CN104458531A - Device and method for testing water permeability resistance of lateral restriction-free concrete joint - Google Patents
Device and method for testing water permeability resistance of lateral restriction-free concrete joint Download PDFInfo
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Abstract
本发明公开了一种无侧向约束力混凝土接缝抗水渗透性能的试验装置及方法,用于对新旧混凝土接缝部位试块进行抗水渗透性能测试,具有用于放置新旧混凝土接缝抗渗试块5的双层方筒4,方筒的底部密封,方筒的上口具有外凸缘14,方筒下部设置有具有中间开口10的内凸缘9,内凸缘将方筒分隔为试块舱6和进水舱13两部分;内凸缘上设置有弹性密封垫圈8;左盖板1和右盖板2由紧固螺栓3压紧固定在方筒的外凸缘上;方筒下部的进水舱连接水压装置11及进水,并连接水压表12;左盖板和右盖板之间根据混凝土接缝的形状和区域设置有便于观察渗水情况的观察口。本发明能实现在无侧向约束力作用下新旧混凝土接缝部位的抗水渗透性能试验。
The invention discloses a test device and method for the water penetration resistance of concrete joints without lateral restraint force, which is used for testing the water penetration resistance of test blocks at the joints of old and new concrete, and has the function of placing new and old concrete joints to resist water penetration. The double-layer square tube 4 of the seepage test block 5, the bottom of the square tube is sealed, the upper opening of the square tube has an outer flange 14, and the lower part of the square tube is provided with an inner flange 9 with a middle opening 10, and the inner flange separates the square tube It consists of two parts, the test block cabin 6 and the water inlet cabin 13; the inner flange is provided with an elastic sealing gasket 8; the left cover plate 1 and the right cover plate 2 are pressed and fixed on the outer flange of the square cylinder by fastening bolts 3; The water inlet chamber at the lower part of the square tube is connected to the water pressure device 11 and the water inlet, and connected to the water pressure gauge 12; an observation port is provided between the left cover plate and the right cover plate according to the shape and area of the concrete joint to facilitate the observation of water seepage. The invention can realize the anti-water penetration performance test of the new and old concrete joints under the action of no lateral restraint force.
Description
技术领域technical field
本发明涉及一种对由于修建间隔而导致存在新、旧混凝土结构接缝部位抗水渗透性能的试验装置。The invention relates to a test device for the water penetration resistance of the joints of new and old concrete structures caused by construction intervals.
背景技术Background technique
在土建行业中,存在着由于修建间隔时间而造成混凝土结构中存在接缝的部位,如地下室的混凝土接缝及后浇带、采用叠合墙结构型式的地铁车站结构、装配式地下结构的接头部位、地下通道的混凝土接茬部位、其他工程结构的后期修补部位等。当这些工程结构位于地下水位线以下时,在运营使用阶段这些接缝部位往往是渗漏较为集中的位置,对后期的结构使用、混凝土的耐久性等造成了较大影响,也会造成一定的损失,严重时甚至会造成工程报废。In the civil engineering industry, there are parts where there are joints in the concrete structure due to the construction interval, such as the concrete joints and post-casting strips in the basement, the subway station structure with a laminated wall structure, and the joints of the fabricated underground structure Parts, concrete stubble parts of underground passages, post-repair parts of other engineering structures, etc. When these engineering structures are located below the groundwater level, these joints are often the places where the leakage is relatively concentrated during the operation and use stage, which has a great impact on the later use of the structure and the durability of the concrete, and will also cause certain damage. In serious cases, it may even cause the project to be scrapped.
