CN104458235A - Mechanical arm for safety valve adjustment - Google Patents
Mechanical arm for safety valve adjustment Download PDFInfo
- Publication number
- CN104458235A CN104458235A CN201410745778.5A CN201410745778A CN104458235A CN 104458235 A CN104458235 A CN 104458235A CN 201410745778 A CN201410745778 A CN 201410745778A CN 104458235 A CN104458235 A CN 104458235A
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- China
- Prior art keywords
- whirligig
- safety valve
- hydraulic jack
- mechanical arm
- cross beam
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Abstract
The invention relates to a mechanical arm for safety valve adjustment, and particularly belongs to the technical field of safety valve adjustment equipment. The mechanical arm is used for carrying and placing safety valves with different calibers to an adjustment base of a safety valve adjustment platform for adjustment. The mechanical arm comprises a base. The base is provided with a first rotating device. A first stand column is fixed to the upper end of the first rotating device. A beam supporting frame is fixed to the upper end of the first stand column. A first hydraulic oil cylinder is hinged to the first rotating device. The front end of a piston rod of the first hydraulic oil cylinder is hinged to the back end of a second beam. The front end of the second beam penetrates through the beam supporting frame and is connected with a lifting support. The mechanical arm has the advantages of being simple in structure, convenient to adjust, smooth in movement and wide in working range, the safety valve carrying efficiency is greatly improved, and the maximization of the economic benefits is achieved.
Description
Technical field
The present invention relates to a kind of safety valve testing mechanical arm, verify on the verification seat different bore safety valve carrying being placed into safety valve checkout platform specifically, belong to safety valve testing equipment technical field.
Background technology
Safety valve is the important safety annex of the bearing devices such as boiler, pressure vessel and pressure pipeline, and its Reliability of Microprocessor and performance quality are directly connected to equipment and personal safety, and therefore, safety valve at least must verify once every year.Safety valve testing adopts off-line verification mode mostly, that is: pulled down by safety valve and send the safety valve testing mechanism of qualification to verify.
During safety valve testing, need the center be placed into by safety valve on the verification seat of liftoff certain altitude to carry out testing and looking after and guiding, verify complete, then it is taken off from verification seat.Due to a lot of safety valve testing stations site condition limited (some check bit is just located in normal office room), cannot the hanging devices such as crane be equipped, very large difficulty will be faced when the heavy caliber safety valve that verification weight is larger; Meanwhile, even if there is hanging device, due to safety valve all not having suspension hook, with tightrope (or wire rope) lifting after, valve body can tilt, be placed into verification seat center on also require great effort very much time-consuming.
Therefore, for safety valve testing station manufactures and designs that volume is little, simple to operate and the safety valve of different bore weight to be placed into fast the mechanical arm that carries out verifying on verification seat center very necessary, this mechanical arm can complete simultaneously and be taken off from verification seat by the safety valve completing verification.
Summary of the invention
The object of the invention is to overcome above-mentioned weak point, thus provide a kind of safety valve testing mechanical arm, this mechanical arm structure is simple, easy to adjust, move smooth and easy, working range is wide, carrying safety valve efficiency increases substantially, and meets the characteristic of maximization of economic benefit.
According to technical scheme provided by the invention, safety valve testing mechanical arm comprises base, it is characterized in that: base is provided with the first whirligig, the first column is fixed in first whirligig upper end, first column upper end fixed cross beam bracing frame, hinged first hydraulic jack on first whirligig, the hinged second cross beam rear end, piston rod front end of the first hydraulic jack, second cross beam front end connects lifting support through cross beam support frame; Cross beam support frame connects first crossbeam rear end, first crossbeam front end connects lifting support, first crossbeam connecting cross beam bracing frame and lifting support, chute is provided with in lifting support, the 3rd hydraulic jack is fixed in chute one end, and the piston rod front end of the 3rd hydraulic jack connects the slide block be slidably connected in chute; Slide block is provided with the second whirligig, second whirligig lower end connects the second column, and the second column lower end connects the second hydraulic jack, and the piston rod front end of the second hydraulic jack connects force rod, force rod lower end connects stress support, stress support lower end connection clamp.
