CN104453711B - A kind of automatic vertical drilling tool - Google Patents
A kind of automatic vertical drilling tool Download PDFInfo
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- CN104453711B CN104453711B CN201410612485.XA CN201410612485A CN104453711B CN 104453711 B CN104453711 B CN 104453711B CN 201410612485 A CN201410612485 A CN 201410612485A CN 104453711 B CN104453711 B CN 104453711B
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/04—Directional drilling
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B44/00—Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/02—Determining slope or direction
- E21B47/022—Determining slope or direction of the borehole, e.g. using geomagnetism
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/04—Directional drilling
- E21B7/10—Correction of deflected boreholes
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Abstract
本发明公开了一种自动垂直钻井工具,在工具外筒的内腔中从上到下依次设置有上支撑悬架单元、上动力单元、测控存单元、下动力单元、下支撑悬架单元和执行单元。本发明的装置,在下井前将编好的控制程序输入测控存单元中的电路板中,在转盘带动工具旋转工作时,通过下动力单元直接控制扭矩轴的旋转和稳定,从而实现对流道的开关功能,使执行单元的三个执行活塞在工具旋转到高边(上井壁位置)时在泥浆压力的作用下伸出,将与其相连的可伸缩执行巴掌推顶到高边(上井壁),从而迫使钻头有力地切削低边(下井壁),完成边钻边进纠斜的功能指令。
The invention discloses an automatic vertical drilling tool. An upper support suspension unit, an upper power unit, a measurement control storage unit, a lower power unit, a lower support suspension unit and execution unit. The device of the present invention inputs the edited control program into the circuit board in the measurement, control and storage unit before going into the well, and when the turntable drives the tool to rotate, it directly controls the rotation and stability of the torque shaft through the lower power unit, thereby realizing the control of the flow channel. The switch function makes the three execution pistons of the execution unit stretch out under the action of mud pressure when the tool rotates to the high side (upper well wall position), and pushes the telescopic execution palm connected to it to the high side (upper well wall position), Thereby the drill bit is forced to cut the low side (downhole wall) vigorously, and completes the function instruction of correcting the deviation while drilling.
Description
技术领域technical field
本发明属于石油机械设备技术领域,涉及一种自动垂直钻井工具。The invention belongs to the technical field of petroleum machinery and equipment, and relates to an automatic vertical drilling tool.
背景技术Background technique
随着石油勘探开发领域的不断拓展与深入,山前高陡构造、大倾角地层的勘探开发工作量越来越大,在一定程度上井斜问题成了制约这些区域勘探开发工作质量、社会经济效益的关键。With the continuous expansion and deepening of the field of petroleum exploration and development, the workload of exploration and development of high-steep structures and strata with large dip angles in the piedmont is increasing. key.
国外有多家公司研究成功并在现场应用了防斜打直自动垂直钻井工具,分别为美国Baker Hughes公司的Verti-Trak系统和德国Smart Drilling公司的ZBE2/3/4/5000系统等,虽然国外的垂直钻井工具发展相对成熟,但缺点是其系统的电磁阀、液压缸等元件容易磨损、卡死,导致系统故障,易出现卡钻现象。Many foreign companies have successfully researched and applied anti-deviation and straightening automatic vertical drilling tools in the field, namely the Verti-Trak system of the American Baker Hughes company and the ZBE2/3/4/5000 system of the German Smart Drilling company. The development of vertical drilling tools is relatively mature, but the disadvantage is that the solenoid valves, hydraulic cylinders and other components of the system are easy to wear and get stuck, resulting in system failure and prone to sticking.
国内研制成功的样机结构上大多采用静止推靠的作用方式,而结构上采用动态推靠式的样机仅将惯性敏感元件直接“捆绑”在系统的稳定平台上,随稳定平台同步旋转并完成井眼轨迹控制。Most of the prototypes successfully developed in China adopt the static push-to-rest mode of action in structure, while the dynamic push-to-rest prototypes only "bind" the inertial sensitive elements directly on the stable platform of the system, and rotate synchronously with the stable platform to complete the well. Eye track control.
