CN104476055B - A kind of spud leg manufacture method of meter of font stay tube - Google Patents

A kind of spud leg manufacture method of meter of font stay tube Download PDF

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Publication number
CN104476055B
CN104476055B CN201410506408.6A CN201410506408A CN104476055B CN 104476055 B CN104476055 B CN 104476055B CN 201410506408 A CN201410506408 A CN 201410506408A CN 104476055 B CN104476055 B CN 104476055B
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China
Prior art keywords
tube
stay tube
down tube
welding
support
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CN201410506408.6A
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CN104476055A (en
Inventor
杜仕忠
沈鹏鹏
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Nantong Zhenhua Heavy Equipment Manufacturing Co Ltd
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Nantong Zhenhua Heavy Equipment Manufacturing Co Ltd
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles
    • B23K2101/06Tubes

Abstract

The present invention relates to the spud leg manufacture method of a kind of meter of font stay tube, described spud leg stereo shaping includes down tube stage in bulk and lateral plate production phase, the described down tube stage in bulk is that down tube in bulk and horizontal brace control are made a meter font stay tube assembly, the welding of inter-module is carried out in the lateral plate production phase, last stereo shaping, described rice font stay tube assembly is made up of the triatic stay of a vertical direction and two hounds of both sides;The manufacture method of described rice font stay tube assembly concretely comprises the following steps: first welding support prepares, and described support is provided with some support seats for supporting down tube and horizontal stay tube, the most corresponding down tube in the position of this support seat and the two ends of horizontal stay tube;Then horizontal stay tube is being fixed on support with down tube and is welding.It is an advantage of the current invention that: substantial amounts of high-altitude down tube workload in bulk is transformed into ground and carries out by the spud leg manufacture method of the present invention, effectively reduce the difficulty installing spud leg, construction period is short, is substantially reduced construction cost, has both shortened spud leg segmented volumetric molding cycle.

