CN104345668A - Intelligent speed regulation controller of storage battery feeder - Google Patents

Intelligent speed regulation controller of storage battery feeder Download PDF

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Publication number
CN104345668A
CN104345668A CN201410600767.8A CN201410600767A CN104345668A CN 104345668 A CN104345668 A CN 104345668A CN 201410600767 A CN201410600767 A CN 201410600767A CN 104345668 A CN104345668 A CN 104345668A
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CN
China
Prior art keywords
circuit
potentiometer
storage battery
chip microcomputer
controller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410600767.8A
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Chinese (zh)
Inventor
成之阳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Hengshenyang Machinary Co Ltd
Original Assignee
Jiangsu Hengshenyang Machinary Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Jiangsu Hengshenyang Machinary Co Ltd filed Critical Jiangsu Hengshenyang Machinary Co Ltd
Priority to CN201410600767.8A priority Critical patent/CN104345668A/en
Publication of CN104345668A publication Critical patent/CN104345668A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Control Of Direct Current Motors (AREA)

Abstract

The invention discloses an intelligent speed regulation controller of a storage battery feeder. The controller is formed by connecting a safety circuit (1), a reset switch (2), a self-locking circuit (3), a relay J1 drive protection circuit (4), a voltage stabilizing circuit (5), a power supply indication circuit (6), an input setting circuit (7), a single chip microprocessor (21), a fling material motor speed regulation output circuit (8), a feeding motor output circuit (9), a fling material indication circuit (10), a junction terminal (11), a protection diode D4 and a protection diode in an electric circuit way. The single chip microprocessor with an AD port is used as a core control element, so that simplicity in input setting can be realized. The intelligent speed regulation controller has characteristics of good speed regulation control performance, convenience and safety in use, high working reliability, convenience in production and debugging and simplicity in structure.