研制一种既能克服国外垂直钻井工具易出现故障的弱点,又能不同于国内简单动态推靠式的全旋转的自动垂直钻井工具,对于大幅提高我国油气钻井综合效率具有非常重要的意义。It is of great significance to develop an automatic vertical drilling tool that can not only overcome the weakness of foreign vertical drilling tools that are prone to failure, but also be different from the domestic simple dynamic push-to-type full-rotation automatic vertical drilling tool for greatly improving the overall efficiency of oil and gas drilling in my country.
发明内容Contents of the invention
本发明的目的是提供一种自动垂直钻井工具,解决了现有技术中存在的因工具电磁阀、液压缸等元件磨损、卡死,导致系统故障,易出现卡钻的问题;同时也解决了简单捆绑式动态推靠的单一的控制形式的问题。The purpose of the present invention is to provide an automatic vertical drilling tool, which solves the problems in the prior art that the tool electromagnetic valve, hydraulic cylinder and other components are worn and stuck, which leads to system failure and the problem of drill sticking; at the same time, it also solves the problem of Simple tying of dynamic pushes to the problem of a single form of control.
本发明所采用的技术方案是,一种自动垂直钻井工具,在工具外筒的内腔中从上到下依次设置有上支撑悬架单元、上动力单元、测控存单元、下动力单元、下支撑悬架单元和执行单元。The technical solution adopted in the present invention is an automatic vertical drilling tool, in which an upper support suspension unit, an upper power unit, a measurement and control storage unit, a lower power unit, a lower Supports the suspension unit and the actuator unit.
本发明的自动垂直钻井工具,其特点还在于:The automatic vertical drilling tool of the present invention is also characterized in that:
上支撑悬架单元结构是,包括设置在工具外筒内腔上部的上支撑套,支撑套径向通过两个上外筒螺栓与工具外筒固定连接;在支撑套内壁从上到下依次设置有轴承一、上支撑定位套、深沟球轴承一、上支撑活塞;轴承一、上支撑定位套、深沟球轴承一共同与上电机心轴上部支撑连接。The structure of the upper support suspension unit includes an upper support sleeve arranged on the upper part of the inner cavity of the tool outer cylinder, and the support sleeve is fixedly connected with the tool outer cylinder through two upper outer cylinder bolts in the radial direction; the inner wall of the support sleeve is sequentially arranged from top to bottom There are bearing one, upper support positioning sleeve, deep groove ball bearing one, and upper supporting piston; bearing one, upper support positioning sleeve, deep groove ball bearing one are jointly connected with the upper support of the upper motor mandrel.
上动力单元结构是,包括在上电机心轴下部外圆表面通过轴承二、深沟球轴承二、深沟球轴承三共同套装有上电机外筒,上电机外筒上端外沿套装有上涡轮,上涡轮内壁、轴承二上方与上电机心轴之间设置有上电机密封帽。The structure of the upper power unit is that the upper outer cylinder of the upper motor is set on the outer surface of the lower part of the spindle of the upper motor through the second bearing, the second deep groove ball bearing and the third deep groove ball bearing, and the upper turbine is installed on the outer edge of the upper end of the outer cylinder of the upper motor. , an upper motor sealing cap is arranged between the inner wall of the upper turbine, the top of the second bearing and the upper motor spindle.
下动力单元结构是,包括在下电机心轴上部外圆表面通过轴承四、深沟球轴承四、深沟球轴承五共同套装有下电机外筒,下电机外筒上端外沿套装有下涡轮,下电机外筒内壁、轴承四上方与下电机心轴之间设置有下电机密封帽。The structure of the lower power unit is that the lower motor outer cylinder is set on the outer surface of the upper part of the lower motor shaft through bearing four, deep groove ball bearing four and deep groove ball bearing five, and the lower turbine is set on the outer edge of the upper end of the lower motor outer cylinder. A lower motor sealing cap is arranged between the inner wall of the outer cylinder of the lower motor, the top of the four bearings and the mandrel of the lower motor.