Description

A kind of spud leg manufacture method of meter of font stay tube
Technical field
The present invention relates to ocean engineering and shipbuilding technical field, particularly to the spud leg manufacture method of a kind of meter of font stay tube.
Background technology
In Marine oil and gas resource development process, self-elevating drilling platform is mainly used in Oil/gas Well of prying into, can also be used for playing producing well, workover treatment, also can be as the drilling and producing platform in producing in early days, the realization of these major functions, depends on the application of its particular component such as spud leg, jacking system, locking device and cantilever beam etc..
Being mounted with drilling machinery, power, equipment, accommodation and some liftable spud legs on self-elevating drilling platform, during drilling well, the shoe bottom spud leg at the end, and platform then lifts away from sea certain altitude along spud leg;During displacement, the water surface is down to by platform, and spud leg rises, and platform, just as barge, can be dragged it by tugboat and move on to new well location.Spud leg is the key position of self-elevating drilling platform, when self-elevating drilling platform implements operation when, need to then carry out the pitching pile of spud leg by elevating mechanism by above for platform raising to sea safe altitude, and supported whole platform by shoe.
Truss framed leg be self-elevating drilling platform be to build self-elevating drilling platform to build one of important step, general first carry out prefabricated by land, then, then transport to sea and assemble.
General, self-elevating drilling platform is in spud leg installation process, crane gear is required the highest, especially at harbour pile extension lower limb, 300 feet, 350 feet and 400 feet of platforms often to reach 120~the height of more than 160 meter, the somewhat expensive using large-scale crane crawler crane or sea to hang, causes the expenditure of construction of platform to increase severely.
At present, when domestic truss framed leg makes, domestic and international commonly used lateral plate makes and combines down tube mode in bulk to solve overlap joint problem, the requirement of implementing of this scheme completes, at spud leg segmented volumetric formative stage, the work that down tube is in bulk, but molding moulding bed uses the cycle longer, and welding quality and welding deformation are difficult to control to, amount of high-altitude operation is more.
Especially, truss-like " rice " font bracing tube structure is used for 400 chi drilling platform legs, and stay tube joint is mostly joint form, the most how to optimize the assembling of all kinds of stay tubes in spud leg building course and be always an international difficult problem with welding.
Therefore, it is badly in need of research and development one and can shorten spud leg segmented volumetric molding cycle, it is ensured that the spud leg manufacture method of the rice font municipal administration of welding quality is imperative.Through checking relevant document, do not find technical scheme same or analogous with the present invention.
Summary of the invention
The technical problem to be solved in the present invention is to provide one and shortens spud leg segmented volumetric molding cycle, in turn ensure that the spud leg manufacture method of the rice font stay tube of welding quality.
For solving above-mentioned technical problem, the technical scheme is that the spud leg manufacture method of a kind of meter of font stay tube, described spud leg stereo shaping includes down tube stage in bulk and lateral plate production phase, its innovative point is: the described down tube stage in bulk is that down tube in bulk and horizontal brace control are made a meter font stay tube assembly, the welding of inter-module is carried out in the lateral plate production phase, last stereo shaping, described rice font stay tube assembly is made up of the triatic stay of a vertical direction and two hounds of both sides.
Further, the manufacture method of described rice font stay tube concretely comprises the following steps:
(1) welding support prepares: described welding support is made up of some crisscross body of rod A, and it being provided with some for spacing and support the support seat of down tube and horizontal stay tube on support, the position of described support seat is the most corresponding at the two ends of down tube Yu horizontal stay tube;
(2) welding: be first placed on down tube in the support seat that support is corresponding by horizontal stay tube, making down tube and horizontal stay tube is the arrangement of rice font, then by two people welding simultaneously from both sides, down tube is welded on the both sides of horizontal stay tube;During welding, the weld seam that the down tube that freezes passes through mutually with horizontal stay tube, welding 3-4 road, then back gouging, polishing mother metal surface 2-3mm, take out carburized layer.
Further, in described step (2), the outer end of described each hound is all fixed with adjacent triatic stay by a pole, and this pole is made up of the anchor ear of a body of rod B and body of rod B two ends.
It is an advantage of the current invention that:
1. original high-altitude down tube operation in bulk is transformed into ground and carries out by the spud leg manufacture method of the present invention, on ground, down tube in bulk and horizontal brace control are made a meter font stay tube assembly, then at lateral plate production phase welding equipment rice font municipal administration assembly, avoid in high altitude bulk workload, optimize in spud leg building course the assembling of all kinds of stay tubes and weld, save the effect continuing on large-scale superelevation loop wheel machine expense, effectively reduce the difficulty installing spud leg, shorten spud leg segmented volumetric molding cycle, reduce production cost.
2. the rice font municipal administration assembly making method of the present invention is simple, utilizes special welding support, is placed on support with horizontal stay tube by down tube and welds, improves a meter make efficiency for font stay tube assembly, and welding quality.
3. during welding, the outer end of hound is locked with triatic stay by pole so that during welding, down tube locking fixing with horizontal stay tube, it is to avoid during welding, down tube offsets with horizontal stay tube, facilitates welding operation, improves welding quality and welding efficiency.
Accompanying drawing explanation
Fig. 1 is the enforcement schematic diagram of the spud leg manufacture method of a kind of meter of font stay tube of the present invention.
The structural representation of Fig. 2 is the present invention rice font municipal administration the used support of establishment of component.
Detailed description of the invention
Embodiment 1
As shown in Figure 1, the invention discloses the spud leg manufacture method of a kind of meter of font stay tube, spud leg stereo shaping includes down tube stage in bulk and lateral plate production phase, the down tube stage in bulk of this method is that with horizontal stay tube 2, down tube 1 in bulk is fabricated to a meter font stay tube assembly, the welding of inter-module is carried out in lateral plate 3 production phase, last stereo shaping, rice font stay tube assembly is made up of the triatic stay 2 of a vertical direction and two hounds 1 of both sides.
As in figure 2 it is shown, the manufacture method of above-mentioned rice font stay tube assembly concretely comprises the following steps:
S1, welding support prepare: welding support is made up of some crisscross body of rod A4, and it is provided with some for spacing and support the support seat 5 of down tube 1 and horizontal stay tube 2 on support, support the most corresponding two ends at down tube 1 with horizontal stay tube 2, position of seat 5;
S2, welding: be first placed in the support seat 5 that support is corresponding with down tube 1 by horizontal stay tube 2, make down tube 1 and horizontal stay tube 2 arrange in rice font, then by two people welding simultaneously from both sides, down tube 1 is welded on the both sides of horizontal stay tube 2;During welding, the weld seam that the down tube 1 that freezes passes through with horizontal stay tube 2 phase, welding 3-4 road, then back gouging, polishing mother metal surface 2-3mm, take out carburized layer.
In the present embodiment, original high-altitude down tube operation in bulk is transformed into ground carry out, on ground, down tube 1 in bulk is fabricated to a meter font stay tube assembly with horizontal stay tube 2, then at lateral plate production phase welding equipment rice font municipal administration assembly, avoid in high altitude bulk workload, optimize in spud leg building course the assembling of all kinds of stay tubes and weld, save the effect continuing on large-scale superelevation loop wheel machine expense, effectively reduce the difficulty installing spud leg, shorten spud leg segmented volumetric molding cycle, reduce production cost;
During rice font municipal administration establishment of component, utilize special welding support, down tube be placed on support with horizontal stay tube and weld, during welding, by two people from both sides while poem letter, improve a meter make efficiency for font stay tube assembly, and welding quality.
Embodiment 2
The present embodiment is on the basis of embodiment 1, and in step s 2, the outer end of each hound is all fixed with adjacent triatic stay by a pole, and this pole is made up of the anchor ear 7 of a body of rod B6 and body of rod B6 two ends.
In the present embodiment, make down tube 1 and the horizontal fixing locking of stay tube 2 by pole, it is to avoid during welding, down tube 1 offsets with horizontal stay tube 2, facilitate welding operation, improve welding quality and welding efficiency, the two ends of horizontal stay tube are provided with pole 6, are fixed with hound by pole.
The ultimate principle of the present invention and principal character and advantages of the present invention have more than been shown and described.Skilled person will appreciate that of the industry; the present invention is not restricted to the described embodiments; the principle that the present invention is simply described described in above-described embodiment and description; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements both fall within scope of the claimed invention.Claimed scope is defined by appending claims and equivalent thereof.

