CN104445019A - Method for correcting, pushing, rinsing, progressively forwarding, conveying, filling, cover transporting and cover screwing of filling bottles - Google Patents

Method for correcting, pushing, rinsing, progressively forwarding, conveying, filling, cover transporting and cover screwing of filling bottles Download PDF

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Publication number
CN104445019A
CN104445019A CN201410687684.7A CN201410687684A CN104445019A CN 104445019 A CN104445019 A CN 104445019A CN 201410687684 A CN201410687684 A CN 201410687684A CN 104445019 A CN104445019 A CN 104445019A
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CN
China
Prior art keywords
filling
bottle
filling bottle
syringe pump
motor
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Granted
Application number
CN201410687684.7A
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Chinese (zh)
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CN104445019B (en
Inventor
朱力行
姜伶俐
姜杰
赵培刚
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Guangdong Gaohang Intellectual Property Operation Co ltd
NANTONG SNT PACKING MACHINERY CO Ltd
Original Assignee
Zhenjiang Dingzhi Microelectronic Technology Co Ltd
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Priority to CN201410687684.7A priority Critical patent/CN104445019B/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0006—Conveying; Synchronising
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0073—Sterilising, aseptic filling and closing

Abstract

The invention discloses a method for correcting, pushing, rinsing, progressively forwarding, conveying, filling, cover transporting and cover screwing of filling bottles. The method is based on a system for correcting, pushing, rinsing, progressively forwarding, conveying, filling, cover transporting and cover screwing of the filling bottles. The system comprises a correcting device and a pushing device, and further comprises a carrying device, a rinsing device, a progressively forwarding device, a conveying device, a filling device, a cover transporting device and a cover screwing device, wherein the correcting device is a cavity body with an open end and a material channel which spirally ascends is formed in the inner side wall of the cavity body; the pushing device comprises a pushing air cylinder and a pushing platform. According to the method, the problem in directional transportation of the filling bottles can be solved, and the problems in automated rinsing, progressively forwarding, conveying, filling, cover transporting and cover screwing of the filling bottles also can be solved.

Description

A kind of filling bottle is corrected to push to rinse and is washed the filling fortune lid capping method of conveying that goes forward one by one
Technical field
The present invention relates to a kind of filling bottle to correct to push to rinse and washing the filling fortune lid capping method of conveying that goes forward one by one, belong to pharmaceutical chemicals filling bottle and rinse and wash technical field.
Background technology
Automatic assembly technique has become the important component part in modern manufacturing industry, last link generally in process of producing product, and the process of assembling automatically and result, directly have influence on the performance of product, output and cost.But in automatically assembling, most problem results from material supply process.Therefore, the orientation of object and feeding question ensure assembly quality, the key of enhancing productivity.
In existing automatic assembly technique, material loading link adopts oscillatory type feeder mostly, and its feature is:
1) oscillatory type feeder is in resonance range or the work of subresonance district, can obtain higher drive efficiency;
2) when exciting frequency one timing, the increase of amplitude will cause increasing of feeding speed; When frequency changes, if change the size of amplitude, then feeding speed and frequency are inversely proportional to and change;
3) the less then feeding speed in the inclination angle of feeding orbit is higher, and because plug in bottom charging tray has higher feeding speed, therefore the interior plug on track is often subject to pushing of base element and transports forward.
In chemical medicine field, require relatively high to the quality testing of filling liquid, in daily production practice, often to filling bottle filling finish after or just carry out sampling after packaging and check and examine; May in 2012, the 103rd the AOCS meeting of No. 9-12 disclosed a kind of oscillatory type feeder being bioassay standard with filling bottle quality, but this kind of feeder does not solve how automatic rinsing goes forward one by one and directed conveying the problem of filling and fortune lid, spiral cover.
Summary of the invention
The object of this part is some aspects of general introduction embodiments of the invention and briefly introduces some preferred embodiments.May do in the specification digest and denomination of invention of this part and the application a little simplify or omit with avoid making this part, specification digest and denomination of invention object fuzzy, and this simplification or omit and can not be used for limiting the scope of the invention.
Correct to push to rinse in view of above-mentioned and/or existing filling bottle and wash Problems existing in the filling fortune lid capping method of conveying that goes forward one by one, propose the present invention.
Therefore, the object of this invention is to provide a kind of filling bottle to correct to push to rinse and washing the filling fortune lid capping method of conveying that goes forward one by one, it can solve and carries out the problem of directed transport to filling bottle and how to carry out automation and rinse to wash and go forward one by one and directed conveying the problem of filling and fortune lid, spiral cover.
