CN104460419A - Intelligent controller for accumulator feeder - Google Patents
Intelligent controller for accumulator feeder Download PDFInfo
- Publication number
- CN104460419A CN104460419A CN201410600751.7A CN201410600751A CN104460419A CN 104460419 A CN104460419 A CN 104460419A CN 201410600751 A CN201410600751 A CN 201410600751A CN 104460419 A CN104460419 A CN 104460419A
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- circuit
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- reset switch
- panel
- chip microcomputer
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- 230000005669 field effect Effects 0.000 claims abstract description 10
- 238000003466 welding Methods 0.000 claims abstract description 5
- 238000003860 storage Methods 0.000 claims description 19
- 238000005266 casting Methods 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 15
- 241000567030 Ampulloclitocybe clavipes Species 0.000 claims description 12
- 206010043101 Talipes Diseases 0.000 claims description 12
- 201000011228 clubfoot Diseases 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 9
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000003990 capacitor Substances 0.000 abstract description 2
- 238000005452 bending Methods 0.000 abstract 2
- 238000007599 discharging Methods 0.000 abstract 1
- 230000006641 stabilisation Effects 0.000 abstract 1
- 238000011105 stabilization Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 3
- 239000000109 continuous material Substances 0.000 description 2
- 235000021050 feed intake Nutrition 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 241000238557 Decapoda Species 0.000 description 1
- 206010019233 Headaches Diseases 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 231100000869 headache Toxicity 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K61/00—Culture of aquatic animals
- A01K61/80—Feeding devices
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Automation & Control Theory (AREA)
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Marine Sciences & Fisheries (AREA)
- Zoology (AREA)
- Animal Husbandry (AREA)
- Biodiversity & Conservation Biology (AREA)
- General Physics & Mathematics (AREA)
- Control Of Direct Current Motors (AREA)
- Programmable Controllers (AREA)
- Control By Computers (AREA)
Abstract
The invention discloses an intelligent controller for an accumulator feeder. The controller is composed of a circuit board (15) installed in a case (16), a wiring terminal (17) on a rear plate (19) is connected with a discharging motor M1, a feeding motor M2 and the positive end and the negative end of an accumulator, a panel (18) is provided with a reset switch (2), a fuse holder (20), bending potentiometers (12), a diode bridge D1, a single chip microcomputer (13), a voltage stabilization block U1, diodes D2-D11, a light emitting diode DS1, a light emitting diode DS2, a relay (14), a power field-effect transistor Q2, resistors R1-R6 and capacitors C1-C5, the reset switch (2) and the bending potentiometers (12) are welded to the circuit board (15), the circuit board (15) is installed on the panel (18), and an output line of the circuit board (15) is installed at a welding end corresponding to the wiring terminal (17) on the rear plate (19) in a welded mode. The single chip microcomputer is adopted as a core control element of the intelligent controller, control time precision is high, performance is stable, operational reliability is high, power consumption of the whole feeder is low, production and debugging are convenient, the number of adopted components and parts is small, and the structure is simple.
Description
Technical field
The present invention relates to controller, be specifically related to a kind of intelligent controller of storage battery feeder.
Background technology
Along with the scale development of shrimp, crab, net cage culture fishery, storage battery feeder have also been obtained and uses widely, and the work of storage battery feeder is realized by controller.Existing storage battery controller is the length being controlled the feeder working time by mechanical timer, is no matter the timer of overall plastic gear structure, or the timer of metal gear structure, all not there is timing accuracy high and hold flimsy phenomenon.Feed intake and change the realization of time base circuit output rectangle wave frequency by Resistor-Capacitor Unit, time base circuit and potentiometer or switch off time, its time precision is by the impact of electronic component performance, parameters precision, adjustment indicating positions, installation site and environment, the feed intake time precision in gap of control is made to be difficult to accomplish consistent, and unstable properties.When being in continuous position, during machine startup, material casting motor and blanking motor rotate simultaneously, and easily occur putty phenomenon.