Claims (1)

1. the spud leg manufacture method of a rice font stay tube, described spud leg stereo shaping includes down tube stage in bulk and lateral plate production phase, it is characterized in that: the described down tube stage in bulk is that down tube in bulk and horizontal brace control are made a meter font stay tube assembly, the welding of inter-module is carried out in the lateral plate production phase, last stereo shaping, described rice font stay tube assembly is made up of the triatic stay of a vertical direction and two hounds of both sides;The manufacture method of described rice font stay tube assembly concretely comprises the following steps: (1) welding support prepares: described welding support is made up of some crisscross body of rod A, and it being provided with some for spacing and support the support seat of down tube and horizontal stay tube on support, the position of described support seat is the most corresponding at the two ends of down tube Yu horizontal stay tube;(2) welding: be first placed on down tube in the support seat that support is corresponding by horizontal stay tube, making down tube and horizontal stay tube is the arrangement of rice font, then by two people welding simultaneously from both sides, down tube is welded on the both sides of horizontal stay tube;During welding, the weld seam that the down tube that freezes passes through mutually with horizontal stay tube, welding 3-4 road, then back gouging, polishing mother metal surface 2-3mm, take out carburized layer;In described step (2), the outer end of described each hound is all fixed with adjacent triatic stay by a pole, and this pole is made up of the anchor ear of a body of rod B and body of rod B two ends.
CN201410506408.6A 2014-09-28 2014-09-28 A kind of spud leg manufacture method of meter of font stay tube Active CN104476055B (en)

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Application Number Priority Date Filing Date Title
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CN104476055B true CN104476055B (en) 2016-10-19

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Publication number Priority date Publication date Assignee Title
CN105149852B (en) * 2015-10-16 2016-10-05 宁波市创佳工业设计有限公司 Elastic clamping arc plate welding positioning tool
CN105499879A (en) * 2016-01-06 2016-04-20 江苏京展能源科技有限公司 Fixture used for carrying out quick welding on heat collector tube support
CN105817883B (en) * 2016-06-08 2017-09-22 中国二十二冶集团有限公司 Hydraulic press frame group is carried out to method using mold

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CN100476081C (en) * 2006-12-08 2009-04-08 大连船舶重工集团有限公司 Assembling method for large truss type pile leg structure
CN201874153U (en) * 2010-08-30 2011-06-22 胡茂刚 Universal steel structure truss girder
CN103962982A (en) * 2013-01-27 2014-08-06 江齐锋 Method and tool for manufacturing Y-shaped tubes of pile legs
CN203188192U (en) * 2013-01-27 2013-09-11 江齐锋 Spud leg human-type pipe manufacturing tool
CN203462453U (en) * 2013-01-27 2014-03-05 江齐锋 Single rack spud leg complete cross section shutting tool
CN203266463U (en) * 2013-01-27 2013-11-06 江齐锋 Spud leg tube positioning device

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Inventor after: Du Shizhong

Inventor after: Shen Pengpeng

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