CN104467518A - Single electric signal excitation ultrasonic elliptic vibration bidirectional precise conveying device - Google Patents
Single electric signal excitation ultrasonic elliptic vibration bidirectional precise conveying device Download PDFInfo
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- CN104467518A CN104467518A CN201410740446.8A CN201410740446A CN104467518A CN 104467518 A CN104467518 A CN 104467518A CN 201410740446 A CN201410740446 A CN 201410740446A CN 104467518 A CN104467518 A CN 104467518A
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Abstract
The invention discloses a single electric signal excitation ultrasonic elliptic vibration bidirectional precise conveying device. A rotor comprises a conveyer belt, a belt pulley and a friction layer arranged on the side face of the belt pulley. A stator comprises a support, two identical ultrasonic vibration energy converters fixed through the support, two identical elliptic vibration mode converters and two identical friction driving blocks arranged at the front ends of the elliptic vibration mode converters. Each ultrasonic vibration energy converter comprises a bolt, a rear cover plate, a piezoelectric ceramic piece, an electrode plate and a front cover plate, wherein the rear cover plate, the piezoelectric ceramic piece, the electrode plate and the front cover plate are arranged on the bolt in sequence in a sleeving mode. The rear cover plates, the piezoelectric ceramic pieces, the electrode plates and the front cover plates are connected and pressed through the rear cover plates, the front cover plates and the bolts. Each elliptic vibration mode converter is arranged at the front end of the corresponding ultrasonic vibration energy converter and is integrally cylindrical, and three rectangular notches which are distributed in a staggered mode are formed in the left side and the right side of each elliptic vibration mode converter.
Description
Technical field
The present invention relates to the accurate transportation art of the vibration utilizing piezoelectric ceramic inverse piezoelectric effect, especially relate to a kind of single-electrical signal that utilizes and encourage generation ultrasonic elliptical vibratory to carry out the two-way precision conveying device driven.
Background technology
The field such as automated production processing and assembling such as to prepare at medicine, chemical industry, food, machinery, material, the transmission of material and parts and assembling, adopt traditional low-frequency high-amplitude electric and magnetic oscillation transmitting device always, during this device work, noise is more, dispensing precision is low, be not easy to realize precise closed-loop control, power volume is little, and these problems govern the raising of accurate transmission system overall performance always.
The excess sound pressure electric drive having developed rapidly and applied since the eighties in 20 century is that accurate transmission system provides opportunity, it is by the rubbing action between stator and mover, elastomeric micro breadth oscillation is converted to macroscopical straight line (rotation) motion of mover, directly promote load.Because it has that volume is little, lightweight, low-speed big, noise are little, response is fast, positioning precision is high, without electromagnetic interference and the advantage such as environmental suitability is strong, obtains increasingly extensive application in technical fields such as medical treatment, Aero-Space, robot, MEMS.
But existing traveling-wave ultrasonic conveying device also exist row wave attenuation compared with large, long distance delivery be restricted be difficult to realize, material in delivered length maldistribution, complex structure, power output is little, manufactures is difficult, to the deficiency such as manufacture that matching requirements are higher, cost is higher and the life-span is short.These problems constrain their application in the industrial production.
Summary of the invention
The invention provides the two-way precision conveying device of a kind of novel single-electrical signal excitation ultrasonic elliptical vibratory, object is to overcome the deficiency existed in the conveying of above-mentioned material precision, simplify vibration precision conveying device structure, reduce manufacture difficulty, reduce cost, improve useful life and improve system works stability.