For solving the problems of the technologies described above, the invention provides following technical scheme: a kind of filling bottle is corrected to push to rinse and washed the filling fortune lid capping method of conveying that goes forward one by one, it comprises, the step that transfers out of spiral successively forward at the bottom of the attitude bottle utilizing the arc track of correcting device and bottle falling mouth to lie low to filling bottle; Pushing device is utilized the filling bottle that correcting device exports to be pushed one by one to the step in the crowded spacing space of Portable carrying device; Utilize the straight reciprocating motion of the rotary motion of Portable carrying device and equipment for rinsing to rinse filling bottle to wash, clean and step that draining is dried; The device that goes forward one by one is utilized filling bottle to be released one by one to the step of Portable carrying device; Utilize feedway to the step of the filling bottle orientation conveying that the device that goes forward one by one is released; Utilize filling apparatus to the step of the filling bottle filling liquid that feedway is carried; Fortune lid arrangement is utilized filling bottle bottle cap to be placed to step on the filling bottle bottleneck carried on a conveyor; Utilize cap rotating device to the step of filling bottle bottle cap screwing on filling bottle bottleneck; Wherein,
Described correcting device, for the cavity of opening is established in one end, its inside cavities wall is provided with the material road risen in the shape of a spiral, described cavity bottom is the accommodating chamber comprising certain space, described accommodating chamber inside is provided with actuator, described actuator comprises main electromagnet and main vibration spring, described main vibration spring tilts to connect bottom and the top of described accommodating chamber, described actuator can make described correcting device produce whirling vibration power, described material road end is connected with track, described material road is provided with arc track and bottle falling mouth, described arc track divides into first half section and second half section with filling bottle sense of motion, this arc is circular arc, described bottle falling mouth is arranged at the second half section of described arc track, its width is greater than the width of described filling bottle, its length is the half of described filling bottle length, wherein, filling bottle is without high frequency micro breadth oscillation, when agravic deviation effects, the size l wide by arc track shared in arc track process is expressed as:
l＝[(b 1-b 2)/2]·(cosα-cosβ)+G(sinα-sinβ)+L·sinβ+2R·sin[(α-β)/2]·sin[(α+β)/2]；
In formula, b 1for filling bottle bottleneck width; b 2for filling bottle bottle bottom width degree; L is filling bottle length; G is the distance of filling bottle center of gravity to filling bottle bottleneck; R is filling bottle running orbit radius of curvature; α is the initial steer angle of filling bottle when entering arc track; β be filling bottle move out arc track time final deflection angle;
And filling bottle is subject to the impact of this high frequency micro breadth oscillation and self gravitation, can produce side-play amount, its side-play amount Δ l is expressed as:
Δl＝(μθR·sin U)/v；
In formula, when μ is characteristic frequency high frequency micro breadth oscillation, filling bottle is by the average velociity of this arc track; U is the material road leaning angle risen in the shape of a spiral; Setting θ=alpha-beta, its unit takes rad; R is filling bottle running orbit radius of curvature; When v is with characteristic frequency same frequency high frequency micro breadth oscillation, filling bottle is by the average velociity of the straight-line distance identical with the length of arc track;
By principle of superposition, when correcting device 100 carries out high frequency micro breadth oscillation, the wide setting W of arc track is expressed as: W=l+ Δ l;
Described pushing device, comprise and push cylinder and push platform, described push cylinder be arranged at described in push platform side, be connected with pushing block, the described leg pushed on platform is formed pushes spacing space, its side relative with described pushing block is that filling bottle pushes outlet, and its side adjacent with described pushing block is connected with described track;
Described Portable carrying device, comprise the double track carrying parts and be connected with the described horizontal supporting portion carrying support being arranged at the turn motor carried on support, being connected with described turn motor by gangbar, the described parts that carry are formed by hollow out wall and carry space, its near and be all provided with elastic spacing block away from the two ends that described filling bottle pushes outlet, and described turn motor can carry described in turn parts to described in carry parts a side with described to push platform equal, make described pushing block filling bottle is pushed described in carry in parts; And,
Described equipment for rinsing, comprise box assembly and slide assemblies, box assembly is arranged at below described Portable carrying device, it comprises rinses tank-washer, cleaning case and draining drying baker, described slide assemblies comprises the tooth bar being arranged at described box assembly lower end, the gear matched with described tooth bar, the sliding motor that carry support one end described in being arranged at, described gear can be driven to carry out rotating and be arranged at described box assembly lower end, withhold described double track and the slide block be flexibly connected with described double track;
The described device that goes forward one by one, comprise respectively with described go forward one by one motor and the sliding rod frame that carry support and be connected, described sliding rod frame comprises polished rod, screw mandrel that vertical direction arranges and is positioned at the slide bar limiting stopper of polished rod, screw mandrel end, described polished rod is fixedly linked through go forward one by one slide block and the described support that carries, described screw mandrel is connected with the described motor that goes forward one by one through the slide block that goes forward one by one, can rotate under the driving of the described motor that goes forward one by one, the inside, hole that the slide block that goes forward one by one described in described screw mandrel passes is formed is provided with the negative thread matched with screw mandrel thread surface;
Described feedway, comprise conveying motor, drive wheel, belt conveyor and be arranged at the belt conveyor baffle plate of belt conveyor both sides, the transmission plane of described belt conveyor with time vertical described in carry parts filling bottle push that to export bottom surface equal, and near described in go forward one by one slide block side belt conveyor baffle plate on be provided with filling bottle inlet port, the described filling bottle carried in parts to push on described belt conveyor thus carries out orientation conveying by the described slide block that goes forward one by one, and the half that the height of described belt conveyor baffle plate is greater than filling bottle height is less than 2/3rds of filling bottle height;