由于目前地下工程中防水层的施工质量受到较多因素的影响而难以保证完全的防水效果,因此针对这些新旧混凝土接缝部位抗渗性能的改善和提高也陆续提出了一些防水措施,如专利1(公开号CN2801916Y,公开日2006.08.02)、专利2(公开号CN201908363U、公开日2011.07.27)、专利3(公开号CN202787526U、公开日2013.03.13)、专利4(公开号CN201110154743、公开日2011.11.23)等,通过增加接缝的防水构造型式、提高新旧混凝土粘接性能、改变接缝部位的形状等方法对其抗渗性能进行加强。但是,目前对于混凝土抗渗性能的测试,主要是依据《GB/T50082-2009普通混凝土长期性能和耐久性能试验方法标准》(实施日期:2010年7月1日,第6章抗水渗透试验)采用一次性整体浇筑的圆台状混凝土试块(上小下大)对其抗渗性能进行测试,并未涉及新旧混凝土接缝部位的抗渗性能试验方法及装置,无法对这类部位的防水措施的效果进行检验。其他一些公开的文献,如专利5(公开号CN102608014A,公开日2012.07.25)、专利6(公开号CN101806702B、公开日2011.04.27)、专利6(公开号CN201120371533、公开日2012.05.23)等,也是针对混凝土试块的整体抗渗性能进行检测,未涉及存在接缝的混凝土结构部位的抗渗检测。Since the construction quality of the waterproof layer in underground engineering is affected by many factors at present, it is difficult to guarantee a complete waterproof effect. Therefore, some waterproof measures have been proposed to improve the impermeability of these old and new concrete joints, such as patent 1 (publication number CN2801916Y, publication date 2006.08.02), patent 2 (publication number CN201908363U, publication date 2011.07.27), patent 3 (publication number CN202787526U, publication date 2013.03.13), patent 4 (publication number CN201110154743, publication date 2011.11 .23), etc., by increasing the waterproof structure of the joints, improving the bonding performance of new and old concrete, and changing the shape of the joints to enhance its impermeability. However, the current test of concrete impermeability is mainly based on "GB/T50082-2009 Standard for Test Methods of Long-term Performance and Durability of Ordinary Concrete" (implementation date: July 1, 2010, Chapter 6 Water Penetration Test) The anti-seepage performance of the circular table-shaped concrete test block (upper small and lower large) was used to test its impermeability performance, which did not involve the anti-seepage performance test method and device of the joints of old and new concrete, and the waterproof measures for such parts cannot be tested effect is tested. Some other published documents, such as Patent 5 (publication number CN102608014A, publication date 2012.07.25), patent 6 (publication number CN101806702B, publication date 2011.04.27), patent 6 (publication number CN201120371533, publication date 2012.05.23), etc. It is also tested for the overall impermeability of the concrete test block, and does not involve the impermeability test of the concrete structure with joints.
许宏发等人公开的文献(《混凝土接缝抗渗试验方法研究》,《四川大学学报(工程科学版)》,第42卷第4期,第7-12页,2010年7月),提出了一种利用现有混凝土抗渗试验装置改进后的混凝土接缝抗渗试验方法。在该方法中,圆台型的混凝土接缝抗渗试块采用2次浇筑的方式制作,混凝土的接缝形式考虑了梯形和弧形两种,之后用常规的混凝土抗渗仪(如《GB/T50082-2009普通混凝土长期性能和耐久性能试验方法标准》所述)从混凝土试块的底部加水压进行抗渗试验。采用这种方法存在的主要问题为:为防止混凝土试块被水压顶出脱落,混凝土抗渗仪上的钢套筒为圆台型(上小下大),因此在安装混凝土抗渗试块及从底部加水压过程中会使得混凝土抗渗试块与钢套筒之间形成一个环箍约束作用,增加新、旧混凝土之间的挤压力,造成接缝不同程度的闭合,而不能反映接缝部位在实际工作状态下的抗渗能力。The literature published by Xu Hongfa et al. ("Research on Impermeability Test Method for Concrete Joints", "Journal of Sichuan University (Engineering Science Edition)", Volume 42, No. 4, Pages 7-12, July 2010), proposed The invention discloses an improved concrete joint anti-seepage test method using the existing concrete anti-seepage test device. In this method, the conical concrete joint anti-seepage test block is made by two pouring methods, and the joint form of the concrete is considered to be trapezoidal and arc-shaped, and then the conventional concrete anti-seepage tester (such as "GB/ T50082-2009 Ordinary Concrete Long-Term Performance and Durability Test Method Standard)) Water pressure is applied from the bottom of the concrete test block to conduct the impermeability test. The main problem of using this method is: in order to prevent the concrete test block from being pushed out by the water pressure, the steel sleeve on the concrete impermeability instrument is a round table (small at the top and large at the bottom), so when installing the concrete impermeability test block and In the process of adding water pressure from the bottom, a hoop constraint will be formed between the concrete impermeability test block and the steel sleeve, which will increase the extrusion force between the new and old concrete, resulting in different degrees of closure of the joints, which cannot reflect The impermeability of the joints under actual working conditions.