Further, in the first whirligig and the second whirligig, be provided with rolling bearing, manually promote the first whirligig and the second whirligig rotates.
Further, clamp comprise clamp oil cylinder, the piston rod front end of clamp oil cylinder is by the left connecting rod of pinned connection and right connecting rod, left connecting rod and right connecting rod front end are respectively by pinned connection left support plate and right support plate, the two ends of pinned connection fixed head are passed through in the rear end of left support plate and right support plate, and left support plate is connected left clamping plate and right clamping plate with the front end of right support plate respectively by bearing pin.
Compared with the prior art the present invention has the following advantages:
Structure of the present invention is simple, easy to adjust, moves smooth and easy, and working range is wide, and carrying safety valve efficiency increases substantially, and meets the characteristic of maximization of economic benefit.
Accompanying drawing explanation
Fig. 1 is front view of the present invention.
Fig. 2 is vertical view of the present invention.
Fig. 3 is clamp vertical view.
Description of reference numerals: 1-base, 2-first whirligig, 3-first hydraulic jack, 4-first column, 5-cross beam support frame, 6-first crossbeam, 7-second cross beam, 8-lifting support, 9-second whirligig, 10-second column, 11-second hydraulic jack, 12-force rod, 13-stress support, 14-the 3rd hydraulic jack, 15-slide block, 16-clamp, 16.1-clamp oil cylinder, 16.2-fixed head, 16.3-left connecting rod, 16.4-right connecting rod, 16.5-left support plate, 16.6-right support plate, 16.7-left clamping plate, 16.8-right clamping plate.
Embodiment
Embodiment in is by reference to the accompanying drawings further described by the present invention below:
As shown in Figure 1 and 2, the present invention mainly comprises base 1, and base 1 is provided with the first whirligig 2, first whirligig 2 upper end and fixes the first column 4, first column 4 upper end fixed cross beam bracing frame 5.
Hinged second cross beam 7 rear end, piston rod front end of hinged first hydraulic jack 3, first hydraulic jack 3 on first whirligig 2, second cross beam 7 front end connects lifting support 8 through cross beam support frame 5.First whirligig 2 can drive the first column 4 of upper end to rotate together with the first hydraulic jack 3.
Cross beam support frame 5 connects first crossbeam 6 rear end, first crossbeam 6 front end connects lifting support 8.First crossbeam 6 connecting cross beam bracing frame 5 and lifting support 8, make lifting support 8 lower end form fixing fulcrum, and under the promotion of the piston rod of the first hydraulic jack 3, second cross beam 7 can drive lifting support 8 to seesaw around fixed pivot.
Be provided with chute in lifting support 8, the piston rod front end that the 3rd hydraulic jack the 14, three hydraulic jack 14 is fixed in chute one end connects the slide block 15 be slidably connected in chute.3rd hydraulic jack 14 can be with movable slider 15 to seesaw along chute.
Slide block 15 is provided with the second whirligig 9, second whirligig 9 lower end connects the second column 10, second column 10 lower end connects the second hydraulic jack 11, the piston rod front end of the second hydraulic jack 11 connects force rod 12, force rod 12 lower end connects stress support 13, stress support 13 lower end connection clamp 16.Second whirligig 9 can drive the second hydraulic jack 11 and upper link thereof to rotate together, and the second hydraulic jack 11 promotes clamp 16 by piston rod again and moves up and down.
Be provided with rolling bearing in described first whirligig 2 and the second whirligig 9, manually promote the first whirligig 2 and the second whirligig 9 rotates.
