CN104466121A - Production process of plate grid - Google Patents
Production process of plate grid Download PDFInfo
- Publication number
- CN104466121A CN104466121A CN201310467238.0A CN201310467238A CN104466121A CN 104466121 A CN104466121 A CN 104466121A CN 201310467238 A CN201310467238 A CN 201310467238A CN 104466121 A CN104466121 A CN 104466121A
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- China
- Prior art keywords
- lead
- grid
- alloy
- carbon
- manufacture craft
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/82—Multi-step processes for manufacturing carriers for lead-acid accumulators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Cell Electrode Carriers And Collectors (AREA)
Abstract
The invention relates to a production process of a plate grid. Carbon, aluminum or conducting alloy is adopted for manufacturing the plate grid, lead or lead alloy with the thickness of 0.1-2mm is sprayed on the surface layer of the plate grid after the plate grid is formed, the lead layer on the surface and the plate grid are bonded through strong extrusion, or a thin lead plate with the thickness of 0.1-0.8mm is strongly extruded to be clad on the surface layer of the plate grid, so that the lead density on the surface layer can be increased by more than 5 times. The plate grid produced by the production process can be applied to manufacturing of the electrode plate of the storage battery, the traditional thinking that the plate grid is made of pure lead or lead alloy is abandoned, the light conducting inner core is added to improve the performance of the grid plate, the using amount of the lead is reduced, the environment pollution is reduced, the weight of the storage battery can be reduced, and the volumetric specific energy and the discharge capacity of the storage battery can be increased.
Description
Technical field
The present invention relates to battery technology field, be specifically related to a kind of manufacture craft of grid.
Background technology
Existing lead electrode material mainly based on the more much higher first alloy of lead tolerance, as lead-calcium-tin alloy, plumbous calcium silver alloy, pb-ag alloy etc., not only Heavy Weight, and cost is high.
In actual applications, general R&D direction attempts improving the mechanical strength of electrode, electric conductivity and decay resistance by the ingredient components changed in lead alloy.But complicated along with alloying component, can make self chemical property advantage plumbous weakened.
Also some R&D direction attempts adopting the structural design of Laminited composite material, such as, in Chinese patent CN101092708A, disclose a kind of aluminium and lead laminar composite material, outer by aluminium core, lead or lead alloy, and the transition elements layer composition of centre, thus constitute and inner improve electric conductivity by aluminium, weight reduction and increase mechanical strength, the middle metallurgical binding being realized aluminium and lead by transition elements, skin still keeps the corrosion resistance of lead alloy and the layered composite electrode material of chemical property.Wherein, the shape of aluminium core can be aluminium sheet, aluminium bar or aluminium web plate, for the demand of Different electrodes contour structures and function.
In Chinese patent CN102627002A, disclose a kind of aluminium base lead and lead alloy composite material, concrete preparation technology, at alumina-base material Surface Machining some wire dovetail groove along its length, the alumina-base material surface galling process of dovetail groove will be processed, again alumina-base material is sent into coating equipment with plumbous or lead alloy bar and carry out coated lead or lead alloy cladding material, coated complete after to carry out increasing list processing on cladding material surface immediately and obtain the concavo-convex or sawtooth pattern of circular arc, cooling is composite finished product.Composite material obtained like this, also has and improves materials conductive performance, current efficiency and mechanical strength, reduces the advantage of deadweight.
But, this kind of aluminium base lead composite material, because aluminium is as lively as a cricket metal, the pole plate be made up of aluminium base lead composite material is be immersed in for a long time in acid in application process, and aluminium pole is not corrosion-resistant, slightly space crack on lead layer, it is inner that combination electrode is just easily infiltrated in acid, corrosion aluminium, destroy the design to the original chemical property of this combination electrode, so utilize aluminium base lead composite material to there is the hidden danger of chemical property instability as the application of polar plate of lead acid storage battery.
Summary of the invention
The object of the invention is to solve above-mentioned drawback, provide a kind of manufacture craft of grid, lightweight, good conductivity, charging rate are fast.
The manufacture craft of a kind of grid of the present invention, be made into netted grid, radial grid or grid-like grid with carbon, aluminium or electrical conductivity alloy, after shaping, lead thick for 0.1mm-2mm or lead alloy are sprayed at the superficial layer of grid, by brute force extruding, the lead layer on surface and grid are bonded, or, the powerful extrusion cladding of the rolled lead that surface 0.1mm-0.8mm is thick, at the superficial layer of grid, causes the lead density of superficial layer to strengthen more than 5 times.