发明内容Contents of the invention
本发明的目的是提供一种对混凝土结构接缝部位进行抗水渗透性能的试验装置,消除混凝土抗渗仪钢套筒对混凝土试块的环箍约束作用,能在更接近实际工作环境的条件下对新旧混凝土接缝部位的抗水渗透性能进行测试,为该类工程结构的设计与施工提供更为准确的依据,减少后期运营阶段出现的渗漏。The purpose of the present invention is to provide a test device for the water penetration resistance of the joints of concrete structures, which can eliminate the hoop constraint effect of the steel sleeve of the concrete impermeability instrument on the concrete test block, and can be tested under conditions closer to the actual working environment. Next, test the water penetration resistance of the old and new concrete joints, provide a more accurate basis for the design and construction of this type of engineering structure, and reduce the leakage in the later stage of operation.
为实现发明目的,本发明所采取的技术方案是:For realizing the purpose of the invention, the technical scheme that the present invention takes is:
一种无侧向约束力混凝土接缝抗水渗透性能的试验装置,用于对新旧混凝土接缝部位试块进行抗水渗透性能测试。具有用于放置新旧混凝土接缝抗渗试块5的双层方筒4,方筒的底部密封,方筒的上口具有外凸缘14,方筒下部设置有具有中间开口10的内凸缘9,内凸缘将方筒分隔为试块舱6和进水舱13两部分;内凸缘9上设置有弹性密封垫圈8;左盖板1和右盖板2由紧固螺栓3压紧固定在方筒的外凸缘上;方筒下部的进水舱13连接水压装置11及进水,并连接水压表12;左盖板和右盖板之间根据混凝土接缝的形状和区域设置有便于观察渗水情况的观察口。The utility model relates to a test device for the water penetration resistance of concrete joints without lateral restraint, which is used for testing the water penetration resistance of test blocks at joints of old and new concrete. There is a double-layered square tube 4 for placing anti-seepage test blocks 5 of old and new concrete joints, the bottom of the square tube is sealed, the upper opening of the square tube has an outer flange 14, and the lower part of the square tube is provided with an inner flange with a middle opening 10 9. The inner flange divides the square cylinder into two parts: the test block cabin 6 and the water inlet cabin 13; the inner flange 9 is provided with an elastic sealing gasket 8; the left cover plate 1 and the right cover plate 2 are compressed by fastening bolts 3 It is fixed on the outer flange of the square tube; the water inlet chamber 13 at the bottom of the square tube is connected to the hydraulic device 11 and the water inlet, and connected to the water pressure gauge 12; The area is provided with an observation port for easy observation of water seepage.
本发明的另一目的是提供一种无侧向约束力混凝土接缝抗水渗透性能的试验方法,其具体手段是:采用上述结构的试验装置,在具有试块舱6和进水舱13两部分的双层方筒中安装由新混凝土和旧混凝土的构成的抗渗试块5,对新旧混凝土接缝7施加水压;方筒的内侧尺寸与混凝土抗渗试块相适应,以消除试验过程中混凝土试块四周的侧向约束力的影响;混凝土抗渗试块由顶部左盖板1和右盖板2经紧固螺栓3压紧固定,并通过左盖板和右盖板的压紧作用使得混凝土抗渗试块底部的弹性密封垫圈8形成挤压变形密封限制进水舱13中压力水从试块底部侧边流出;进水舱13的压力水由中间开口10压入试块舱中抗渗试块接缝部位7;方筒下部的进水舱处连接水压装置11及进水,并连接水压表;试验者通过盖板上的观察口观察渗水情况,当接缝部位在顶部出现渗水时停止试验,记录试验过程中的最大水压值。Another object of the present invention is to provide a method for testing the water penetration resistance of concrete joints without lateral restraint. The anti-seepage test block 5 composed of new concrete and old concrete is installed in part of the double-layer square tube, and water pressure is applied to the joint 7 of the old and new concrete; the inner size of the square tube is adapted to the concrete anti-seepage test block to eliminate the test process. The impact of the lateral restraint force around the middle concrete test block; the concrete impermeability test block is fixed by the top left cover plate 1 and right cover plate 2 through the fastening bolt 3, and through the compression of the left cover plate and the right cover plate The function makes the elastic sealing gasket 8 at the bottom of the concrete anti-seepage test block form a squeeze deformation seal to restrict the pressure water in the water inlet chamber 13 from flowing out from the bottom side of the test block; the pressure water in the water inlet chamber 13 is pressed into the test block chamber through the middle opening 10 The seam part 7 of the medium impermeability test block; the water inlet cabin at the lower part of the square tube is connected to the hydraulic device 11 and the water inlet, and connected to the water pressure gauge; the tester observes the water seepage through the observation port on the cover plate, when the seam part Stop the test when water seepage occurs at the top, and record the maximum water pressure value during the test.