As shown in Figure 3, described clamp 16 comprise clamp oil cylinder 16.1, the piston rod front end of clamp oil cylinder 16.1 is by the left connecting rod 16.3 of pinned connection and right connecting rod 16.4, and left connecting rod 16.3 and right connecting rod 16.4 front end are respectively by pinned connection left support plate 16.5 and right support plate 16.6.The two ends of pinned connection fixed head 16.2 are passed through in the rear end of left support plate 16.5 and right support plate 16.6, and left support plate 16.5 is connected left clamping plate 16.7 and right clamping plate 16.8 with the front end of right support plate 16.6 respectively by bearing pin.
Specific works process of the present invention is as follows: when needs are from appointed place carrying safety valve to checking table verification seat, the controlled Systematical control of apparatus of the present invention carries out corresponding movement.Angle adjusted by first whirligig, makes clamp and safety valve point-blank, is pressed into hydraulic oil in the first hydraulic jack, and piston rod is extended, and first crossbeam and second cross beam slowly decline, and drives lifting support steadily to decline.Be pressed into hydraulic oil in 3rd hydraulic jack, slide block moves together along with piston rod, and clamp are advanced further, from safety valve more close to.Then the further vernier angle of the second whirligig, makes clamp just to safety valve.And then be pressed into hydraulic oil in the second hydraulic jack, clamp drop to suitable height together along with piston rod, and be pressed into hydraulic oil in clamp oil cylinder, clamping plate open, and stretch into safety valve neck; Then hydraulic oil is unloaded in clamp oil cylinder, clamping plate clamping safety valve.First hydraulic jack unloading hydraulic oil, clamp improve certain distance, ensure that there is certain altitude on safety valve and ground.Then the first whirligig rotates to an angle, and makes clamp and safety valve roughly just to checking table.First hydraulic jack unloading hydraulic oil, piston rod declines, and first crossbeam and second cross beam drive the lifting of band lifting support, make safety valve exceed checking table certain distance.3rd hydraulic jack press-in hydraulic oil, slide block moves forward together along with piston rod, when safety valve is roughly on checking table gripping mechanism, stops.Then the second whirligig fine-adjustment rotary, makes the center of safety valve just in time at three-jaw center.Then be pressed into hydraulic oil in the second hydraulic jack, allow safety valve just in time steadily drop on scroll chuck.Clamp oil cylinder press-in hydraulic oil, piston rod extends, and claw magnifies, and unclamps safety valve.Then safety valve convey mechanical arm completes carrying work.Return to reference position, prepare next safety valve of carrying.
Claims (3)
1. a safety valve testing mechanical arm, comprise base (1), it is characterized in that: base (1) is provided with the first whirligig (2), the first column (4) is fixed in first whirligig (2) upper end, first column (4) upper end fixed cross beam bracing frame (5), upper hinged first hydraulic jack (3) of first whirligig (2), hinged second cross beam (7) rear end, piston rod front end of the first hydraulic jack (3), second cross beam (7) front end connects lifting support (8) through cross beam support frame (5); Cross beam support frame (5) connects first crossbeam (6) rear end, first crossbeam (6) front end connects lifting support (8), first crossbeam (6) connecting cross beam bracing frame (5) and lifting support (8), lifting support is provided with chute in (8), the 3rd hydraulic jack (14) is fixed in chute one end, and the piston rod front end of the 3rd hydraulic jack (14) connects the slide block (15) be slidably connected in chute; Slide block (15) is provided with the second whirligig (9), second whirligig (9) lower end connects the second column (10), second column (10) lower end connects the second hydraulic jack (11), the piston rod front end of the second hydraulic jack (11) connects force rod (12), force rod (12) lower end connects stress support (13), stress support (13) lower end connection clamp (16).
2. safety valve testing mechanical arm as claimed in claim 1, it is characterized in that: in described first whirligig (2) and the second whirligig (9), be provided with rolling bearing, manually promote the first whirligig (2) and the second whirligig (9) rotates.