Wherein, the main component of described carbon can select active carbon, silicon-carbon or carbon alloy material, can add copper powder, silver powder, aluminium powder, graphite, superconduction carbon, aquadag or conductive carbon black in carbon alloy material; Described electrical conductivity alloy is copper alloy, aluminium alloy or kirsite; Lead can be pure lead or alloy lead, and alloy lead can be lead-antimony alloy, lead-calcium alloy, plumbous antimony arsenic ashbury metal or Pb-Ca-Sn-Al alloy.
Compared to prior art, advantage of the present invention is:
By the grid that this manufacture craft is made, can be applicable to make accumulator plate, abandon the thinking of traditional pure lead or lead alloy making sheet grid, but the conductive core adding lightweight is to improve grid performance, decrease plumbous consumption simultaneously, alleviate the pollution to environment, alleviate the weight of storage battery, improve volumetric specific energy and the discharge capacity of storage battery.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of grid of the present invention.
Fig. 2 is the grid structure schematic diagram after the grid made at Fig. 1 applies lead outward.
Fig. 3 is the another kind of structural representation of grid of the present invention.
Fig. 4 is another structural representation of grid of the present invention.
Number in the figure illustrates: 1. grid, 2. plumbous or lead alloy, 3. lug.
Embodiment
Embodiment 1
Shown in composition graphs 1 and Fig. 2, the manufacture craft of a kind of grid of the present invention, be made into grid-like grid 1 with carbon, aluminium or electrical conductivity alloy, after shaping, lead thick for 0.1mm-2mm or lead alloy 2 are sprayed at the superficial layer of grid 1, by brute force extruding, the lead layer on surface and grid are bonded, or the powerful extrusion cladding of the rolled lead that surface 0.1mm-0.8mm is thick, at the superficial layer of grid, causes the lead density of superficial layer to strengthen more than 5 times.
Wherein, the main component of described carbon can select active carbon, silicon-carbon or carbon alloy material, can add copper powder, silver powder, aluminium powder, graphite, superconduction carbon, aquadag or conductive carbon black in carbon alloy material; Described electrical conductivity alloy is copper alloy, aluminium alloy or kirsite; Lead can be pure lead or alloy lead, and alloy lead can be lead-antimony alloy, lead-calcium alloy, plumbous antimony arsenic ashbury metal or Pb-Ca-Sn-Al alloy.
When being applied to lead acid accumulator, lug 3 that grid 2 is burn-on, coats lead plaster in the top and bottom of grid 2, then pours into electrolyte, and lead acid accumulator has just been made in sealing.
Embodiment 2
Shown in composition graphs 3, the manufacture craft of a kind of grid of the present invention, be made into radial grid 1 with carbon, aluminium or electrical conductivity alloy, after shaping, lead thick for 0.1mm-2mm or lead alloy 2 are sprayed at the superficial layer of grid, by brute force extruding, the lead layer on surface and grid are bonded, or the powerful extrusion cladding of the rolled lead that surface 0.1mm-0.8mm is thick, at the superficial layer of grid, causes the lead density of superficial layer to strengthen more than 5 times.
Wherein, the main component of described carbon can select active carbon, silicon-carbon or carbon alloy material, can add copper powder, silver powder, aluminium powder, graphite, superconduction carbon, aquadag or conductive carbon black in carbon alloy material; Described electrical conductivity alloy is copper alloy, aluminium alloy or kirsite; Lead can be pure lead or alloy lead, and alloy lead can be lead-antimony alloy, lead-calcium alloy, plumbous antimony arsenic ashbury metal or Pb-Ca-Sn-Al alloy.
When being applied to lead acid accumulator, lug 3 that grid 2 is burn-on, coats lead plaster in the top and bottom of grid 2, then pours into electrolyte, and lead acid accumulator has just been made in sealing.
Embodiment 3
Shown in composition graphs 4, the manufacture craft of a kind of grid of the present invention, make webbed grid 1 with carbon, aluminium or electrical conductivity alloy, after shaping, lead thick for 0.1mm-2mm or lead alloy are sprayed at the superficial layer of grid 1, by brute force extruding, the lead layer on surface and grid are bonded, or the powerful extrusion cladding of the rolled lead that surface 0.1mm-0.8mm is thick, at the superficial layer of grid, causes the lead density of superficial layer to strengthen more than 5 times.