Summary of the invention
The object of the invention is to: provide a kind of without mechanical timer, simple to operate, continuous position throw something and feed feed time blanking motor also postpone the intelligent controller of a kind of storage battery feeder of work, adopt 8 pin single-chip microcomputers as core control element, input arranges timing, shed the form that time and pause interval time all adopts potentiometer directly to regulate, export and controlled by power field effect pipe, realize arranging for timing 1-90 minute, shed time 1-9 to arrange second, the pause interval time is continuously and the Based Intelligent Control form to arrange second of 1-17, time precision is high, control performance is good, functional reliability is high, antijamming capability is strong, complete machine power consumption is little, scheduling and planning is convenient, easy to use, meet raiser's use habit.
Technical solution of the present invention is: this controller is formed by installing wiring board in cabinet, cabinet is formed by panel and the connection of rear plate by upper bottom half, panel and rear plate insert in the draw-in groove of cabinet, connection terminal installed by rear plate, connection terminal connects the blanking motor of storage battery feeder respectively, the positive and negative terminal of material casting motor and storage battery, reset switch installed by panel, fuse holder, potentiometer adjusting knob, diode bridge, single-chip microcomputer, regulator block, diode, light emitting diode, triode, power field effect pipe, resistance, electric capacity, relay, reset switch and the welding of clubfoot potentiometer are in the circuit board, wiring board passes through reset switch, clubfoot potentiometer is arranged on and is equipped with on the panel of fuse holder, light emitting diode correspond to the circular hole of panel, output line on wiring board is welded to the welding end of the correspondence being arranged on rear plate upper connecting terminal.
Wherein, the electric loop of this controller comprises insurance circuit, prevents one-way conduction diode bridge D1, the diode D2 of reverse power connection, reset switch, relay J 1 Drive Protecting Circuit, latching circuit, mu balanced circuit, power indicating circuit, time detection circuit, driver output circuit, material casting indicating circuit, protection diode D10, D11, connection terminal, wherein: insurance circuit is made up of fuse holder and the fuse that inserts the inner die cavity of fuse holder; Latching circuit is made up of the normally opened contact of relay J 1 and the reset contact of reset switch; Mu balanced circuit is made up of electric capacity C2, C1, integrated regulator U1, electric capacity C3, C4; Time detection circuit is made up of the pin 1,5,6,7 of single-chip microcomputer U2 and resistance R3-R5, potentiometer W1-W3, diode D4-D6 or D4-D9 and electric capacity C5; Relay J 1 Drive Protecting Circuit is made up of with resistance R2, triode Q1, diode D3 the pin 3 of single-chip microcomputer U2; Power field effect pipe Q2 driving circuit is made up of with resistance R6 the pin 8 of single-chip microcomputer U2; Power indicating circuit is made up of light emitting diode DS1 and resistance R1; Material casting indicating circuit is made up of light emitting diode DS2 and resistance R7.
During work, storage battery controller is by the relevant position of the lead-in wire tie-in line terminal of storage battery 12V, through fuse, prevent one-way conduction diode and the latching circuit of reverse power connection, supply material casting motor and mu balanced circuit respectively, 5V power supply after voltage stabilizing is for single-chip microcomputer, output terminal No. one pilot relay J1 of single-chip microcomputer works, maintain and form self-locking with reset switch, another road controls power field effect pipe, make the work of blanking machine air gap, 4 ports of single-chip microcomputer and potentiometer, resistance, diode, electric capacity forms time detection circuit, Real-time Monitoring Data, the data detected are carried out process through single-chip microcomputer and are obtained various time data and steering order, each control time is undertaken by counting down.
The present invention has the following advantages: 1. adopt the simplest 8 pin single-chip microcomputers as control core device, makes the control time very accurate, meets consumers' demand; 2. thoroughly solve the phenomenon that mechanical timer in use easily breaks down, reduce user's maintenance cost; 3. adopt the form of regulator potentiometer to carry out the setting in various control time, meet the use habit of raiser, make processing ease, simple, solve light-touch switch key-press and work in wet condition for a long time and can cause the headache problem of loose contact; 4. on the knob regulating timing and switch, realize the function that Guan Hechang opens, make the information of control intuitive, clear, operate without the need to guidance; 5., on the knob regulating gap to pause, realize the function of continuous material casting, reduce the expense of hardware; 6. used electronic component specification and quantity few, make production run operation simple, debugging is convenient, reduces production cost.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention.