3. safety valve testing mechanical arm as claimed in claim 1, it is characterized in that: described clamp (16) comprise clamp oil cylinder (16.1), the piston rod front end of clamp oil cylinder (16.1) is by the left connecting rod of pinned connection (16.3) and right connecting rod (16.4), left connecting rod (16.3) and right connecting rod (16.4) front end are respectively by pinned connection left support plate (16.5) and right support plate (16.6), the two ends of pinned connection fixed head (16.2) are passed through in the rear end of left support plate (16.5) and right support plate (16.6), left support plate (16.5) is connected left clamping plate (16.7) and right clamping plate (16.8) with the front end of right support plate (16.6) respectively by bearing pin.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410745778.5A CN104458235B (en) | 2014-12-08 | 2014-12-08 | Mechanical arm for safety valve adjustment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410745778.5A CN104458235B (en) | 2014-12-08 | 2014-12-08 | Mechanical arm for safety valve adjustment |
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CN104458235A true CN104458235A (en) | 2015-03-25 |
CN104458235B CN104458235B (en) | 2017-02-01 |
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CN201410745778.5A Expired - Fee Related CN104458235B (en) | 2014-12-08 | 2014-12-08 | Mechanical arm for safety valve adjustment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109443747A (en) * | 2018-11-14 | 2019-03-08 | 陈艳艳 | A kind of bi-bit bi-pass screw-in cartridge valve automatic test equipment and its working method |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03170040A (en) * | 1989-11-29 | 1991-07-23 | Hokkaido Electric Power Co Inc:The | Accuracy confirmation device for automatic safety valve inspection device |
CN201309155Y (en) * | 2008-07-17 | 2009-09-16 | 浙江天煌科技实业有限公司 | Four-degree of freedom mechanical hand capable of moving straight |
CN201613540U (en) * | 2009-09-17 | 2010-10-27 | 秦山核电有限公司 | Rapid detachable joint mechanical arm device |
CN202147277U (en) * | 2011-07-23 | 2012-02-22 | 莱芜精瑞模具有限公司 | Pneumatic self-balancing type manipulator |
CN202814695U (en) * | 2012-09-04 | 2013-03-20 | 李治涛 | Safety valve online detection device |
CN103753526A (en) * | 2013-12-30 | 2014-04-30 | 重庆交通大学 | Precise positionable and compensable heavy-load mechanical arm |
CN204286766U (en) * | 2014-12-08 | 2015-04-22 | 江南大学 | Safety valve testing mechanical arm |
-
2014
- 2014-12-08 CN CN201410745778.5A patent/CN104458235B/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03170040A (en) * | 1989-11-29 | 1991-07-23 | Hokkaido Electric Power Co Inc:The | Accuracy confirmation device for automatic safety valve inspection device |
CN201309155Y (en) * | 2008-07-17 | 2009-09-16 | 浙江天煌科技实业有限公司 | Four-degree of freedom mechanical hand capable of moving straight |
CN201613540U (en) * | 2009-09-17 | 2010-10-27 | 秦山核电有限公司 | Rapid detachable joint mechanical arm device |
CN202147277U (en) * | 2011-07-23 | 2012-02-22 | 莱芜精瑞模具有限公司 | Pneumatic self-balancing type manipulator |
CN202814695U (en) * | 2012-09-04 | 2013-03-20 | 李治涛 | Safety valve online detection device |
CN103753526A (en) * | 2013-12-30 | 2014-04-30 | 重庆交通大学 | Precise positionable and compensable heavy-load mechanical arm |
CN204286766U (en) * | 2014-12-08 | 2015-04-22 | 江南大学 | Safety valve testing mechanical arm |
Non-Patent Citations (1)
Title |
---|
赵洪华等: "机电气一体化抓吸双功能实验装置", 《实验科学与技术》 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109443747A (en) * | 2018-11-14 | 2019-03-08 | 陈艳艳 | A kind of bi-bit bi-pass screw-in cartridge valve automatic test equipment and its working method |
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CN104458235B (en) | 2017-02-01 |
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