Described filling apparatus, be arranged at the top of described feedway, comprise driving and fillingly take turns thus drive filling belt conveyor reciprocating filling drive motor in the horizontal direction, with be 2 points with filling wheel the keep at a certain distance away, the filling frame that the intermediate point of described filling belt conveyor time static is connected, movable button is stuck in the chute on projection and supports the filling bracing frame of filling apparatus, described filling frame top is provided with the filling platform can placing liquid container to be filled, its lower end is provided with a plurality of syringe pump, described chute and described filling frame are fixedly connected, described filling drive motor is all connected with filling bracing frame with projection,
Described fortune lid arrangement, for the cavity of opening is established in one end, its inside cavities wall is provided with the fortune cover material material road risen in the shape of a spiral, described cavity bottom is the accommodating chamber comprising certain space, described accommodating chamber inside is provided with fortune lid actuator, described fortune lid actuator comprises fortune lid electromagnet and Yun Gai shakes spring, described fortune covers bottom and the top that the spring that shakes tilts to connect described accommodating chamber, described fortune lid actuator can make described fortune lid arrangement produce whirling vibration power, described fortune cover material material road end is connected with upper cover arm, described upper cover arm one end is connected with the rotating shaft of upper cover drive motor, the other end is provided with locking closure sleeve, locking closure sleeve is the cylindrical cavity of opening, its internal diameter is greater than the external diameter of filling bottle bottle cap, locking closure sleeve side is provided with locking closure hole, locking closure cylinder is set to along described upper cover arm lengths direction, and locking closure cylinder mouth is flexibly connected with locking closure hole, when locking closure cylinder mouth exports ultimate range, the upperlimit that its end and locking closure sleeve diameter are formed is less than or equal to the external diameter of filling bottle bottle cap, and upper cover arm can make the opening surface of locking closure sleeve downward around the rotation of upper cover drive motor rotating shaft,
Cover material material road is provided with lid track to fortune, described fall lid track comprise falling cap and connecting portion, described connecting portion is connected with the inside cavities wall of fortune lid arrangement, and connecting portion to the distance of inside cavities wall is 0.80 ~ 0.91 times of filling bottle bottle cap radius, described fall cap be semicircular structure, and fall 0.80 ~ 0.91 times that cap radius is filling bottle bottle cap radius, and adjacent one another are two are fallen 1.05 ~ 1.10 times that minimum interval between cap is filling bottle bottle cap tegmental wall border width; And,
Described cap rotating device, comprise spiral cover assembly and pressure bottle assembly, wherein, spiral cover assembly comprises spiral cover cylinder, spiral cover motor fixed cover, spiral cover motor and Cao rotating head, pressure bottle assembly comprises spiral cover pressure bottle motor and spiral cover pressure bottle cam, spiral cover assembly is arranged at the top of described feedway, the upper end of spiral cover motor is fixedly connected with the mouth bottom of spiral cover cylinder by spiral cover motor fixed cover, Cao rotating head is the cylindrical cavity that Open Side Down and its inside is provided with cyclic spring leg can extrude filling bottle bottle cap, spiral cover pressure bottle cam is fixed in the rotating shaft of spiral cover pressure bottle motor, spiral cover pressure bottle cam is arranged at the feedway side below Cao rotating head, spiral cover pressure bottle cam vertical direction is arranged, and it is vertical with the throughput direction of feedway, the belt conveyor baffle plate of feedway is provided with opening in spiral cover pressure bottle cam position, filling bottle is delivered to spiral cover pressure bottle cam place by feedway, spiral cover pressure bottle motor drives spiral cover pressure bottle cam to rotate and holds out against filling bottle, spiral cover cylinder presses down, Cao rotating head entangles the bottle cap of filling bottle bottle mouth position, spiral cover motor drives Cao rotating head to rotate, by filling bottle bottle cap screwing, complete spiral cover operation.
Correct to push as filling bottle of the present invention and rinse that washing goes forward one by one carries a kind of preferred version of filling fortune lid capping method, wherein: described in rinse tank-washer side on be provided with and rinse tank-washer inlet, rinse tank-washer liquid outlet, rinse tank-washer paddle wheel and ultrasonic generator, rinse wash liq by described rinse tank-washer inlet enter described in rinse tank-washer, described rinse to rinse the described filling bottle carried in parts under the booster action of tank-washer paddle wheel and ultrasonic generator wash, then by rinsing tank-washer liquid outlet, described wash liq of rinsing is extracted out.
Correct to push as filling bottle of the present invention and rinse that washing goes forward one by one carries a kind of preferred version of filling fortune lid capping method, wherein: the side of described cleaning case is provided with cleaning case inlet, cleaning case liquid outlet and cleaning case paddle wheel, pure water enters described cleaning case by described cleaning case inlet, under the booster action of described cleaning case paddle wheel, the described filling bottle carried in parts is cleaned, then by cleaning case liquid outlet, described pure water is extracted out.
Correct to push as filling bottle of the present invention and rinse that washing goes forward one by one carries a kind of preferred version of filling fortune lid capping method, wherein: described draining drying baker side is provided with liquid outlet and dryer, liquid filling bottle after washing through rinsing, cleaning adhered under the sound of rain pattering is discharged by described liquid outlet, and is dried by described filling bottle by dryer.
Correct to push as filling bottle of the present invention and rinse that washing goes forward one by one carries a kind of preferred version of filling fortune lid capping method, wherein: described double track both sides are provided with groove, be provided with roller inside described slide block, described roller is arranged in described groove, can move in groove.
Correct to push as filling bottle of the present invention and rinse that washing goes forward one by one carries a kind of preferred version of filling fortune lid capping method, wherein: described syringe pump comprises syringe pump housing, syringe pump motor and syringe pump cylinder body, syringe pump motor and syringe pump cylinder body are arranged at syringe pump enclosure interior, and syringe pump motor and syringe pump housing are fixedly linked, syringe pump motor one end is provided with motor gear, it matches with the syringe pump tooth bar of syringe pump cylinder body both sides, syringe pump piston is provided with in syringe pump cylinder body, syringe pump drain pipe penetrates syringe pump piston, the outer wall connection of described syringe pump drain pipe and syringe pump housing is provided with syringe pump fluid check valve, the upper end of syringe pump cylinder body is connected with syringe pump feed tube, the outer wall connection of syringe pump feed tube and syringe pump housing is provided with syringe pump feed liquor check valve.