Description

The intelligent speed-adjusting controller of storage battery feeder
Technical field
The present invention relates to controller, be specifically related to the intelligent speed-adjusting controller of storage battery feeder.
Background technology
Along with the development of shrimp, crab, net cage culture fishery, storage battery feeder is widely used.Existing storage battery feeder controller does not possess stepless time adjustment function, to also not having a kind of stable speed governing storage battery controller at present.There is so-called speed-regulating function, just to connect in the line high-power resistance silk, pass through switch, material casting motor is made to obtain two kinds of rotating speeds, two kinds of rotating speeds can not meet raiser and throw the demand of raising distance, and due to material casting power of motor large, during work, circuit is large by the electric current of resistance wire, resistance wire sends a large amount of heats, and cause controller Plastic casing be out of shape or burn, easily break down, if resistance wire is placed in outside controller, add and make the complexity of controller and the inconvenience of installation, and employing is that troublesome mechanical timer is to control the length of on time, raiser can not be adapted to and change the demand of throwing and raising distance.
Summary of the invention
The object of the invention is to: the intelligent speed-adjusting controller that a kind of storage battery feeder is provided, adopt and have the single-chip microcomputer of AD port as core control element, input adopts direct regulator potentiometer, export and controlled by power field effect pipe, realize the stepless time adjustment of material casting motor, the pass of timing, 1-90 minute and the setting of often opening, shed time 1-9 to arrange second, the control form that pause interval time 1-17 is arranged second, there is throwing and raise stable distance, control time precision is high, easy to use, simple to operate, reliability is high, scheduling and planning is convenient, the simple feature of structure.
Technical solution of the present invention is: the intelligent speed-adjusting controller of this storage battery feeder is formed by installing wiring board in cabinet, cabinet is formed by panel and the connection of rear plate by upper bottom half, panel and rear plate insert in the draw-in groove of cabinet, connection terminal installed by rear plate, connection terminal links the positive and negative terminal of storage battery respectively, blanking motor and material casting motor, panel is installed and starts reset switch, fuse holder, timing regulator potentiometer, distance adjustment potentiometer is raised in throwing, shed Timing potentiometer and dead time regulator potentiometer and be printed on functional word, single-chip microcomputer, resistance, light emitting diode, triode, integrated package of pressure-stabilizing, clubfoot potentiometer, the welding electronic elements such as relay in the circuit board, wiring board passes through reset switch, clubfoot potentiometer is arranged on and is equipped with on the panel of fuse holder, hole of light emitting diode on light emitting diode light-transmitting panel, the output line of wiring board is welded to the welding end of the correspondence of rear plate upper connecting terminal.
By the relevant position of the plant-grid connection connection terminal of storage battery 12V, through insurance circuit, prevent the latching circuit that the one-way conduction diode of storage battery reversal connection and reset switch and relay are formed, 5V power supply after voltage stabilizing is for single-chip microcomputer, make single-chip microcomputer follow procedure instruction works, 4 AD ports of single-chip microcomputer and potentiometer, resistance, electric capacity forms timing, distance is raised in throwing, the input of shedding time and dead time arranges circuit, read the information that input is arranged, and carry out data processing, obtain steering order, drive latching circuit respectively, material casting electric machine speed regulation output circuit, blanking motor output circuit, after circuit working, material casting motor first High Rotation Speed 3 transfers command speed to after second, blanking motor starts interval work after 15 seconds, timing terminates blanking motor and closes immediately, the time delay 10 of material casting motor was closed after second.
The present invention has the following advantages: 1. adopt the single-chip microcomputer with AD port as control core device, make circuit simple, control accuracy is high, meets consumers' demand, and achieves the speed regulating control function adopting mechanical timer, time base circuit and mimic channel to realize; 2. eliminate mechanical timer in use easy out of order phenomenon, reduce user's maintenance cost; 3. adopt knob to regulate to arrange, it is simple to operate, easy to make, and solves and adopts mechanical key to hold flimsy problem, also solves the headache problem that when adopting button to carry out function setting, most people can not operate; 4. material casting motor stepless speed regulation exports, and speed is very stable, thus makes the stable distance that feeds intake, and Driving Torque is large; 5. production run operation is simple, and debugging is convenient, and production cost is low.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention.
Fig. 2 is the front elevation in kind of Fig. 1.
Fig. 3 is plate schematic diagram after Fig. 2.
Fig. 4 is Fig. 2 vertical view cutaway drawing.
In figure: 1 insurance circuit, 2 reset switches, 3 latching circuits, 4 relay J 1 Drive Protecting Circuit; 5 mu balanced circuits, 6 power indicating circuits, 7 inputs arrange circuit, 8 material casting electric machine speed regulation output circuits; 9 blanking motor output circuits, 10 material casting indicating circuits, 11 connection terminals, 12 little knobs; 13 W2-W4 clubfoot potentiometers, 14 fuse holders, 15 large knobs, 16 potentiometers; 17 panels, plate after 18,19 cabinets, 20 wiring boards; 21 single-chip microcomputers, 22 hole of light emitting diode, 23 light emitting diodes.
Embodiment