Wherein, the main component of described carbon can select active carbon, silicon-carbon or carbon alloy material, can add copper powder, silver powder, aluminium powder, graphite, superconduction carbon, aquadag or conductive carbon black in carbon alloy material; Described electrical conductivity alloy is copper alloy, aluminium alloy or kirsite; Lead can be pure lead or alloy lead, and alloy lead can be lead-antimony alloy, lead-calcium alloy, plumbous antimony arsenic ashbury metal or Pb-Ca-Sn-Al alloy.
When being applied to lead acid accumulator, lug 3 that grid 2 is burn-on, coats lead plaster in the top and bottom of grid 2, then pours into electrolyte, and lead acid accumulator has just been made in sealing.
The above; it is only better case study on implementation of the present invention; not any restriction is done to the present invention, every above embodiment is done according to the technology of the present invention essence any simple modification, change and equivalent structure change, all still belong in the protection range of technical solution of the present invention.
Claims (10)
1. the manufacture craft of a grid, it is characterized in that, grid is made into carbon, aluminium or electrical conductivity alloy, after shaping, lead thick for 0.1mm-2mm or lead alloy are sprayed at the superficial layer of grid, by brute force extruding, the lead layer on surface and grid are bonded, or the powerful extrusion cladding of the rolled lead that surface 0.1mm-0.8mm is thick, at the superficial layer of grid, causes the lead density of superficial layer to strengthen more than 5 times.
2. the manufacture craft of grid according to claim 1, it is characterized in that, the main component of described carbon is active carbon, silicon-carbon or carbon alloy material.
3. the manufacture craft of grid according to claim 2, is characterized in that, be added with copper powder, silver powder, aluminium powder, graphite, superconduction carbon, aquadag or conductive carbon black in described carbon alloy material.
4. the manufacture craft of grid according to claim 1, it is characterized in that, described electrical conductivity alloy is copper alloy, aluminium alloy or kirsite.
5. the manufacture craft of grid according to claim 1, it is characterized in that, described grid is netted grid, radial grid or grid-like grid.
6. the manufacture craft of grid according to claim 1, it is characterized in that, described lead is pure lead or alloy lead.
7. the manufacture craft of grid according to claim 6, it is characterized in that, described alloy lead can be lead-antimony alloy, lead-calcium alloy, plumbous antimony arsenic ashbury metal or Pb-Ca-Sn-Al alloy.
8. the manufacture craft of grid according to claim 1, it is characterized in that, the thickness of described lead is 0.1mm-1mm.
9. the manufacture craft of grid according to claim 1, it is characterized in that, the thickness of described lead is 1mm-2mm.
10. the manufacture craft of grid according to claim 1, it is characterized in that, the thickness of described rolled lead is 0.3mm-0.6mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201310467238.0A CN104466121A (en) | 2013-09-25 | 2013-09-25 | Production process of plate grid |
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CN201310467238.0A CN104466121A (en) | 2013-09-25 | 2013-09-25 | Production process of plate grid |
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CN104466121A true CN104466121A (en) | 2015-03-25 |
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CN201310467238.0A Pending CN104466121A (en) | 2013-09-25 | 2013-09-25 | Production process of plate grid |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108336360A (en) * | 2017-12-28 | 2018-07-27 | 广州倬粤动力新能源有限公司 | Grid composite fibre |
CN109980236A (en) * | 2017-12-28 | 2019-07-05 | 广州倬粤动力新能源有限公司 | Environmentally friendly carbon gold horizon battery grid production method |
CN112397721A (en) * | 2019-08-18 | 2021-02-23 | 杨春晓 | Lead-acid storage battery composite current collector and battery |
-
2013
- 2013-09-25 CN CN201310467238.0A patent/CN104466121A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108336360A (en) * | 2017-12-28 | 2018-07-27 | 广州倬粤动力新能源有限公司 | Grid composite fibre |
CN109980236A (en) * | 2017-12-28 | 2019-07-05 | 广州倬粤动力新能源有限公司 | Environmentally friendly carbon gold horizon battery grid production method |
CN112397721A (en) * | 2019-08-18 | 2021-02-23 | 杨春晓 | Lead-acid storage battery composite current collector and battery |
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