Beneficial effect of the present invention:
(1) the present invention can solve the problem of filling bottle being carried out to directed transport;
(2) the present invention can solve to rinse to wash to filling bottle automation and go forward one by one and directed conveying and filling fortune is covered, the problem of spiral cover.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.Wherein:
Fig. 1 corrects to push for a kind of filling bottle described in one embodiment of the invention and rinses that washing goes forward one by one carries the agent structure schematic diagram of filling fortune lid capping method;
Fig. 2 is the accommodating chamber inner structure schematic diagram of correcting device described in an embodiment shown in Fig. 1 of the present invention;
The main body that Fig. 3 is correcting device described in an embodiment shown in Fig. 1 of the present invention and partial enlargement structural representation;
Fig. 4 is structural representation when filling bottle in an embodiment shown in Fig. 1 of the present invention enters the arc track of described correcting device;
Fig. 5 is structural representation during the bottle falling mouth of filling bottle in an embodiment shown in Fig. 1 of the present invention by described correcting device, can pass through described bottle falling mouth smoothly in figure, at the bottom of filling bottle bottle forward;
Fig. 6 is structural representation during the bottle falling mouth of filling bottle in an embodiment shown in Fig. 1 of the present invention by described correcting device, and in figure, filling bottle bottleneck forward, can drop from described bottle falling mouth;
Fig. 7 is the structural representation of pushing device and Portable carrying device described in an embodiment shown in Fig. 1 of the present invention;
Fig. 8 is the agent structure schematic diagram of equipment for rinsing described in an embodiment shown in Fig. 1 of the present invention;
Fig. 9 is the bottom construction schematic diagram of equipment for rinsing described in Fig. 8 of the present invention;
Figure 10 is correcting device of the present invention when not carrying out high frequency micro breadth oscillation (namely static), when filling bottle is alpha-beta by described arc track deflection angle, and width indication figure shared by filling bottle;
Figure 11 is the structural representation of the device that goes forward one by one described in an embodiment shown in Fig. 1 of the present invention;
Figure 12 is the structural representation of feedway described in an embodiment shown in Fig. 1 of the present invention;
Figure 13 is the structural representation of feedway described in another embodiment of the present invention;
Figure 14 is the agent structure schematic diagram of filling apparatus described in an embodiment shown in Fig. 1 of the present invention;
Figure 15 for the present invention embodiment illustrated in fig. 14 described in filling apparatus remove on filling frame part baffle plate after structural representation;
Figure 16 is syringe pump sectional structure schematic diagram described in an embodiment shown in Figure 14 of the present invention;
Figure 17 is for transporting lid arrangement agent structure and partial enlargement structural representation described in an embodiment shown in Fig. 1 of the present invention, and the fortune be not connected with described upper cover arm in figure mounts cover and is set to emergency facility;
Figure 18 is for falling the local structure schematic diagram of lid track described in an embodiment shown in Fig. 1 of the present invention;
Figure 19 is cap rotating device agent structure schematic diagram described in an embodiment shown in Fig. 1 of the present invention;
Figure 20 is that in one embodiment of the invention, filling bottle is corrected to push and rinsed that washing goes forward one by one carries the steps flow chart schematic diagram of filling fortune lid capping method.
Detailed description of the invention
For enabling above-mentioned purpose of the present invention, feature and advantage become apparent more, are described in detail the specific embodiment of the present invention below in conjunction with Figure of description.
Set forth a lot of detail in the following description so that fully understand the present invention, but the present invention can also adopt other to be different from alternate manner described here to implement, those skilled in the art can when without prejudice to doing similar popularization when intension of the present invention, therefore the present invention is by the restriction of following public specific embodiment.
Secondly, alleged herein " embodiment " or " embodiment " refers to special characteristic, structure or the characteristic that can be contained at least one implementation of the present invention.Different local in this manual " in one embodiment " occurred not all refers to same embodiment, neither be independent or optionally mutually exclusive with other embodiments embodiment.
As shown in figure 20, it illustrates the correction of a kind of filling bottle and push the steps flow chart schematic diagram rinsed and wash in an embodiment of carrying filling fortune lid capping method of going forward one by one.Wherein, described filling bottle is corrected to push to rinse and being washed the filling fortune lid capping method of conveying that goes forward one by one and comprise:
Step one S1: utilize the arc track of correcting device to lie low to filling bottle the conveying of spiral one by one of attitude, bottleneck filling bottle forward drops falling bottle mouth position, continuation forward at the bottom of bottle transfers out successively;
Step 2 S2: utilize pushing device to push the crowded spacing space of Portable carrying device one by one to the filling bottle that correcting device exports;
Step 3 S3: utilize the straight reciprocating motion of the rotary motion of Portable carrying device and equipment for rinsing to coordinate to rinse successively filling bottle and wash, to clean and draining is dried;
Step 3 S4: utilize the device that goes forward one by one to push out from the crowded spacing space tail end of Portable carrying device one by one filling bottle;
Step 3 S5: utilize the filling bottle orientation conveying that feedway is released the device that goes forward one by one;
Step 3 S6: utilize filling apparatus to the filling bottle filling liquid that feedway is carried;
Step 3 S7: utilize fortune lid arrangement to place on the filling bottle bottleneck carried on a conveyor to filling bottle bottle cap;
Step 3 S8: utilize cap rotating device to filling bottle bottle cap screwing on filling bottle bottleneck.