As Figure 1-4, controller comprises insurance circuit 1, reset switch 2, latching circuit 3, relay J 1 Drive Protecting Circuit 4, mu balanced circuit 5, power indicating circuit 6, input arrange circuit 7, single-chip microcomputer 21, material casting electric machine speed regulation output circuit 8, blanking motor output circuit 9, material casting indicating circuit 10, connection terminal 11 and protection diode D4, D5, wherein: insurance circuit 1 is made up of the fuse of fuse holder 14 and the inner die cavity of insertion fuse holder 14, relay J 1 Drive Protecting Circuit 4 is made up of the pin 9 of single-chip microcomputer 21, resistance R6, triode Q1 and diode D3, latching circuit 3 is made up of the normally opened contact of relay J 1 and the reset contact of reset switch 2, input arranges circuit 7 and is made up of the pin 3,4,5,6 of the AD port of single-chip microcomputer 21 and potentiometer 16 and W2-W4 clubfoot potentiometer 13, resistance R2-R5, de-noising electric capacity C5-C8, material casting electric machine speed regulation output circuit 8 is made up of with power field effect pipe Q2, resistance R8 the pin 11 of single-chip microcomputer 21, blanking motor output circuit 9 is made up of with power field effect pipe Q3, resistance R9 the pin 7 of single-chip microcomputer 21, in cabinet 19, wiring board 20 is installed, cabinet 19 is formed by panel 17 and rear plate 18 connection by upper bottom half, panel 17 and rear plate 18 insert in the draw-in groove of cabinet 19, connection terminal 11 installed by rear plate 18, connection terminal 11 links the positive and negative terminal of storage battery, blanking motor M 2 and material casting motor M 1 respectively, panel 17 is installed start reset switch 2, fuse holder 14, timing regulator potentiometer 16, throw and raise distance adjustment potentiometer, shed Timing potentiometer and dead time regulator potentiometer and be printed on functional word, single-chip microcomputer 21, resistance, light emitting diode, triode, integrated package of pressure-stabilizing, W2-W4 clubfoot potentiometer 13, relay is welded on wiring board 20, wiring board 20 is by reset switch 2, multiple W2-W4 clubfoot potentiometer 13 is arranged on and leaves multiple hole of light emitting diode 22 and fuse holder 14 is housed, on the panel 17 of potentiometer 16, the hole of light emitting diode 22 of multiple light emitting diode 23 difference light-transmitting panel 17, multiple little knob 12 is arranged on the handle of multiple W2-W4 clubfoot potentiometer 13, large knob 15 is arranged on the handle of potentiometer 16, lead-in wire on potentiometer 16 is welded on wiring board 20, the output line of wiring board 20 is welded to the foot of connection terminal 11 correspondence on rear plate 18.
When circuit access power supply, after reset switch 2 is allocated to enable position, the power supply of storage battery 12V is through insurance circuit 1, prevent the one-way conduction diode bridge D1 of reverse power connection, through diode D2, the filtering noise reduction of electric capacity C1 and C2, again through integrated package of pressure-stabilizing U1 and electric capacity C3, C4, obtain stable 5V direct current, circuit is powered, the light emitting diode DS1 of power indicating circuit 6 is made to obtain electric lighting by resistance R1, single-chip microcomputer 21 follow procedure instruction works, the pin 9 of single-chip microcomputer 21 drags down as low level, the base voltage of triode Q1 is made to be 0 by resistance R6, be in the triode Q1 conducting of switch working state, relay J 1 coil obtains electric, normally opened contact closes, self-locking is formed with the reset contact of reset switch 2, holding circuit continuous firing, the pin 11 of single-chip microcomputer 21 exports high level simultaneously, through resistance R7, make power field effect pipe Q2 conducting, after material casting motor M 1 High Rotation Speed 3 second, single-chip microcomputer 21 raises the data command after distance process according to arranging the throwing that input circuit 7 detects, determine the waveform that single-chip microcomputer 21 pin 11 exports, the material casting motor M 1 of storage battery feeder is rotated by the rotating speed of specifying, pin 7 output low level of single-chip microcomputer 21, the power field effect pipe Q3G pole tension being in switch working state is made to be 0, and not conducting, light emitting diode DS2 does not have electric current to pass through and not luminous, and single-chip microcomputer 21 inside starts timing simultaneously, pin 7 is made to become high level after 15 second, by resistance R9, the G pole tension making power field effect pipe Q3 is high level, makes its D, S pin conducting, the blanking motor M 2 of storage battery feeder rotates, and light emitting diode DS2 is luminous by resistance R7, single-chip microcomputer 21 is when entering work, timing set by circuit 7 is set with regard to endless reading input, throws the data of raising distance, shedding time and dead time, by processing data, obtain timing respectively, throwing is raised distance, shed time and dead time, when the timing read in initial a minute remains unchanged, then as the numerical value of timing, this numerical value is preserved, and subtract the countdown counting of 1 with each minute, the moment of blanking motor M 2 before opening and closing, read in the time of shedding and dead time respectively in real time, and carry out with each second subtract 1 countdown counting, when the time countdown of shedding equals 0, send into the dead time, pin 7 output low level of single-chip microcomputer 21, close blanking motor M 2, when the dead time, countdown equaled 0, feeding sheds the time, the pin 7 of single-chip microcomputer 21 exports high level, open blanking motor M 2, iterative cycles like this, until when timing equals 0, pin 7 output low level of single-chip microcomputer 21, close blanking motor M 2, time delay 10 second again, the pin 9 of single-chip microcomputer 21 is made to export high level, relay J 1 power-off, normally opened contact is opened, material casting motor M 1 stall, whole controller power-off, start timing terminates.
In the course of the work, single-chip microcomputer 21 moment reads timing, throwing is raised distance, shed time and dead time, changes, using the numerical value after reading process as the steering order controlling the new rotating speed of material casting motor M 1, change its rotating speed if distance is raised in throwing; If timing changes, the numerical value that the numerical value after reading process and timing are preserved is compared, if different, then this numerical value preserved as new timing numerical value, and start countdown again by this numerical value; If read the instruction that the numerical value after process is shutdown, single-chip microcomputer 21 cuts out blanking motor M 2 immediately, and what start with " 10 " subtracts counting down of 1 second, complete machine powered-down when being 0 simultaneously, i.e. material casting motor M 1 time delay 10 was closed after second; If reading the numerical value after process is often open instruction, then timing does not carry out the process that each minute subtracts 1, and pin 9 output low level always of single-chip microcomputer 21, now only has deenergization, or be threaded to off-position, could close.When adopting external control device to control, reset switch 2 is placed in outer controlled position and timing knob scale is placed in normally open position.