Fig. 2 is another kind of schematic diagram of the present invention.
Fig. 3 is the front elevation in kind of Fig. 1 or Fig. 2.
Fig. 4 is the cut-open view of Fig. 3.
Fig. 5 is plate schematic diagram after Fig. 3.
In figure: 1 insurance circuit, 2 reset switches, 3 relay J 1 Drive Protecting Circuit, 4 mu balanced circuits; 5 power indicating circuits, 6 time detection circuits, 7 blanking motor output circuits, 8 material casting indicating circuits; 9 latching circuits, 10 light emitting diodes, 11 knobs, 12 clubfoot potentiometer W1, W2, W3; 13 single-chip microcomputers, 14 relay J 1,15 wiring boards; 16 cabinets, 17 connection terminals, 18 panels; plate after 19,20 fuse holders, 21 hole of light emitting diode.
Embodiment
As Figure 1-5, controller is formed by installing wiring board 15 in cabinet 16, cabinet 16 is combined by panel 18 and rear plate 19 by upper bottom half, panel 18 and rear plate 19 insert in the draw-in groove of cabinet 16, rear plate 19 is provided with connection terminal 17, and connection terminal 17 connects the blanking motor M 1 of storage battery feeder respectively, the positive and negative terminal of material casting motor M 2 and storage battery, panel 18 is installed reset switch 2, fuse holder 20, multiple clubfoot potentiometer 12, diode bridge D1, single-chip microcomputer 13, regulator block U1, diode D2-D11, light emitting diode DS1-DS2, relay 14J1, power field effect pipe Q2, resistance R1-R6, electric capacity C1-C5, reset switch 2 and clubfoot potentiometer 12 are welded on wiring board 15, and wiring board 15 is by reset switch 2, multiple clubfoot potentiometer 12 is arranged on and is equipped with on the panel 17 of fuse holder 20, the handle of multiple clubfoot potentiometer 12 is equipped with multiple knob 11, the hole of light emitting diode 21 of multiple light emitting diode 10 light-transmitting panel 18, the output line on wiring board 15 is welded to the welding end of the correspondence being arranged on rear plate 19 upper connecting terminal 16.
Wherein, the electric loop of controller comprise insurance circuit 1, prevent one-way conduction diode bridge D1, the diode D2 of reverse power connection, reset switch 2, latching circuit 9, mu balanced circuit 4, power indicating circuit 5, time detection circuit 6, relay 14J1 Drive Protecting Circuit 3, blanking motor output circuit 7, material casting indicating circuit 8, protection diode D10, D11, connection terminal 17; Wherein: insurance circuit 1 is made up of the fuse of fuse holder 20 and the inner die cavity of insertion fuse holder 20; Latching circuit 9 is made up of the normally opened contact of relay 14J1 and the reset contact of reset switch 2; Mu balanced circuit 4 is made up of electric capacity C2, C1, integrated regulator U1, electric capacity C3, C4; Time detection circuit 6 is made up of the pin 1,5,6,7 of single-chip microcomputer U2 and resistance R3-R5, potentiometer W1-W3, diode D4-D6 or D4-D9 and electric capacity C5; Relay 14J1 Drive Protecting Circuit 3 is made up of with resistance R2, triode Q1, diode D3 the pin 3 of single-chip microcomputer 13U2; Blanking motor output circuit 7 is made up of with resistance R6, power field effect pipe Q2 the pin 8 of single-chip microcomputer 13U2; Power indicating circuit 5 is made up of light emitting diode DS1 and resistance R1; Material casting indicating circuit 8 is made up of light emitting diode DS2 and resistance R7.