测控存单元结构是,包括电子仓外筒,电子仓外筒上端沿与上电机心轴下端沿之间设置有电子仓堵头,电子仓外筒下端沿内壁设置有电子仓散热块,在电子仓堵头与电子仓散热块之间的空腔中设置有电子仓主骨架,在电子仓主骨架外壁固定安装有电路板。The structure of the measurement, control and storage unit includes the outer cylinder of the electronic warehouse. An electronic warehouse plug is arranged between the upper edge of the outer cylinder of the electronic warehouse and the lower edge of the spindle of the upper motor. The lower end of the outer cylinder of the electronic warehouse is provided with an electronic warehouse cooling block along the inner wall. A main skeleton of the electronic warehouse is arranged in the cavity between the plug of the warehouse and the cooling block of the electronic warehouse, and a circuit board is fixedly installed on the outer wall of the main skeleton of the electronic warehouse.
下支撑悬架单元结构是,包括套装在下电机心轴下部外圆上的下支撑顶盖和深沟球轴承六,下电机心轴通过下支撑顶盖和深沟球轴承六与下支撑套支撑连接,下支撑套外表面滑槽中安装有滑块,滑块与工具外筒下部固定连接。The structure of the lower support suspension unit is, including the lower support top cover and the deep groove ball bearing six set on the outer circle of the lower part of the lower motor mandrel, and the lower motor mandrel is supported by the lower support top cover and the deep groove ball bearing six and the lower support sleeve connection, a slide block is installed in the chute on the outer surface of the lower support sleeve, and the slide block is fixedly connected with the lower part of the outer cylinder of the tool.
执行单元的结构是,包括与工具外筒下端沿扣接的执行本体,执行本体内腔的扭矩轴上端与下电机心轴同轴连接,扭矩轴下端与柱阀同轴固定,柱阀外周套装有阀座,阀座利用埋头螺栓固定套装在执行本体内腔内壁中;执行本体外壁凹槽中设置有执行巴掌,执行巴掌与执行本体外壁凹槽内壁之间构成的空间中设置有执行活塞,执行巴掌上下两端分别顶接有巴掌压块,上下位置的巴掌压块与执行本体外壁凹槽两端固定连接;柱阀与阀座、执行本体、执行活塞之间依次设置有连通的内孔通道,共同组成内腔液流分配流道。The structure of the execution unit is that it includes the execution body buckled with the lower end of the tool outer cylinder, the upper end of the torque shaft of the inner cavity of the execution body is coaxially connected with the lower motor mandrel, the lower end of the torque shaft is coaxially fixed with the column valve, and the outer circumference of the column valve is set There is a valve seat, and the valve seat is fixed and set in the inner wall of the inner cavity of the executive body by countersunk bolts; the executive palm is arranged in the groove on the outer wall of the executive body, and the executive piston is arranged in the space formed between the executive palm and the inner wall of the groove on the outer wall of the executive body. The upper and lower ends of the executive palm are respectively topped with palm pressing blocks, and the palm pressing blocks at the upper and lower positions are fixedly connected with both ends of the outer wall groove of the executive body; there are connected inner holes between the column valve and the valve seat, the executive body, and the executive piston in sequence The channels together form the liquid flow distribution channel in the inner cavity.
本发明的有益效果是,通过工具的自主式制导,完成近钻头处井身轨迹的井斜角、工具面角的测量、垂直井眼的自主防斜与纠斜,达到在不降低正常钻压的情况下,确保钻成的直井段最大井斜角误差不超过1°的技术要求。该装置是针对油井垂直钻井工艺需要而设计的一种基于自动控制原理、自主式制导的可靠性高、寿命长、灵敏度强的钻井系统,在不影响钻井速度的同时提高井身质量,还可最大程度满足钻井工程的需要。The beneficial effect of the present invention is that through the autonomous guidance of the tool, the measurement of the inclination angle and the tool face angle of the wellbore trajectory near the drill bit, and the independent deflection prevention and deflection correction of the vertical wellbore can be achieved without reducing the normal drilling pressure. In the case of the above-mentioned conditions, ensure that the maximum inclination angle error of the drilled vertical well section does not exceed the technical requirements of 1°. The device is a drilling system based on the principle of automatic control and autonomous guidance designed for the needs of the vertical drilling technology of oil wells, with high reliability, long life and strong sensitivity. Meet the needs of drilling engineering to the greatest extent.
