with idle pulley 13, and lower end is engaged with the 3rd gear 4.
Described electromagnetic controller comprises the 3rd calutron 11, first electromagnetic valve switch M, the second electromagnetic valve switch N and control system for washing machine composition.First electromagnetic valve switch M control in external gear pump group 9 engagement be separated; Second electromagnetic valve switch N controls the closed of click and decontrols; Upper and the return of the 3rd calutron 11 controlling functions conversion gear 14; The cooperative alternative being realized three by control system for washing machine is controlled.
The conversion method of described Power Cycle: utilize torsion spring energy-storage travelling wave tube and power and energy to control, pass through transmission gear shift, the kinetic energy that effective collection dissipates when doing the household electric appliance parking brake of rotation motion, be stored in energy storage device, the energy that release is collected when motor starts again, helper motor starts, energy ezpenditure peak value during reduction electric motor starting;
(1) turning axle operating condition: washing machine gets rid of bucket normal operation and dries clothing;
(2) dynamic regime is stopped: getting rid of barrel motor and have a power failure, now start harvest energy; In transmission gear shift modules A, clutch main body 19 closes, and conversioning wheel falls, and transmission gear shift modules A is started working, and in classification memory module B, ratchet 7 is in stuck state;
(3) turning axle stop state: clutch main body 19 is separated and harvest energy is separated, and energy storage section is in static, and ratchet 7 is stuck;
(4) holding state: washing machine is in rinse cycle, this system is in holding state;
(5) starting state again: clutch main body 19 closes again, adjustment power and energy gear 14, ratchet 7 is decontroled, and is that the 3rd transmission shaft 5 reverses, makes the Energy transmission of storage;
(6) speed reaches capacity state: spring energy has discharged completely, and clutch main body 19 is separated, and system is separated with motor, and washing machine gets rid of bucket and runs well.
Embodiment: as shown in Figure 1, automatic washing machine workflow after reducing energy consumption is: washing machine braking time, clutch close, conversioning wheel under, spring starts to tighten, and ratchet is stuck; When having braked, clutch separation, conversioning wheel under, torsion spring is in energy storage state, and ratchet is stuck; Starting electrical machinery again after standby, clutch closes, and conversioning wheel is upper, and ratchet unclamps, and spring releases energy; When rotating speed reaches capacity and needs to be separated; Clutch separation, conversioning wheel under, spring is in neutral state, ratchet return.
As shown in Figures 2 and 3, the rotation that embodiment of the present invention automatic washing machine gets rid of bucket is directly driven by motor, design small pulley 1-1, belt 2, large belt wheel 21, by outer for kinetic energy connecting system, controls remaining kinetic energy turn-on time by clutch main body in Fig. 2 19.Due to washing machine, to get rid of bucket running speed when starting to brake comparatively large, in order to avoid causing unnecessary impact to system, off-energy, in energy access procedure, arrange deceleration modular converter A during design, it mainly comprises small pulley 1-1, belt 2, large belt wheel 21, first gear 18, second gear 3,3rd gear the 4, four gear 6, idle pulley 13, power and energy gear 14, first transmission shaft 17, second driving shaft 12, the 3rd transmission shaft 5.Idle pulley 13 provides the turning function of Energy transmission.
In Fig. 4, the energy of shift control up and down of power and energy gear 14 is input to the 3rd transmission shaft 5, outputs to the first transmission shaft 17.When washing machine gets rid of the input of barrel remaining kinetic energy, power and energy gear 14 is at upper/lower positions, and kinetic energy arrives classification energy-storage module B along 1-1-2-21-20-19-18-17-3-12-14-4-5-8; During Energy transmission, power and energy gear 14 is upper, and the energy of storage outputs to outside along 8-5-6-13-14-12-3-17-18-19-20-21-2-1-1.In addition change the velocity ratio of external acting while adding idle pulley 13, effectively can overcome the larger stiction getting rid of bucket and again start when starting.