When circuit access storage battery, after reset switch 2 is allocated to enable position, the power supply of storage battery 12V is through preventing the one-way conduction diode bridge D1 of reverse power connection, the material casting motor M 2 of storage battery feeder is given on one tunnel, material casting motor M 2 is rotated, another road is through diode D2, the filtering noise reduction of electric capacity C1 and C2, again through integrated package of pressure-stabilizing U1 and electric capacity C3, C4, obtain stable 5V power supply, circuit is powered, the light emitting diode DS1 of power indicating circuit 5 is made to obtain electric lighting by resistance R1, single-chip microcomputer 13U2 follow procedure instruction works, the pin 3 of single-chip microcomputer 13U2 exports high level, by the base stage of resistance R2 to triode Q1, make the triode Q1 conducting being in switch working state, relay 14J1 coil obtains electric, normally opened contact closes, self-locking is formed with the reset contact of reset switch 2, holding circuit continuous firing, pin 8 output low level of single-chip microcomputer 13U2, the G pole tension of power field effect pipe Q2 is made to be 0, and not conducting, light emitting diode DS2 does not have electric current to pass through and not luminous, single-chip microcomputer 13U2 inside starts timing simultaneously, pin 8 is made to become high level after 15 second, by resistance R6, the G pole tension of power field effect pipe Q2 is made to be high level, make its D, the conducting of S pin, blanking motor M 1 rotates, single-chip microcomputer 13U2 operationally, time detection circuit 6 endless respectively by change pin 1, 5, 6, the different conditions of 7, discharge and recharge is carried out to electric capacity C5, clubfoot potentiometer 12W1 is read in charge and discharge process, W2, W3 is to the duration of charging of electric capacity C5, by processing data, obtain timing respectively, shed time and pause interval time, when the timing read in initial a minute remains unchanged, then as the numerical value of timing, and this numerical value is preserved, start countdown, this numerical value is subtracted one by each minute, the moment of blanking motor M 1 before opening and closing, read in the time of shedding and pause interval time respectively in real time, and carry out the countdown that each second subtracts 1, when the time countdown of shedding equals 0, send into the dead time, pin 8 output low level of single-chip microcomputer 13U2, close blanking motor M 1, when the pause interval time, countdown equaled 0, feeding sheds the time, the pin 8 of single-chip microcomputer 13U2 exports high level, open blanking motor M 1, iterative cycles like this, until when timing equals 0, pin 8 output low level of single-chip microcomputer 13U2, close blanking motor M 1, time delay 10 second again, make pin 3 output low level of single-chip microcomputer 13U2, make relay 14J1 power-off, normally opened contact is opened, material casting motor M 2 stall, whole controller power-off, once start timing terminates.
In the course of the work, the single-chip microcomputer 13U2 moment reads timing, sheds time and pause interval time, if timing changes, the numerical value that numerical value after reading process and timing are preserved is compared, if different, then this numerical value is preserved as new timing numerical value, and start countdown again by this numerical value; If read the instruction that the numerical value after process is shutdown, then single-chip microcomputer 13U2 closes blanking motor M 1 immediately, and material casting motor M 2 time delay 10 is closed second; If reading the numerical value after process is often open instruction, then timing does not carry out the process that each minute subtracts, and the pin 3 of single-chip microcomputer 13U2 exports high level always, now only has deenergization, or is transferred to the position of pass, could close; If the pause interval time read process after numerical value be continuous print instruction, then the pin 8 of single-chip microcomputer 13U2 exports high level always, and blanking motor M 1 works always, is in continuous material casting state, until timing terminates; When adopting external control device to control, reset switch 2 is placed in outer controlled position and timing knob scale is placed in normally open position.