附图说明Description of drawings
图1是本发明工具的上部区段结构示意图;Fig. 1 is a schematic diagram of the upper section structure of the tool of the present invention;
图2是本发明工具的下部区段结构示意图;Fig. 2 is a schematic view of the lower section of the tool of the present invention;
图3是本发明工具的上部功能区段示意图;Fig. 3 is a schematic diagram of the upper functional section of the tool of the present invention;
图4是本发明工具的下部功能区段示意图。Fig. 4 is a schematic diagram of the lower functional section of the tool of the present invention.
图中,1.工具外筒,2.上支撑套,3.轴承一,4.上支撑定位套,5.深沟球轴承一,6.上外筒螺栓,7.上支撑活塞,8.上电机密封帽,9.上涡轮,10.轴承二,11.深沟球轴承二,12.上电机外筒,13.上电机心轴,14.深沟球轴承三,15.电子仓堵头,16.电子仓外筒,17.电路板,18.电子仓主骨架,19.电子仓散热块,20.下电机密封帽,21.下涡轮,22.轴承四,23.深沟球轴承四,24.下电机外筒,25.深沟球轴承五,26.下电机心轴,27.下支撑顶盖,28.下支撑套,29.深沟球轴承六,30.下外筒螺栓,31.滑块,32.扭矩轴,33.执行本体,34.阀座,35.柱阀,36.螺栓一,37.执行活塞,38.执行巴掌,39.巴掌压块,40.埋头螺栓。In the figure, 1. Tool outer cylinder, 2. Upper support sleeve, 3. Bearing 1, 4. Upper support positioning sleeve, 5. Deep groove ball bearing 1, 6. Upper outer cylinder bolt, 7. Upper support piston, 8. Upper motor sealing cap, 9. Upper turbine, 10. Bearing 2, 11. Deep groove ball bearing 2, 12. Upper motor outer cylinder, 13. Upper motor spindle, 14. Deep groove ball bearing 3, 15. Electronic warehouse plug Head, 16. Electronic warehouse outer cylinder, 17. Circuit board, 18. Electronic warehouse main frame, 19. Electronic warehouse heat sink, 20. Lower motor sealing cap, 21. Lower turbine, 22. Bearing four, 23. Deep groove ball Bearing four, 24. lower motor outer cylinder, 25. deep groove ball bearing five, 26. lower motor mandrel, 27. lower support top cover, 28. lower support sleeve, 29. deep groove ball bearing six, 30. lower outer Barrel bolt, 31. slider, 32. torque shaft, 33. executive body, 34. valve seat, 35. column valve, 36. bolt one, 37. executive piston, 38. executive slap, 39. slap pressure block, 40 . Countersunk bolts.
具体实施方式detailed description
下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
本发明是一种针对油井垂直钻井工艺需要而设计的基于自动控制原理、自主式制导的可靠性高、寿命长、灵敏度强的钻井工具。The invention is a drilling tool based on the principle of automatic control, autonomous guidance, high reliability, long service life and strong sensitivity, which is designed for the needs of the vertical drilling technology of oil wells.