Claims (7)

1. the intelligent speed-adjusting controller of storage battery feeder, is characterized in that: controller comprises insurance circuit (1), reset switch (2), latching circuit (3), relay J 1 Drive Protecting Circuit (4), mu balanced circuit (5), power indicating circuit (6), input arrange circuit (7), single-chip microcomputer (21), material casting electric machine speed regulation output circuit (8), blanking motor output circuit (9), material casting indicating circuit (10), connection terminal (11) and protect diode D4, D5; Wherein: insurance circuit (1) is made up of the fuse of fuse holder (14) and the inner die cavity of insertion fuse holder; Relay J 1 Drive Protecting Circuit (4) is made up of the pin 9 of single-chip microcomputer (21), resistance R6, triode Q1 and diode D3.
2. in the controller box (19) described in, wiring board (20) is installed, cabinet (19) is formed by panel (17) and rear plate (18) connection by upper bottom half, panel (17) and rear plate (18) insert in the draw-in groove of cabinet (19), rear plate (18) is installed connection terminal (11), connection terminal (11) links the positive and negative terminal of storage battery respectively, blanking motor M 2 and material casting motor M 1, the upper installation of panel (17) starts reset switch (2), fuse holder (14), timing regulator potentiometer (16), distance adjustment potentiometer is raised in throwing, shed Timing potentiometer and dead time regulator potentiometer and be printed on functional word, single-chip microcomputer (21), resistance, light emitting diode, triode, integrated package of pressure-stabilizing, W2-W4 clubfoot potentiometer (13), relay is welded on wiring board (20), wiring board (20) is by reset switch (2), multiple W2-W4 clubfoot potentiometer (13) is arranged on to be left multiple hole of light emitting diode (22) and fuse holder (14) is housed, on the panel (17) of potentiometer (16), the hole of light emitting diode (22) of multiple light emitting diode (23) difference light-transmitting panel (17), multiple little knob (12) is arranged on the handle of multiple W2-W4 clubfoot potentiometer (13), large knob (15) is arranged on the handle of potentiometer (16), lead-in wire on potentiometer (16) is welded on wiring board (20), the output line of wiring board (20) is welded to the foot of connection terminal (11) correspondence on rear plate (18).
3. the intelligent speed-adjusting controller of storage battery feeder according to claim 1, is characterized in that: the input be made up of pin 3,4,5,6 and potentiometer (16), multiple W2-W4 clubfoot potentiometer (13), resistance R2-R5, the de-noising electric capacity C5-C8 of the AD port of single-chip microcomputer (21) arranges circuit (7).
4. the intelligent speed-adjusting controller of storage battery feeder according to claim 1, is characterized in that: form the one-way conduction circuit preventing storage battery reversal connection with diode bridge D1 and diode D2.
5. the intelligent speed-adjusting controller of storage battery feeder according to claim 1, is characterized in that: latching circuit (3) is made up of the normally opened contact of relay J 1 and the reset contact of reset switch (2).
6. the intelligent speed-adjusting controller of storage battery feeder according to claim 1, is characterized in that: material casting electric machine speed regulation output circuit (8) is made up of with power field effect pipe Q2, resistance R8 the pin 11 of single-chip microcomputer (21).
7. the intelligent speed-adjusting controller of storage battery feeder according to claim 1, is characterized in that: blanking motor output circuit (9) is made up of with power field effect pipe Q3, resistance R9 the pin 7 of single-chip microcomputer (21).
CN201410600767.8A 2014-10-31 2014-10-31 Intelligent speed regulation controller of storage battery feeder Pending CN104345668A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410600767.8A CN104345668A (en) 2014-10-31 2014-10-31 Intelligent speed regulation controller of storage battery feeder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410600767.8A CN104345668A (en) 2014-10-31 2014-10-31 Intelligent speed regulation controller of storage battery feeder

Publications (1)

Publication Number Publication Date
CN104345668A true CN104345668A (en) 2015-02-11

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CN201410600767.8A Pending CN104345668A (en) 2014-10-31 2014-10-31 Intelligent speed regulation controller of storage battery feeder

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106359230A (en) * 2016-11-07 2017-02-01 上海第二工业大学 Intelligent and full-automatic crab feeder

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1591797A1 (en) * 2004-04-28 2005-11-02 Megger Limited Circuit breakers test device
CN103904956A (en) * 2014-04-16 2014-07-02 江苏恒深洋机械有限公司 Intelligent stepless speed regulation controller of feeder
CN103904957A (en) * 2014-04-16 2014-07-02 江苏恒深洋机械有限公司 Intelligent stepless speed regulation controller of feeder
CN103929098A (en) * 2014-04-16 2014-07-16 江苏恒深洋机械有限公司 Intelligent digital display stepless speed regulation controller for feeder

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1591797A1 (en) * 2004-04-28 2005-11-02 Megger Limited Circuit breakers test device
CN103904956A (en) * 2014-04-16 2014-07-02 江苏恒深洋机械有限公司 Intelligent stepless speed regulation controller of feeder
CN103904957A (en) * 2014-04-16 2014-07-02 江苏恒深洋机械有限公司 Intelligent stepless speed regulation controller of feeder
CN103929098A (en) * 2014-04-16 2014-07-16 江苏恒深洋机械有限公司 Intelligent digital display stepless speed regulation controller for feeder

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106359230A (en) * 2016-11-07 2017-02-01 上海第二工业大学 Intelligent and full-automatic crab feeder

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Application publication date: 20150211