The two-way precision conveying device of a kind of single-electrical signal excitation ultrasonic elliptical vibratory, comprises stator and mover, and described mover comprises transport tape, belt wheel and is arranged on the frictional layer of band wheel side; The single-excitation ultrasonic oval vibration energy converter that described stator comprises support, fixed by support two identical, the friction-driven block that two identical elliptical vibration modal transducer are identical with two; Described single-excitation ultrasonic oval vibration energy converter outline is cylindrical, it comprises bolt and is set in back shroud, piezoelectric ceramic piece, electrode slice and the front shroud on bolt successively, front shroud is provided with the ring flange that can connect with other constructional device, back shroud, piezoelectric ceramic piece, electrode slice and front shroud are connected compression by bolt by back shroud and front shroud, constitute the energy conversion part of the two-way precision conveying device of single-electrical signal excitation ultrasonic elliptical vibratory, the ultrasonic electric energy that ultrasonic-frequency power supply exports is converted to the ultrasonic vibrational energy of ultrasonic transducer.
Described elliptical vibration modal transducer and front shroud are made into the front end that is integrally provided in front shroud, or the welding of elliptical vibration modal transducer is arranged on the front end of front shroud, or elliptical vibration modal transducer is arranged on the front end of front shroud by screw attachment, described elliptical vibration modal transducer entirety is cylindrical, and the left and right sides offers three rectangular indentation be dislocatedly distributed; Transition arc is provided with in the connection place of elliptical vibration modal transducer and ultrasonic transducer front shroud.
The sub-assembly that elliptical vibration modal transducer is formed after being arranged on single-excitation ultrasonic oval vibration energy converter front end is called single-electrical signal excitation ultrasonic elliptical vibratory transducer, the object offering rectangular indentation in the elliptical vibration modal transducer left and right sides is the mode of oscillation in order to change single-electrical signal excitation ultrasonic elliptical vibratory transducer, make its longitudinal vibration mode frequency and flexural vibration mode frequency close to or equal.
Two described friction-driven blocks are separately positioned on the front end of two elliptical vibration modal transducer by welding, bonding or screw attachment mode, and two friction-driven blocks are tangent with two frictional layers being with wheel side to arrange respectively and contact; The ring flange of single-excitation ultrasonic oval vibration energy converter is used for mounting bracket and precompression device, with precompression device, stator is connected the two-way precision conveying device of formation single-electrical signal in aggregates excitation ultrasonic elliptical vibratory by support with mover, the single-excitation ultrasonic oval vibration energy converter axis after ring flange is fixed with support becomes the angle of 20 degree ~ 160 degree with belt wheel plane.
After the ultrasonic electric signal of ultrasonic-frequency power supply output is linked into the electrode slice of single-excitation ultrasonic oval vibration energy converter, namely single-excitation ultrasonic oval vibration energy converter produces ultrasonic vibration, after ultrasonic vibrational energy is delivered to elliptical vibration modal transducer end from single-excitation ultrasonic oval vibration energy converter, be converted to the vertical curved composite ultrasonic elliptical vibratory of extensional vibration and the flexural vibrations compound with certain phase difference, namely the vertical curved composite ultrasonic elliptical vibratory of elliptical vibration modal transducer end is converted to, and drive friction-driven block to do ultrasonic elliptical vibratory together with elliptical vibration modal transducer end, friction-driven block and rotating disk contact rear drive dial rotation, and then drive belt and carry out precise motion with material.Compare the precision conveying device that existing document is introduced, this single-electrical signal encourages the two-way precision conveying device of ultrasonic elliptical vibratory to have, and power capacity is large, energy conversion efficiency is high, structure is simple, easy to manufacture, cost is low, the rigidity of structure is large, control-driven system is simple and vibrate the advantages such as stable work in work.
Further, two single-excitation ultrasonic oval vibration energy converter of the described two-way precision conveying device of single-electrical signal excitation ultrasonic elliptical vibratory have one group of extensional vibration piezoelectric ceramic piece respectively.
Further, two single-excitation ultrasonic oval vibration energy converter of the described two-way precision conveying device of single-electrical signal excitation ultrasonic elliptical vibratory need a road ultrasonic electric signal excitation respectively.