参照图1、图2、图3、图4,本发明的结构是,在工具外筒1的内腔中从上到下依次设置有上支撑悬架单元、上动力单元、测控存单元、下动力单元、下支撑悬架单元和执行单元,该工具的上部端口通过螺扣与MWD短节连接,该工具的下部端口连接钻头,Referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the structure of the present invention is that an upper support suspension unit, an upper power unit, a measurement and control storage unit, a lower The power unit, the lower support suspension unit and the execution unit, the upper port of the tool is connected with the MWD nipple through a threaded buckle, the lower port of the tool is connected with the drill bit,
上支撑悬架单元结构是,包括设置在工具外筒1内腔上部的上支撑套2,支撑套2径向通过两个上外筒螺栓6与工具外筒1固定连接;在支撑套2内壁从上到下依次设置有轴承一3、上支撑定位套4、深沟球轴承一5、上支撑活塞7;轴承一3、上支撑定位套4、深沟球轴承一5共同与上电机心轴13上部支撑连接。该部分工作原理是:轴承一3、上支撑定位套4、深沟球轴承一5装入上支撑套2内,再由上外筒螺栓6将装有轴承的上支撑套2固定在工具外筒1内壁,从而组成上支撑悬架结构,主要用来支撑轴系中的上电机心轴13,上支撑活塞7平衡上支撑套2内腔的压力。The structure of the upper support suspension unit includes an upper support sleeve 2 arranged on the upper part of the inner cavity of the tool outer cylinder 1, and the support sleeve 2 is fixedly connected to the tool outer cylinder 1 through two upper outer cylinder bolts 6 in the radial direction; on the inner wall of the support sleeve 2 Bearing one 3, upper supporting positioning sleeve 4, deep groove ball bearing one 5, upper supporting piston 7 are arranged in sequence from top to bottom; The upper part of the shaft 13 is supported and connected. The working principle of this part is: bearing 1 3, upper support positioning sleeve 4, and deep groove ball bearing 1 5 are installed in the upper support sleeve 2, and then the upper support sleeve 2 with the bearing is fixed outside the tool by the upper outer cylinder bolt 6 The inner wall of cylinder 1 forms an upper support suspension structure, which is mainly used to support the upper motor spindle 13 in the shaft system, and the upper support piston 7 balances the pressure in the inner cavity of the upper support sleeve 2.
动力单元包括上动力单元(全称上涡轮发电机动力单元)和下动力单元(全称下涡轮发电机控制动力单元),两者的结构相当,工作原理基本一致,The power unit includes the upper power unit (the full name is the upper turbine generator power unit) and the lower power unit (the full name is the lower turbine generator control power unit). The structure of the two is equivalent, and the working principle is basically the same.
上动力单元结构是,包括在上电机心轴13下部外圆表面通过轴承二10、深沟球轴承二11、深沟球轴承三14共同套装有上电机外筒12,上电机外筒12上端外沿套装有上涡轮9,上涡轮9内壁、轴承二10上方与上电机心轴13之间设置有上电机密封帽8,实现对三者之间的密封。该上动力单元的安装方式是:先将轴承二10、深沟球轴承二11、深沟球轴承三14套装到上电机心轴13上,再将其装入上电机外筒12内,在上电机外筒12扣接上电机密封帽8及上涡轮9,组成上涡轮发电机动力单元,该上动力单元主要是为测控存单元供电;The structure of the upper power unit is that the outer circular surface of the lower part of the upper motor mandrel 13 is equipped with the upper motor outer cylinder 12 through the bearing two 10, the deep groove ball bearing two 11, and the deep groove ball bearing three 14, and the upper motor outer cylinder 12 is upper. The outer edge is covered with an upper turbine 9, and an upper motor sealing cap 8 is arranged between the inner wall of the upper turbine 9, the top of the bearing two 10 and the upper motor mandrel 13 to realize the sealing between the three. The installation method of the upper power unit is: firstly put the bearing two 10, the deep groove ball bearing two 11, and the deep groove ball bearing three 14 on the upper motor mandrel 13, then put it into the upper motor outer cylinder 12, The outer cylinder 12 of the upper motor is fastened to the sealing cap 8 of the upper motor and the upper turbine 9 to form a power unit of the upper turbine generator. The upper power unit mainly supplies power for the measurement, control and storage unit;