The method is utilize filling bottle to correct to push to rinse that washing goes forward one by one and carry the filling bottle of filling fortune lid spiral cover system to correct to push to rinse that washing goes forward one by one carries filling fortune lid capping method in fact, as shown in Figure 1, it illustrates the correction of a kind of filling bottle and push the agent structure schematic diagram rinsed and wash in an embodiment of carrying filling fortune lid spiral cover system of going forward one by one.Wherein, described filling bottle is corrected to push to rinse and being washed the filling fortune lid spiral cover system of conveying of going forward one by one and comprise: correcting device 100, pushing device 200, Portable carrying device 300, equipment for rinsing 400, the device 500 that goes forward one by one, feedway 600, filling apparatus 700, fortune lid arrangement 800 and cap rotating device 900, in this embodiment, filling bottle is corrected to push to rinse and being washed the filling fortune lid spiral cover system of conveying of going forward one by one and certainly further comprises control circuit, rinses that washing goes forward one by one carries the operation of filling fortune lid spiral cover system to control in order to correct whole filling bottle to push.
See Fig. 2, in this embodiment, correcting device 100 is the cavity of one end open, and its inside cavities wall is provided with the material road 101 risen in the shape of a spiral; Cavity bottom is the accommodating chamber comprising certain space, the interior volume that accommodating chamber is formed is provided with actuator (not shown), actuator can make described correcting device 100 produce whirling vibration power, so creates a torsion oscillations on the vertical axis and a vertical linearity vibration simultaneously.In this embodiment, described actuator comprises main electromagnet 102 and main vibration spring 103, in one embodiment, main vibration spring 103 can be laminated spring, main vibration spring 103 tilts to connect bottom and the top of described accommodating chamber, when switching on power, main electromagnet 103 produces suction thereupon, under the effect of electromagnetic attraction, correcting device 100 departs from equipoise and moves, then synchronous torsion is done around central axis, main vibration spring 103 produces elastic deformation simultaneously, when electromagnetic attraction diminishes, correcting device 100 starts change sense of motion sharply, and surmount initial equipoise and reach a certain upper limit, this is because main vibration spring 103 has had enough elastic deformation energies, so repeatedly carry out up and down, just define high frequency micro breadth oscillation.Correcting device 100 produce the result of high frequency micro breadth oscillation, make each point of material road 101 itself except central axis be closely connected with correcting device 100 all carry out high frequency micro breadth oscillation along respective a bit of spatially spiral line tracking.In the process that filling bottle is transferred along material road 101, unification mechanism on material road 101 makes part form unified attitude, because descending speed is very fast, so filling bottle can float in the air, under gravity, fall into bottom material road 101 and again carried along on material road 101 screw, carry out self-orientation arrangement motion.
And in the present embodiment, will enter because filling bottle is follow-up in Portable carrying device 300 and clean, so need proal filling bottle bottom screening filling bottle.As shown in Fig. 3 ~ Fig. 6, a certain section or a few sections in material road 101 arranges arc track 104 and bottle falling mouth 105, arc track 104 divides into first half section and second half section with filling bottle sense of motion, this arc is circular arc, bottle falling mouth 105 is arranged at the second half section of arc track 104, its width is greater than the width of filling bottle, and its length is the half of described filling bottle length.So, when bottom filling bottle, proal filling bottle enters this arc track 104, first half section is intersected (see Fig. 4), so can't be blocked by bottle falling mouth 105 or drop down because filling bottle can be formed with bottle falling mouth 105; And enter arc track 104 second half section will by time (see Fig. 5), because filling bottle self center of gravity is closer to the bottle bottom part of filling bottle and the customised design of arc track 104 and bottle falling mouth 105, so proal filling bottle can not drop down from bottle falling mouth 105 bottom filling bottle; And when the proal filling bottle of filling bottle bottleneck enters the second half section of this arc track 104 (see Fig. 6), because filling bottle self center of gravity is closer to the bottle bottom part of filling bottle, so the proal filling bottle of filling bottle bottleneck drops down from bottle falling mouth 105 due to the unbalance meeting of center of gravity, thus realize the screening to filling bottle proal bottom filling bottle.
As shown in Figure 10, in this embodiment, arc track 104 for radius be the circular arc of R, so, filling bottle, when affecting without high frequency micro breadth oscillation, agravic deviation (" agravic deviation " refers to the impact of gravity deflection when filling bottle does not rise by the filling bottle caused because material road is spiral uprising shape) herein, is calculated respectively by with following formula by the large I of arc track 104 wide (l) shared in arc track 104 process:
l＝d 1d 3-d 1d 2+d 3d 4+d 4d 5+d 5d 6(1)
d 1d 3＝Gsinα (2)
d 1d 2＝(b 1/2)·cosα (3)
d 3d 4＝2Rsin[(α-β)/2]·sin[(α+β)/2] (4)
d 4d 5＝(L-G)sinβ (5)
d 5d 6＝(b 2/2)·cosβ (6)
Formula (2) ~ formula (6) is substituted into formula (1) obtain:
l＝[(b 1-b 2)/2]·(cosα-cosβ)+G(sinα-sinβ)+L·sinβ+2R·sin[(α-β)/2]·sin[(α+β)/2]；
In formula, b 1for filling bottle bottleneck width; b 2for filling bottle bottle bottom width degree; L is filling bottle length; G is the distance of filling bottle center of gravity to filling bottle bottleneck, measures filling bottle center-of-gravity position according to filling bottle bottle production standard between 3/5L ~ 4/5L by suspension method theory, and this numerical value of filling bottle criticized according to difference can Accurate Determining, G in Figure 10 1, G 2be only the focus point that difference different time is in diverse location, the not different center of gravity of same filling bottle self; R is filling bottle running orbit radius of curvature; α is the initial steer angle of filling bottle when entering arc track; β be filling bottle move out arc track time final deflection angle.