In Fig. 2, classification energy-storage module, gets rid of a barrel remaining kinetic energy and changes torsion spring elastic potential energy into by washing machine.Automatic washing machine according to how much washed, control different inflows, general fully-automatic washing chance divide less according to clothes weight, basic, normal, high four gears.Therefore in order to control collection of energy more accurately, the energy storage torsion spring unit 8 of four different gradients is set in energy-storage module B, i.e. (I, II, III, IV) grade in Fig. 2.Correspondence less, basic, normal, high four gears, torsion spring unit increases collection specification step by step.Automatic washing machine selects gear automatically when working and starting, to also having coordinated by corresponding gradient spring unit in system.When choosing spring, by calculating, fully taking into account maximum storage, in the scope that spring distortion energy storage efficiency is the highest, choosing the torsion spring of optimum specification.
As shown in Figure 4, in the improved conversion equipment of embodiment of the present invention automatic washing machine, moving up and down of power and energy gear 14 is realized jointly by electromagnetic force and self gravitation.Be inserted at the two ends up and down of axle and fix two baffle plate 15a, 15b, overhead gage 15a fixes one the 3rd calutron 11, by controlling the connecting and disconnecting of electromagnet power supply, the attraction force of the 3rd calutron 11 pulls moving upward of power and energy gear 14.When needing power and energy gear 14 to move downward, himself gravity is relied on to fall lower end.The input of electrical signal, is exported by automatic washing machine circuit control system.Accurate axially locating in power and energy gear 14 moving process is determined by the size of appropriate design axle.
As shown in Figure 4, embodiment of the present invention automatic washing machine install the single-stage energy storage device in this device by the engagement of interior external gear pump group 9 be separated, realize the workflow of " the energy input-energy storage-fault offset " of every one-level spring.When needing engagement use spring at the corresponding levels, in figure, the first electromagnetic valve switch M connects, and Compress Spring 25 pops up, and makes housing 24 relative movement, reaches the object of internal-external gear engagement; When needing to be separated, the first electromagnetic valve switch M makes Compress Spring 25 compress by electromagnetic force, and housing 24 reversing motion, reaches the object of separation.When washing machine is started working, different according to gear, the internal-external gear in the energy storage torsion spring unit that corresponding level is secondary engages immediately, no longer be separated in whole laundry processes, until laundry terminates, corresponding separation, stay cool, reselect in order to laundry next time.
Be application platform with automatic washing machine, propose a kind of braking assistant starting Power Cycle turning round class household electrical appliances.Torsion spring energy-storage travelling wave tube and power and energy is utilized to control, by transmission gear shift, effectively collect the braking energy after automatic washing machine drying, this part energy that release is collected when motor starts again, helper motor starts, thus energy ezpenditure peak value when reducing electric motor starting.
In embodiment of the present invention automatic washing machine " drying-rinsing-dry again " process, need to make internal gear stuck when rinsing, to ensure that torsion spring energy does not run off, this needs the control of the second electromagnetic valve switch N.3rd transmission shaft 5 arranges ratchet 7 ratchet 10 mechanism, coordinates the second electromagnetic valve switch N to control, make the 3rd transmission shaft 5 can be accurately stuck when energy end of input, ensure that energy does not run off.When needs potential energy discharges, electromagnetic valve switch is connected and ratchet 10 is lifted, and the 3rd transmission shaft 5 reverses and externally does work under spring force effect.The second electromagnetic valve switch N required for system is converted by the magnetic switch of different functions.
Native system realizes by transmission gear shift modules A the function increasing and turn round of slowing down.In transmission gear shift modules A, the switching of energy input and output function realizes by a power and energy gear 14 vertically placed.The working position of power and energy gear 14 is controlled by electromagnetic force: when electromagnetic control apparatus power-off, and power and energy gear 14 relies on self gravitation to fall after rise, enters collection of energy state, is realized the storage of energy by ratchet mechanism; When electromagnetic control apparatus energising, power and energy gear 14 is upper, enters system capacity reflux state.
Adopt small pulley 1-1 when energy inputs, belt 2, large belt wheel 21 is introduced engagement clutch main body 19 and is controlled, and the output terminal of domestic electric appliance motor is connected with function handover module with the transmission gear shift of native system by clutch main body 19.
Adopt energy storage torsion spring unit 8 as energy storage carrier, and apply the strategy of classification energy storage.
The control of ratchet 7 ratchet 10 mechanism and power and energy gear 14, by Electromagnetic Control, accesses Electromagnetic Control module C.