Present invention employs the vertical curved composite ultrasonic elliptical vibratory that mechanical oscillation MODAL TRANSFORMATION OF A mechanism is converted to the extensional vibration of single-excitation ultrasonic oval vibration energy converter elliptical vibration modal transducer end and vibration head, simplify the overall structure of the two-way precision conveying device of single-electrical signal excitation ultrasonic elliptical vibratory, greatly reduce the complexity of vibrational system, reduce manufacture, assembly difficulty and production cost, whole single-electrical signal excitation ultrasonic elliptical vibratory two-way precision conveying device structure is simple, easy to manufacture, is conducive to the realization of microminiaturized target; This invention only needs a road control circuit and ultrasonic electric signal to encourage in addition, control difficulty is low, avoid the complicated ultrasonic-frequency power supply development cost that two-phase or multiphase ultrasonic vibration is compounded to form elliptical vibration transducer, simplify control circuit and ultrasonic-frequency power supply structure, reduce control circuit and ultrasonic-frequency power supply cost, reduce control circuit and ultrasonic-frequency power supply volume, be easy to the microminiaturization realizing control circuit and ultrasonic-frequency power supply, integrated, improve reliability, service behaviour is more stable, has a extensive future.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the front view of single-electrical signal excitation ultrasonic elliptical vibratory transducer in the present invention.
Fig. 3 is the left view of single-electrical signal excitation ultrasonic elliptical vibratory transducer in the present invention.
Fig. 4 is application example schematic diagram of the present invention.
Number in the figure illustrates: 1. bolt, 2. back shroud, 3. piezoelectric ceramic piece, 4. electrode slice, 5. front shroud, 6. ring flange, 7. elliptical vibration modal transducer, 8. transport tape, 9. frictional layer, 10 friction-driven blocks, 11 belt wheels, 12.A ultrasonic-frequency power supply, 13.B ultrasonic-frequency power supply, 14. supports, 15. rectangular indentation.
Embodiment
Shown in composition graphs 1,2,3, the two-way precision conveying device of a kind of single-electrical signal excitation ultrasonic elliptical vibratory, comprise stator and mover, mover comprises transport tape 8, belt wheel 11 and is arranged on the frictional layer 9 on belt wheel 11 surface; Described stator comprises support 14, by the identical single-excitation ultrasonic oval vibration energy converter of fixing two of support 14, friction-driven block 10 that two identical elliptical vibration modal transducer 7 are identical with two; Single-excitation ultrasonic oval vibration energy converter outline is cylindrical, it comprises bolt 1 and is set in back shroud 2, piezoelectric ceramic piece 3, electrode slice 4 and the front shroud 5 on bolt 1 successively, front shroud 5 is provided with the ring flange 6 that can connect with other constructional device, back shroud 2, piezoelectric ceramic piece 3, electrode slice 4 and front shroud 5 are connected compression by bolt 1 by back shroud 2 and front shroud 5, constitute the energy conversion part of the two-way precision conveying device of single-electrical signal excitation ultrasonic elliptical vibratory, the ultrasonic electric energy exported by ultrasonic-frequency power supply 11 is converted to the ultrasonic vibrational energy of single-excitation ultrasonic oval vibration energy converter.The two-way precision conveying device of this single-electrical signal excitation ultrasonic elliptical vibratory only has one group of extensional vibration piezoelectric ceramic piece 3, piezoelectric ceramic transducer section diameter 30mm, and the material of piezoelectric ceramic piece 3 is PZT-8, is of a size of:
Ф 30mm × Ф 15mm × 5mm, the sheet number of piezoelectric ceramic piece 3 is 2.
Elliptical vibration modal transducer 7 and front shroud 5 are made into the front end that an one-piece parts is arranged on front shroud 5, are provided with transition arc at elliptical vibration modal transducer 7 and the connection place of ultrasonic transducer front shroud 5.Transition arc radius is 5mm, elliptical vibration modal transducer 7 entirety is cylindrical, the left and right sides offers three rectangular indentation be dislocatedly distributed 15, three rectangular indentation 15 width are 6mm, and the degree of depth is 3mm, and the distance of the centre-to-centre spacing front end face of three rectangular indentation 15 is respectively 15mm, 25mm, 35mm.