But in practice, due to correcting device 100 run time, filling bottle is in high frequency micro breadth oscillation all the time, and filling bottle is by the impact of this high frequency micro breadth oscillation and self gravitation, can produce side-play amount (Δ l), its side-play amount (Δ l) calculates with following formula:
Δl＝(μθR·sin U)/v；
In formula, when μ is characteristic frequency high frequency micro breadth oscillation, filling bottle is by the average velociity of this arc track; U is the material road leaning angle risen in the shape of a spiral; Setting θ=alpha-beta, its unit takes rad; R is filling bottle running orbit radius of curvature; When v is with characteristic frequency same frequency high frequency micro breadth oscillation, filling bottle is by the average velociity of the straight-line distance identical with the length of arc track.
By principle of superposition, when correcting device 100 carries out high frequency micro breadth oscillation, wide (W) of arc track is set as:
W＝l+Δl；
The experiment proved that, filling bottle, when the arc track 104 of width, is 100% to pass through, when can't not occur narrow filling bottle get clogged, wide time filling bottle out of reach screening problem, mostly from the problem that bottle falling mouth 105 falls down.
As shown in Figure 7, in this embodiment, composition graphs 1, described pushing device 200, includes and pushes cylinder 201 and push platform 203, pushes cylinder 201 and is arranged at and pushes platform 203 side, be connected with pushing block 202, the leg pushed on platform 203 defines pushes spacing space, and its side relative with pushing block 202 is that filling bottle pushes outlet, and its side adjacent with pushing block 202 is connected with track.Proal filling bottle bottom the filling bottle screened by correcting device 100, behind material road 101 and track, entering to push, platform 203 pushes in spacing space, now, pushes cylinder 201 and promotes pushing block 202 thus filling bottle is entered to carry in parts 302.
And Portable carrying device 300, include the double track 305 carrying parts 302 and be connected with the horizontal supporting portion carrying support 304 being arranged at the turn motor 301 carried on support 304, being connected with turn motor 301 by gangbar, carry parts 302 and formed by hollow out wall and carry space.Certainly, preferably, the bottom carrying parts 302 only needs the blend stop that can stop filling bottle, can wash filling bottle and provide enough rinsing to wash space for follow-up rinsing.Its near and be all provided with elastic spacing block 303 away from the two ends that filling bottle pushes outlet, and turn motor 301 turn can carry parts 302 to the side carrying parts 302 with to push platform equal, makes pushing block 202 be pushed by filling bottle and carries in parts 302.
As shown in Figure 8, equipment for rinsing 400 in the present embodiment comprises box assembly 401 and slide assemblies 402 (see Fig. 9), box assembly 401 is arranged at below Portable carrying device 300, and it comprises rinses tank-washer 403, cleaning case 404 and draining drying baker 405 and is all uncovered casing.The side of rinsing tank-washer 403 is in another embodiment provided with and rinses tank-washer inlet, rinse tank-washer liquid outlet, rinse tank-washer paddle wheel and ultrasonic generator, in the reason of this setting paddle wheel and ultrasonic generator be: the stirring of paddle wheel makes to rinse wash liq in casing and produces the minute bubble of multiple diameter at 0.2mm ~ 0.7mm, and add the intersection relativity of ultrasonic generator, the bubble of 0.2mm ~ 0.7mm in solution is made " to smash ", thus produce the micro-bubble that a plurality of diameter is 100 μm ~ 500 μm, when ul-trasonic irradiation is in liquid, in liquid, breaking of each bubble instantaneously can the great shock wave of produce power, be equivalent to produce instantaneously a few Baidu high temperature and up to thousands of barometric pressures, this phenomenon is referred to as " cavitation ", be referred to as in the process of " cavitation " effect this, bubble closes the instantaneous pressure that can be formed more than 1000 air pressure, continuously produce instantaneous pressure to resemble a succession of little " blast " constantly to impact filling bottle surperficial, make the dirt rapid deterioration in the surface of filling bottle and gap thereof, thus reach the object of filling bottle being carried out to cleaning.
Rinse wash liq to enter rinse tank-washer by rinsing tank-washer inlet, under the booster action rinsing tank-washer paddle wheel and ultrasonic generator, the filling bottle carried in parts 302 is rinsed and wash, then will rinse wash liq extract out by rinsing tank-washer liquid outlet.The side of cleaning case 404 is provided with cleaning case inlet, cleaning case liquid outlet and cleaning case paddle wheel, pure water enters cleaning case 404 by cleaning case inlet, under the booster action of cleaning case paddle wheel, the filling bottle carried in parts 302 is cleaned, then by cleaning case liquid outlet, pure water is extracted out.Draining drying baker 405 side is provided with liquid outlet and dryer, and liquid filling bottle after washing through rinsing, cleaning adhered under the sound of rain pattering is discharged by liquid outlet, and is dried by filling bottle by dryer.
Slide assemblies 402 comprises the tooth bar 406 being arranged at box assembly 401 lower end, the gear 409 matched with tooth bar 406, is arranged at and carries support 304 one end, can carry out the sliding motor 408 that rotates and be arranged at box assembly 401 lower end, withhold double track 305 and the slide block 409 be flexibly connected with double track 305 by driven gear 409.In one embodiment, double track 305 both sides are provided with groove (not shown), are provided with roller inside slide block 409, and roller is arranged in groove, can move in groove.