下动力单元结构是,包括在下电机心轴26上部外圆表面通过轴承四22、深沟球轴承四23、深沟球轴承五25共同套装有下电机外筒24,下电机外筒24上端外沿套装有下涡轮21,下电机外筒24内壁、轴承四22上方与下电机心轴26之间设置有下电机密封帽20,用于三者之间的密封。该下动力单元的安装方式是:将轴承四22、深沟球轴承四23、深沟球轴承五25套装到下电机心轴26上,再将其装入下电机外筒24内,在下电机外筒24上扣接下电机密封帽20及下涡轮21,组成下涡轮发电机控制动力单元,该下动力单元主要是为执行控制轴提供控制动力。The structure of the lower power unit is that the outer circular surface of the lower motor mandrel 26 is equipped with the lower motor outer cylinder 24 through the bearing four 22, the deep groove ball bearing four 23 and the deep groove ball bearing five 25, and the lower motor outer cylinder 24 upper end A lower turbine 21 is arranged along the sleeve, and a lower motor sealing cap 20 is arranged between the inner wall of the lower motor outer cylinder 24, the top of the bearing four 22 and the lower motor mandrel 26 for sealing between the three. The installation method of this lower power unit is: the bearing four 22, the deep groove ball bearing four 23, the deep groove ball bearing five 25 are set on the lower motor mandrel 26, and then it is packed into the lower motor outer cylinder 24, and the lower motor The outer cylinder 24 is buckled up to connect the lower motor sealing cap 20 and the lower turbine 21 to form a lower turbine generator control power unit. The lower power unit mainly provides control power for executing the control shaft.
测控存单元结构是,包括电子仓外筒16,电子仓外筒16上端沿与上电机心轴13下端沿之间设置有电子仓堵头15,(电子仓外筒16、电子仓堵头15与上电机心轴13三者固定连接),电子仓外筒16下端沿内壁设置有电子仓散热块19,在电子仓堵头15与电子仓散热块19之间的空腔中设置有电子仓主骨架18,在电子仓主骨架18外壁固定安装有电路板17。该测控存单元安装方式是:将电路板17、电子仓散热块19安装在电子仓主骨架18上,将电子仓堵头15、电子仓主骨架18连接后再与电子仓外筒16扣接组成测控存单元,该测控存单元的电路板17安装在空腔中,工作时完成信息的测量、存储并完成控制扭矩轴的旋转或稳定。The structure of the measurement, control and storage unit is to include an electronic warehouse outer cylinder 16, an electronic warehouse plug 15 is arranged between the upper edge of the electronic warehouse outer cylinder 16 and the lower edge of the upper motor mandrel 13, (the electronic warehouse outer cylinder 16, the electronic warehouse plug 15 It is fixedly connected with the upper motor mandrel 13), the lower end of the electronic warehouse outer cylinder 16 is provided with an electronic warehouse cooling block 19 along the inner wall, and an electronic warehouse is arranged in the cavity between the electronic warehouse plug 15 and the electronic warehouse cooling block 19. The main frame 18 is fixed with a circuit board 17 on the outer wall of the electronic warehouse main frame 18 . The installation method of the measurement, control and storage unit is: install the circuit board 17 and the electronic warehouse cooling block 19 on the electronic warehouse main framework 18, connect the electronic warehouse plug 15 and the electronic warehouse main framework 18, and then buckle with the electronic warehouse outer cylinder 16 A measurement, control and storage unit is formed. The circuit board 17 of the measurement, control and storage unit is installed in the cavity, and the measurement and storage of information are completed during operation, and the rotation or stability of the control torque shaft is completed.