Friction-driven block 10 is by the bonding front end being arranged on elliptical vibration modal transducer 7, tangent with the frictional layer 9 that arranges of belt wheel 11 surface and contact; The ring flange 6 of single-excitation ultrasonic oval vibration energy converter is utilized to carry out installation stator and precompression device, with precompression device, stator is connected the two-way precision conveying device of formation single-electrical signal in aggregates excitation ultrasonic elliptical vibratory by support with mover, the single-excitation ultrasonic oval vibration energy converter axis after ring flange 6 is fixing with support 14 becomes the angle of 45 degree with belt wheel 11 plane.
Two single-excitation ultrasonic oval vibration energy converter natural frequencys of two-way precision conveying device are all 19.84KHz mutually, impedance is respectively 73 and 76 ohm, dynamic electric resistor is 16 and 14 ohm, two single-excitation ultrasonic oval vibration energy converter need a road ultrasonic electric signal excitation respectively, A ultrasonic-frequency power supply 12 and B ultrasonic acoustic-electric source 13, its output voltage range is 0-400V, current range is 0-4A, output frequency is 19.84 ± 0.01KHz, and A ultrasonic-frequency power supply 12 and B ultrasonic acoustic-electric source 13 all have automatic frequency tracking function in designated frequency range.
Shown in composition graphs 4, before not adding ultrasonic voltage signal and driving, the frictional layer 9 that the friction-driven block 10 of two elliptical vibration modal transducer 7 front ends is arranged with belt wheel 11 surface is simultaneously tangent and contact.
During driving, negative DC voltage signal-300V is sent into needing the single-excitation ultrasonic oval vibration energy converter electrode slice 4 suspended, utilize piezoelectric effect to make this single-excitation ultrasonic oval vibration energy converter axial shrinkage, and then make the friction-driven block 10 of elliptical vibration modal transducer 7 front end be suspended on frictional layer 9; The single-excitation ultrasonic oval vibration energy converter need carrying out driving work to another one sends into ultrasonic sinusoidal electric signals, after the ultrasonic electric signal that B ultrasonic acoustic-electric source 13 is exported is linked into the electrode slice 4 of single-excitation ultrasonic oval vibration energy converter, namely this single-excitation ultrasonic oval vibration energy converter produces ultrasonic vibration, after ultrasonic vibrational energy is delivered to elliptical vibration modal transducer 7 end from single-excitation ultrasonic oval vibration energy converter, be converted to the vertical curved composite ultrasonic elliptical vibratory of extensional vibration and the flexural vibrations compound with certain phase difference, be namely converted to the vertical curved composite ultrasonic elliptical vibratory of elliptical vibration modal transducer 7 end; And drive friction-driven block 10 to do ultrasonic elliptical vibratory together with elliptical vibration modal transducer 7 end, after friction-driven block 10 contacts with the frictional layer 9 being arranged on belt wheel 11 surface, driving pulley carries out continuous rotation motion, and drives belt movement, and then drives the material movement of required conveying.System cloud gray model after 10 minutes system reach stable vibration state, the output voltage of ultrasonic-frequency power supply 11 is 220V, and electric current is 1.35A, and belt wheel 11 diameter is 40mm, and belt movement velocity peak values is 56.3mm/s.
Exchange the signal of telecommunication type of drive of two single-excitation ultrasonic oval vibration energy converter, running the output voltage of A ultrasonic-frequency power supply 12 after 10 minutes is 220V, and electric current is 1.37A, and belt wheel is rotated to another direction, and belt movement velocity peak values is 54.8mm/s.