See Fig. 1 and Figure 11, this system also includes the device 500 that goes forward one by one.The device 500 that goes forward one by one comprise respectively with go forward one by one motor 501 and the sliding rod frame 502 that carry support 304 and be connected, sliding rod frame 502 comprises polished rod 503, screw mandrel 504 that vertical direction arranges and is positioned at the slide bar limiting stopper 505 of polished rod 503, screw mandrel 504 end, polished rod 503 through go forward one by one slide block 506 with carry support 304 and be fixedly linked, screw mandrel 504 is connected with the motor 501 that goes forward one by one through the slide block 506 that goes forward one by one, can rotate under the driving of the motor 501 that goes forward one by one, the inside, hole that screw mandrel 504 is formed through the slide block 506 that goes forward one by one is provided with the negative thread matched with screw mandrel 504 thread surface.Go forward one by one motor 501 turn screw mandrel 504, thus the slide block 506 that makes to go forward one by one carries out directed movement under the effect of the screw thread cooperatively interacted, and now surface serves well orientation and position-limiting action without the polished rod 503 of the motion opposing lines such as screw thread; When needs go forward one by one slide block 506 be back to initial position time, motor 501 oppositely turn of only need going forward one by one.In another embodiment, the upper-lower position of polished rod 503 and screw mandrel 504 can be exchanged, and does not affect the spacing effect of going forward one by one of its turn.
As shown in figure 12, going forward one by one, device 500 side is also provided with feedway 600, it comprises conveying motor 601, drive wheel 602 and belt conveyor 603, transmission plane and the filling bottle carrying parts 302 time vertical of belt conveyor 603 push that to export bottom surface equal, and the filling bottle carried in parts 302 to push on belt conveyor 602 thus carries out orientation conveying by the slide block 506 that goes forward one by one.In this embodiment, as shown in figure 13, the both sides of belt conveyor 603 are also provided with belt conveyor baffle plate 604, the half that the height of belt conveyor baffle plate 604 is greater than filling bottle height is less than 2/3rds of filling bottle height, thus ensure follow-up can by filling bottle conflict to belt conveyor baffle plate 604 and be convenient to spiral cover install, simultaneously, belt conveyor 603 is also provided with vertical small baffle 605, the distance at two vertical small baffle 605 intervals can place a filling bottle just, thus ensure that the filling bottle on it is steadily carried, and filling bottle inlet port 606 is provided with on the belt conveyor baffle plate 604 of slide block 506 side of going forward one by one, thus the filling bottle carried in parts 302 is pushed on belt conveyor 603 by the slide block 506 that conveniently goes forward one by one.
See Figure 14 and Figure 15, arrange filling apparatus 700 above feedway 600, theoretically, this filling apparatus 700 can be arranged at above feedway 600 with arbitrarily angled, as arranged in a crossed manner and be arranged in parallel.In this embodiment, filling apparatus 700 is crossing with feedway 600 to be set to 90 degrees, filling apparatus 700 includes to drive and fillingly takes turns 701 thus drive filling belt conveyor 702 reciprocating filling drive motor 703 in the horizontal direction, with with keep at a certain distance away filling to take turns 701 be 2 points, the filling frame 704 that the intermediate point of the filling belt conveyor 702 time static is connected, movable button is stuck in the chute 706 on projection 705 and supports the filling bracing frame 707 of filling apparatus 700, filling frame 704 top is provided with the filling platform 708 can placing liquid container to be filled, its lower end is provided with a plurality of syringe pump 709, chute 706 and filling frame 710 are fixedly connected, filling drive motor 703 and projection 705 are all connected with filling bracing frame 707.
In one embodiment, syringe pump 709 comprises syringe pump housing 709-1, syringe pump motor 709-2 and syringe pump cylinder body 709-3, it is inner that syringe pump motor 709-2 and syringe pump cylinder body 709-3 is arranged at syringe pump housing 709-1, and syringe pump motor 709-2 and syringe pump housing 709-1 is fixedly linked, and syringe pump cylinder body 709-3 and syringe pump housing 709-1 does not fix, syringe pump motor 709-2 one end is provided with motor gear 709-4, it matches with the syringe pump tooth bar 709-5 of syringe pump cylinder body 709-3 both sides, when syringe pump motor 709-2 drive motor gear 709-4 rotates, because motor gear 709-4 and syringe pump tooth bar 709-5 engages each other, thus drive syringe pump cylinder body 709-3 to pump.Syringe pump piston 709-6 is provided with in syringe pump cylinder body 709-3, syringe pump drain pipe 709-7 penetrates syringe pump piston 709-6, the outer wall connection of described syringe pump drain pipe 709-7 and syringe pump housing 709-1 is provided with syringe pump fluid check valve 709-8, the upper end of syringe pump cylinder body 709-3 is connected with syringe pump feed tube 709-9, and the outer wall connection of syringe pump feed tube 709-9 and syringe pump housing 709-1 is provided with syringe pump feed liquor check valve 709-10.Syringe pump motor 709-2 is coordinated by motor gear 709-4 and syringe pump tooth bar 709-5's, drive syringe pump cylinder body 709-3 up-and-down movement, now, drive the syringe pump piston 709-6 relative motion of syringe pump cylinder body 709-3 and its inside, when driving syringe pump cylinder body 709-3 to rise, liquid to be filled enters in the space that syringe pump cylinder body 709-3 and syringe pump piston 709-6 formed due to relative motion from syringe pump feed tube 709-9 through syringe pump feed liquor check valve 709-10; When driving syringe pump cylinder body 709-3 to decline, syringe pump cylinder body 709-3 presses down, and liquid to be filled is filling in filling bottle through syringe pump fluid check valve 709-8 from syringe pump drain pipe 709-7.