下支撑悬架单元结构是,包括套装在下电机心轴26下部外圆上的下支撑顶盖27和深沟球轴承六29,下电机心轴26通过下支撑顶盖27和深沟球轴承六29与下支撑套28支撑连接,下支撑套28外表面滑槽中安装有滑块31,滑块31通过下外筒螺栓30与工具外筒1下部固定连接。该下支撑悬架单元安装方式是:下支撑顶盖27、深沟球轴承六29及滑块31与下支撑套28安装在一起,将其整体装到下电机心轴26上,将下外筒螺栓30由工具外筒1穿入与滑块31扣接组成下支撑悬架单元,下支撑套28能够相对于滑块31上下移动,主要用来支撑轴系中的下电机心轴26。The structure of the lower support suspension unit is to include a lower support top cover 27 and a deep groove ball bearing six 29 which are sleeved on the lower outer circle of the lower motor mandrel 26, and the lower motor mandrel 26 passes through the lower support top cover 27 and the deep groove ball bearing six 29 is supported and connected with the lower support sleeve 28, and a slide block 31 is installed in the chute on the outer surface of the lower support sleeve 28, and the slide block 31 is fixedly connected with the lower part of the tool outer cylinder 1 through the lower outer cylinder bolt 30. This lower support suspension unit installation method is: lower support top cover 27, deep groove ball bearing six 29 and slide block 31 are installed together with lower support sleeve 28, it is integrally installed on the lower motor mandrel 26, the lower outer The barrel bolt 30 is penetrated by the tool outer barrel 1 and fastened with the slider 31 to form a lower support suspension unit. The lower support sleeve 28 can move up and down relative to the slider 31 and is mainly used to support the lower motor spindle 26 in the shaft system.
执行单元的结构是,包括与工具外筒1下端沿扣接的执行本体33,执行本体33内腔的扭矩轴32上端与下电机心轴26同轴连接,扭矩轴32下端利用螺栓一36与柱阀35同轴固定,柱阀35外周套装有阀座34,阀座34利用埋头螺栓40固定套装在执行本体33内腔内壁中;执行本体33外壁凹槽中设置有执行巴掌38,执行巴掌38与执行本体33外壁凹槽内壁之间构成的空间中设置有执行活塞37,执行巴掌38上下两端分别顶接有巴掌压块39,上下位置的巴掌压块39与执行本体33外壁凹槽两端固定连接;柱阀35与阀座34、执行本体33、执行活塞37之间依次设置有连通的内孔通道,共同组成内腔液流分配流道。该执行单元安装方式是:扭矩轴32、阀座34、柱阀35、螺栓一36、执行活塞37、执行巴掌38、巴掌压块39、埋头螺栓40装入执行本体33内组成执行单元。该执行单元通过扭矩轴32的旋转来控制柱阀35中的对应流道打开,执行活塞3沿圆周均匀设置有三个,从而使执行活塞37在泥浆压力的作用下径向伸出,将与其接触的可伸缩执行巴掌38推顶到高边,使近钻头处产生一个降斜力,迫使井眼回到垂直轨道,完成边钻边进边纠斜的技术要求(功能指令)。The structure of the execution unit is that it includes an execution body 33 that is buckled with the lower end of the tool outer cylinder 1, the upper end of the torque shaft 32 in the inner chamber of the execution body 33 is coaxially connected with the lower motor spindle 26, and the lower end of the torque shaft 32 is connected with the lower end of the torque shaft 32 by a bolt 36. The column valve 35 is coaxially fixed, the outer periphery of the column valve 35 is fitted with a valve seat 34, and the valve seat 34 is fixed and set in the inner wall of the inner cavity of the actuator body 33 by means of countersunk bolts 40; The space formed between 38 and the inner wall of the outer wall groove of the executive body 33 is provided with an executive piston 37, and the upper and lower ends of the executive palm 38 are connected with palm pressing blocks 39 respectively. The two ends are fixedly connected; the column valve 35, the valve seat 34, the actuator body 33, and the actuator piston 37 are sequentially provided with a connected inner hole channel, which together form an inner cavity liquid flow distribution channel. The execution unit installation method is: torque shaft 32, valve seat 34, column valve 35, bolt one 36, execution piston 37, execution palm 38, palm pressing block 39, and countersunk bolt 40 are loaded into the execution body 33 to form the execution unit. The execution unit controls the opening of the corresponding flow channel in the column valve 35 through the rotation of the torque shaft 32, and three execution pistons 3 are evenly arranged along the circumference, so that the execution piston 37 protrudes radially under the action of the mud pressure and will contact with it The retractable palm 38 is pushed to the high side, so that a downward force is generated near the drill bit, forcing the wellbore to return to the vertical track, and the technical requirements (functional instructions) for correcting the deviation while drilling are completed.