Claims (2)
1. the intelligent controller of storage battery feeder, it is characterized in that: this controller is formed by installing wiring board (15) in cabinet (16), cabinet (16) is combined by panel (18) and rear plate (19) by upper bottom half, panel (18) and rear plate (19) insert in the draw-in groove of cabinet (16), rear plate (19) is provided with connection terminal (17), connection terminal (17) connects the blanking motor M 1 of storage battery feeder respectively, the positive and negative terminal of material casting motor M 2 and storage battery, panel (18) is installed reset switch (2), fuse holder (20), multiple clubfoot potentiometer (12), diode bridge D1, single-chip microcomputer (13), regulator block U1, diode D2-D11, light emitting diode DS1-DS2, relay (14), power field effect pipe Q2, resistance R1-R6, electric capacity C1-C5, reset switch (2) and clubfoot potentiometer (12) are welded on wiring board (15), wiring board (15) is by reset switch (2), multiple clubfoot potentiometer (12) be arranged on fuse holder (20) are housed panel (17) on, the handle of multiple clubfoot potentiometer (12) is equipped with multiple knob (11), the hole of light emitting diode (21) of multiple light emitting diode (10) light-transmitting panel (18), output line on wiring board (15) is welded to the welding end of the correspondence being arranged on rear plate (19) upper connecting terminal (16).
2. the intelligent controller of storage battery feeder according to claim 1, is characterized in that: the electric loop of this controller comprises insurance circuit (1), prevents one-way conduction diode bridge D1, the diode D2 of reverse power connection, reset switch (2), latching circuit (9), mu balanced circuit (4), power indicating circuit (5), time detection circuit (6), relay J 1(14) Drive Protecting Circuit (3), material casting indicating circuit (8), protection diode D8, D9, connection terminal (17); Wherein: insurance circuit (1) is made up of the fuse of fuse holder (20) and insertion fuse holder (20) inner die cavity; The one-way conduction circuit preventing reverse power connection is constituted with diode bridge D1 and diode D2; The time detection circuit (6) be made up of pin 1,5,6,7 and resistance R3-R5, potentiometer (12), diode D4-D6 or D4-D9 and electric capacity C5 of single-chip microcomputer (13) U2; Latching circuit (9) is made up of the normally opened contact of relay (14) J1 and the reset contact of reset switch (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410600751.7A CN104460419A (en) | 2014-10-31 | 2014-10-31 | Intelligent controller for accumulator feeder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410600751.7A CN104460419A (en) | 2014-10-31 | 2014-10-31 | Intelligent controller for accumulator feeder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104460419A true CN104460419A (en) | 2015-03-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410600751.7A Pending CN104460419A (en) | 2014-10-31 | 2014-10-31 | Intelligent controller for accumulator feeder |
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| Country | Link |
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| CN (1) | CN104460419A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101867343A (en) * | 2010-07-05 | 2010-10-20 | 南京大桥机器有限公司 | Permanent magnet synchronous motor (PMSM) AC servo system |
| JP2012213825A (en) * | 2011-03-31 | 2012-11-08 | Hitachi Koki Co Ltd | Electric power tool and battery unit |
| CN102787974A (en) * | 2012-07-12 | 2012-11-21 | 上海交通大学 | Fully digital servo driver for AC permanent magnet synchronous motor for wind power generation pitch |
| CN103144937A (en) * | 2013-03-06 | 2013-06-12 | 西安科技大学 | System and method for intelligently monitoring belt-type conveyer for coal mine steel wire rope core |
| CN103929098A (en) * | 2014-04-16 | 2014-07-16 | 江苏恒深洋机械有限公司 | Intelligent digital display stepless speed regulation controller for feeder |
-
2014
- 2014-10-31 CN CN201410600751.7A patent/CN104460419A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101867343A (en) * | 2010-07-05 | 2010-10-20 | 南京大桥机器有限公司 | Permanent magnet synchronous motor (PMSM) AC servo system |
| JP2012213825A (en) * | 2011-03-31 | 2012-11-08 | Hitachi Koki Co Ltd | Electric power tool and battery unit |
| CN102787974A (en) * | 2012-07-12 | 2012-11-21 | 上海交通大学 | Fully digital servo driver for AC permanent magnet synchronous motor for wind power generation pitch |
| CN103144937A (en) * | 2013-03-06 | 2013-06-12 | 西安科技大学 | System and method for intelligently monitoring belt-type conveyer for coal mine steel wire rope core |
| CN103929098A (en) * | 2014-04-16 | 2014-07-16 | 江苏恒深洋机械有限公司 | Intelligent digital display stepless speed regulation controller for feeder |
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| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150325 |