Claims (6)
1. the two-way precision conveying device of single-electrical signal excitation ultrasonic elliptical vibratory, comprises mover and stator, it is characterized in that: mover comprises transport tape, belt wheel and is arranged on the frictional layer of band wheel side; The single-excitation ultrasonic oval vibration energy converter that stator comprises support, fixed by support two identical, the friction-driven block that two identical elliptical vibration modal transducer are identical with two; Described single-excitation ultrasonic oval vibration energy converter outline is cylindrical, it comprises bolt and is set in back shroud, piezoelectric ceramic piece, electrode slice and the front shroud on bolt successively, front shroud is provided with the ring flange that can connect with other constructional device, back shroud, piezoelectric ceramic piece, electrode slice and front shroud are connected compression by bolt by back shroud and front shroud; Described elliptical vibration modal transducer is arranged on the front end of front shroud, described elliptical vibration modal transducer entirety is cylindrical, the left and right sides offers three rectangular indentation be dislocatedly distributed, and is provided with transition arc in the connection place of elliptical vibration modal transducer and ultrasonic transducer front shroud; Two described friction-driven blocks are separately positioned on the front end of two elliptical vibration modal transducer, tangent with the frictional layer that arranges of band wheel side and contact; Single-excitation ultrasonic oval vibration energy converter axis after ring flange is fixed with support becomes the angle of 20 degree ~ 160 degree with belt wheel plane.
2. the two-way precision conveying device of single-electrical signal excitation ultrasonic elliptical vibratory according to claim 1, is characterized in that: described elliptical vibration modal transducer and front shroud are made into the front end that is integrally provided in front shroud.
3. the two-way precision conveying device of single-electrical signal excitation ultrasonic elliptical vibratory according to claim 1, is characterized in that: described elliptical vibration modal transducer welding is arranged on the front end of front shroud.
4. the two-way precision conveying device of single-electrical signal excitation ultrasonic elliptical vibratory according to claim 1 or 2 or 3, is characterized in that: described friction-driven block is arranged on the front end of elliptical vibration modal transducer by welding.
5. the two-way precision conveying device of single-electrical signal excitation ultrasonic elliptical vibratory according to claim 1 or 2 or 3, is characterized in that: described friction-driven block is by the bonding front end being arranged on elliptical vibration modal transducer.
6. the two-way precision conveying device of single-electrical signal excitation ultrasonic elliptical vibratory according to claim 1 or 2 or 3, is characterized in that: also comprise a joint bolt, for friction-driven block being connected in the front end of elliptical vibration modal transducer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410740446.8A CN104467518A (en) | 2014-12-09 | 2014-12-09 | Single electric signal excitation ultrasonic elliptic vibration bidirectional precise conveying device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410740446.8A CN104467518A (en) | 2014-12-09 | 2014-12-09 | Single electric signal excitation ultrasonic elliptic vibration bidirectional precise conveying device |
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| CN104467518A true CN104467518A (en) | 2015-03-25 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117719904A (en) * | 2023-12-14 | 2024-03-19 | 苏州精慧思模具有限公司 | Non-traditional vibration dish tool structure |
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2014
- 2014-12-09 CN CN201410740446.8A patent/CN104467518A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117719904A (en) * | 2023-12-14 | 2024-03-19 | 苏州精慧思模具有限公司 | Non-traditional vibration dish tool structure |
| CN117719904B (en) * | 2023-12-14 | 2024-07-26 | 苏州精慧思模具有限公司 | Non-traditional vibration dish tool structure |
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Address after: 215009 Suzhou City, Jiangsu province high tech Zone CREE Road, No. 1 Applicant after: Suzhou University of Science and Technology Address before: 215009 Suzhou City, Jiangsu province high tech Zone CREE Road, No. 1 Applicant before: University of Science and Technology of Suzhou |
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| CB03 | Change of inventor or designer information |
Inventor after: Yin Zhen Inventor after: Wang Bangfu Inventor after: Song Juan Inventor after: Li Yan Inventor after: Zhang Lei Inventor after: Zhu Zhanjun Inventor after: Wang Zhongwang Inventor after: Yang Xinming Inventor before: Wang Bangfu Inventor before: Yin Zhen Inventor before: Song Juan Inventor before: Li Yan |
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Application publication date: 20150325 |