本发明装置的工作原理是,整个工具在下井前,将编好的控制程序输入测控存单元中的电路板7中,在转盘带动工具旋转工作时,上、下支撑悬架单元起到支撑上、下电机心轴(13和26)轴向固定的作用,相当于间接支撑了上、下动力单元及测控存单元沿轴向位置固定,泥浆冲刷上涡轮9时上动力单元绕上电机心轴13旋转发电为测控存单元供电,泥浆冲刷下涡轮21时测控存单元内部程序通过控制下动力单元的转数间接控制其出力程度,下动力单元为扭矩轴提供控制动力,通过下动力单元直接控制扭矩轴32的旋转和稳定,从而实现对流道的开关功能,使执行单元的三个执行活塞37在工具旋转到高边(上井壁位置)时在泥浆压力的作用下伸出,将与其相连的可伸缩执行巴掌38推顶到高边(上井壁),从而迫使钻头有力地切削低边(下井壁),完成边钻边进纠斜的功能指令。The working principle of the device of the present invention is that before the whole tool goes down the well, the edited control program is input into the circuit board 7 in the measurement, control and storage unit, and when the turntable drives the tool to rotate, the upper and lower support suspension units play a supporting role. 1. The effect of the axial fixation of the lower motor mandrel (13 and 26) is equivalent to indirectly supporting the upper and lower power units and the measurement, control and storage unit to fix the axial position. When the mud washes the upper turbine 9, the upper power unit winds the upper motor mandrel 13. Rotating power supply supplies power to the measurement, control and storage unit. When the mud washes down the turbine 21, the internal program of the measurement, control and storage unit indirectly controls the output level by controlling the rotation speed of the lower power unit. The lower power unit provides control power for the torque shaft and is directly controlled by the lower power unit. The rotation and stabilization of the torque shaft 32 realizes the switching function of the flow channel, so that the three execution pistons 37 of the execution unit will protrude under the action of mud pressure when the tool rotates to the high side (the position of the upper well wall), and will be connected to it. The telescopic execution palm 38 is pushed to the high side (upper shaft wall), thereby forcing the drill bit to cut the lower side (lower shaft wall) vigorously, and completes the functional command of drilling while advancing and correcting the deviation.
本发明的工具是针对油井垂直钻井工艺需要而设计,通过系统的自主式制导技术,保证在不降低正常钻压的情况下,完成近钻头处井身轨迹的井斜、方位、工具面角的信息测量、井身轨迹自主防斜与纠斜的钻井系统。The tool of the present invention is designed for the needs of the vertical drilling technology of oil wells. Through the autonomous guidance technology of the system, it is guaranteed that the well deviation, azimuth, and tool face angle of the wellbore trajectory near the drill bit can be completed without reducing the normal drilling pressure. Drilling system for information measurement, well trajectory autonomous deflection prevention and correction.
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| CN106320999B (en) * | 2016-08-18 | 2018-12-07 | 宝鸡石油机械有限责任公司 | The hermetically sealed suspension of automatic vertical drilling tool supports |
| CN107489377B (en) * | 2017-09-07 | 2019-01-22 | 宝鸡石油机械有限责任公司 | An electronic warehouse of an automatic vertical drilling tool |
| CN108119066B (en) * | 2017-11-28 | 2023-12-12 | 中石化石油工程技术服务有限公司 | Bottom hole tool face anchor and method |
| CN110965940B (en) * | 2019-12-24 | 2021-01-26 | 四川宝石机械石油钻头有限责任公司 | An automatic vertical drilling device |
| CN112360349B (en) * | 2020-12-10 | 2022-01-04 | 西南石油大学 | Mechanical automatic vertical drilling tool |
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