具体实验时,将新旧混凝土抗渗试块(通常尺寸为15cm×15cm×15cm,但不限于此)放置于一个与之尺寸相适应(略大于试块尺寸)的双层方筒上部空间内,方筒上层内侧事先涂刷润滑剂以消除侧边对试块的约束;盖板分为左右两块,均用紧固螺栓与方筒顶部外缘紧密连接以固定试块;两块盖板拼接处沿混凝土接缝部位留出一定空隙及开口部位,用于观察渗透试验结果;方筒下层为进水舱,连接水压供给装置及水压表;方筒的上下层之间开方形口,使进水舱内的水通过此部位作用在混凝土接缝部位;为防止水从试块侧边渗出,在混凝土抗渗试块底部与方筒接触部位设置一层一定厚度的硅橡胶类弹性密封垫圈(尺寸与方筒内部上下层之间内凸缘形状相符),通过顶盖的紧固作用使得混凝土试块紧密压缩密封垫圈形成闭水环,保证渗水作用部位在混凝土接缝处且不从试块底部侧边流出。During the specific experiment, the old and new concrete impermeability test blocks (usually 15cm×15cm×15cm in size, but not limited to this) are placed in the upper space of a double-layer square tube that is suitable for its size (slightly larger than the size of the test block). The inner side of the upper layer of the square tube is brushed with lubricant in advance to eliminate the constraints on the test block from the side; the cover plate is divided into two pieces, left and right, and both are tightly connected with the outer edge of the top of the square tube with fastening bolts to fix the test block; the two cover plates are spliced A certain gap and opening are reserved along the concrete joints for observing the results of the penetration test; the lower layer of the square tube is the water inlet cabin, which is connected to the water pressure supply device and the water pressure gauge; a square opening is opened between the upper and lower layers of the square tube, Make the water in the water inlet chamber act on the concrete joint through this part; in order to prevent water from seeping out from the side of the test block, a layer of silicone rubber elastic with a certain thickness is placed on the contact part between the bottom of the concrete impermeability test block and the square tube. The sealing gasket (the size is consistent with the shape of the inner flange between the upper and lower layers inside the square tube), through the fastening effect of the top cover, the concrete test block is tightly compressed to form a closed water ring to ensure that the water seepage is at the concrete joint and not Flow out from the bottom side of the test block.
当需要多个混凝土抗渗试块同时进行试验时,可将多个相同装置并联,采用相同的水压供给装置供水,以保持同样的水压和作用时间。此方案适用于新旧混凝土接缝处无侧向约束力条件下的抗水渗透性能试验。When multiple concrete anti-seepage test blocks are required to be tested at the same time, multiple identical devices can be connected in parallel, and the same water pressure supply device can be used to supply water to maintain the same water pressure and action time. This scheme is suitable for the water penetration resistance test of the joints of old and new concrete without lateral restraint.
可在方筒两侧或四周侧壁开孔,减少或消除方筒4侧壁对混凝土抗渗试块的侧向约束力。Holes can be opened on both sides or around the side walls of the square tube to reduce or eliminate the lateral binding force of the 4 side walls of the square tube on the concrete anti-seepage test block.
本发明的有益效果是,可以在对新旧混凝土接缝部位进行抗水渗透试验时,消除混凝土抗渗仪钢套筒的环箍约束作用,实现无外力作用在接缝部位时的抗渗性能测试。The beneficial effect of the present invention is that, when carrying out the anti-water penetration test on the joints of new and old concrete, the hoop constraint effect of the steel sleeve of the concrete impermeability instrument can be eliminated, and the anti-seepage performance test can be realized when no external force acts on the joints .
注:本发明受到国家自然科学基金青年基金项目(项目编号51108385)、国家自然科学基金面上项目(项目编号51178401)的资助,在此表示感谢。Note: This invention is funded by the National Natural Science Foundation of China Youth Fund Project (Project No. 51108385) and the National Natural Science Foundation of China General Project (Project No. 51178401), and thanks for this.
附图说明Description of drawings
图1是本发明无侧向约束力混凝土接缝抗水渗透性能的试验装置的主视图。Fig. 1 is the front view of the test device of the water penetration resistance performance of the concrete joint without lateral restraint of the present invention.
图2是图1的俯视图。FIG. 2 is a top view of FIG. 1 .
图3是本图1的A-A断面图。Fig. 3 is an A-A sectional view of Fig. 1 .
图中:1.左盖板,2.右盖板,3.紧固螺栓,4.方筒,5.新旧混凝土抗渗试块,6.试块舱,7.新旧混凝土接缝,8.弹性密封垫圈,9.内凸缘,10.内凸缘中间开口,11.进水口及水压装置,12.水压表,13.进水舱,14.外凸缘。In the figure: 1. Left cover plate, 2. Right cover plate, 3. Fastening bolts, 4. Square tube, 5. New and old concrete impermeability test blocks, 6. Test block cabin, 7. New and old concrete joints, 8. Elastic sealing gasket, 9. inner flange, 10. middle opening of inner flange, 11. water inlet and hydraulic device, 12. water pressure gauge, 13. water inlet tank, 14. outer flange.
具体实施方式Detailed ways
下面结合附图及具体实施方式对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
实施例Example
如图1-图3所示,本发明的一种具体实施方式为,可以实现新旧混凝土接缝无侧向约束力状态下的抗水渗透性能试验,其实施步骤如下:As shown in Fig. 1-Fig. 3, a kind of specific embodiment of the present invention is, can realize the anti-water penetration performance test under the state of new and old concrete joint without lateral constraint force, and its implementation steps are as follows:
(1)在混凝土立方体试模中制作半个混凝土试块模拟旧浇混凝土,脱模后对其表面7进行处理,之后养护28d;(1) Make half a concrete test block in the concrete cube test form to simulate the old poured concrete, after demoulding, its surface 7 is processed, and then cured for 28 days;
(2)将旧混凝土试块装入混凝土立方体试模,新旧混凝土接缝界面7朝上,上部浇筑混凝土模拟新浇混凝土,形成完整的混凝土接缝抗渗试块5,脱模后养护28d;(2) Put the old concrete test block into the concrete cube test form, with the old and new concrete joint interface 7 facing up, pouring concrete on the upper part to simulate the newly poured concrete, forming a complete concrete joint impermeability test block 5, and curing for 28 days after demoulding;
(3)将本发明技术方案所述的试验装置连接好水压装置11和水压表12,并安装好弹性密封垫圈8,底部进水舱13中注满水;(3) The test device described in the technical solution of the present invention is connected to the hydraulic device 11 and the hydraulic gauge 12, and the elastic sealing gasket 8 is installed, and the bottom water inlet cabin 13 is filled with water;
(4)将混凝土接缝抗渗试块装入方筒4中(方筒4内壁涂刷润滑剂),盖上左盖板1和右盖板2并上紧紧固螺栓3;(4) Put the concrete joint anti-seepage test block into the square tube 4 (paint the inner wall of the square tube 4 with lubricant), cover the left cover plate 1 and the right cover plate 2 and tighten the fastening bolt 3;
(5)由水压装置11施加渗透水压,测试混凝土接缝处的抗水渗透性能,当接缝部位在顶部出现渗水时停止试验,记录试验过程中的最大水压值。(5) Water penetration pressure is applied by the hydraulic device 11 to test the water penetration resistance of the concrete joints. When water seepage occurs at the top of the joints, the test is stopped, and the maximum water pressure value during the test is recorded.
采用本例的试验装置和步骤,对混凝土接缝界面7采取了钢丝刷处理浮浆、表面凿毛并清洗、凿毛并涂刷混凝土界面剂等三种方式的处理,各类混凝土接缝抗渗试块的试验结果如下表所示。Using the test device and steps of this example, the concrete joint interface 7 has been treated in three ways: wire brushing for laitance, surface chiseling and cleaning, chiseling and brushing with concrete interface agent. The test results of the seepage test block are shown in the table below.
从表中的测试结果可知,新旧混凝土界面7的处理方式不同,其抗渗能力有一定差别,采用本发明技术方案能测试出不同界面处理方式下无侧向约束力新旧混凝土接缝处的抗渗能力区别。As can be seen from the test results in the table, the old and new concrete interface 7 is treated differently, and its anti-seepage ability has a certain difference. The technical scheme of the present invention can test the anti-seepage resistance of the new and old concrete joint without lateral binding force under different interface treatment methods. The difference in penetration ability.
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