In this fact Example, why a plurality of syringe pump 709 is set, its reason mainly provides time enough for liquid to be filled to enter in space that syringe pump cylinder body 709-3 and syringe pump piston 709-6 formed due to relative motion through syringe pump feed liquor check valve 709-10 from syringe pump feed tube 709-9, so, just filling bottle is formed on feedway 600 during directed conveying, filling drive motor 703 drives filling frame 704 crank motion, and continual is filling bottle filling liquid.
As shown in figure 17 and see Fig. 1, filling bottle correct push rinse washing go forward one by one conveying filling fortune lid spiral cover system also comprise fortune lid arrangement 800, it is also for the cavity of opening is established in one end, its inside cavities wall is provided with the fortune cover material material road risen in the shape of a spiral, cavity bottom is the accommodating chamber comprising certain space, accommodating chamber inside is provided with fortune lid actuator, fortune lid actuator comprises fortune lid electromagnet and Yun Gai and to shake spring, fortune covers bottom and the top that the spring that shakes tilts to connect accommodating chamber, fortune lid actuator can make fortune lid arrangement produce whirling vibration power, cover material material road is provided with lid track to fortune, see Figure 18, it comprises falling cap 806 and connecting portion 807, connecting portion 807 is connected with the inside cavities wall of fortune lid arrangement, and the distance of connecting portion 807 to inside cavities wall is 0.80 ~ 0.91 times of filling bottle bottle cap radius, and fall cap 806 for semicircular structure, and fall 0.80 ~ 0.91 times that cap 806 radius is filling bottle bottle cap radius, and adjacent one another are two are fallen 1.05 ~ 1.10 times that minimum interval between cap 806 is filling bottle bottle cap tegmental wall border width.So, when filling bottle bottle cap mouth is down in time falling cap 806, because fall the radius that cap 806 radius is less than filling bottle bottle cap, turning under meeting outside filling bottle bottle cap drops in cavity, when filling bottle bottle cap mouth is upward in time falling cap 806, because the filling bottle bottle cap back side is flat, can not drop, filling bottle bottle cap will continue motion by bottleneck upward.Get back to Figure 17, fortune cover material material road end is connected with upper cover arm 801, upper cover arm 801 one end is connected with upper cover drive motor 802 rotating shaft, the other end is provided with locking closure sleeve 803, locking closure sleeve 803 is the cylindrical cavity of opening, its internal diameter is greater than the external diameter of filling bottle bottle cap, and locking closure sleeve 803 upper surface is a little less than the outlet of fortune lid arrangement 800.Preferably, inside locking closure sleeve 803, be provided with the ring wall that silica gel material is made, make the internal diameter of ring wall be slightly less than the external diameter of filling bottle bottle cap, can tightly fill in locking closure sleeve 803.In the present embodiment, locking closure sleeve 803 side is provided with locking closure hole 804, locking closure cylinder 805 is set to along upper cover arm 801 length direction, and locking closure cylinder 805 mouth is flexibly connected with locking closure hole 804, when locking closure cylinder 805 mouth exports ultimate range, the upperlimit that its end and locking closure sleeve 803 internal diameter are formed is less than or equal to the external diameter of filling bottle bottle cap, and upper cover arm 801 can make the opening surface of locking closure sleeve 803 downward around the rotation of upper cover drive motor 802 rotating shaft.
As shown in figure 19, this system further comprises cap rotating device 900, and this cap rotating device 900 comprises spiral cover assembly and pressure bottle assembly, and wherein, spiral cover assembly comprises spiral cover cylinder 901, spiral cover motor fixed cover 902, spiral cover motor 903 and Cao rotating head 904; Pressure bottle assembly comprises spiral cover pressure bottle motor 905 and spiral cover pressure bottle cam 906.Spiral cover assembly is arranged at the top of feedway 600, the upper end of spiral cover motor 903 is fixedly connected with the mouth bottom of spiral cover cylinder 901 by spiral cover motor fixed cover 902, Cao rotating head 904 is the cylindrical cavity that Open Side Down, and its inside is provided with cyclic spring leg can extrude filling bottle bottle cap, when spiral cover cylinder 901 moves downward, filling bottle bottle cap is extruded by cyclic spring leg by Cao rotating head 904.In one embodiment, cyclic spring leg adopts silica gel material.Spiral cover pressure bottle cam 906 is fixed on the eccentrically weighted shaft 907 of spiral cover pressure bottle motor 905, spiral cover pressure bottle cam 906 is arranged at feedway 600 side below Cao rotating head 904, spiral cover pressure bottle cam 906 vertical direction is arranged, and it is vertical with the throughput direction of feedway 600, the belt conveyor baffle plate 604 of feedway 600 is provided with opening in spiral cover pressure bottle cam 906 position, filling bottle is delivered to spiral cover pressure bottle cam 906 place by feedway 600, spiral cover pressure bottle motor 905 drives spiral cover pressure bottle cam 906 to rotate, because now spiral cover pressure bottle cam 906 is connected with eccentrically weighted shaft 907, so the spiral cover pressure bottle cam 906 of circle rotates not do " original place " rotation around its center of circle, but do the rotation of " departing from the center of circle ", thus cause spiral cover pressure bottle cam 906 to hold out against filling bottle until the belt conveyor baffle plate 604 of opposite side, now, spiral cover cylinder 901 presses down, Cao rotating head 904 entangles the bottle cap of filling bottle bottle mouth position, spiral cover motor 903 drives Cao rotating head 904 to rotate, by filling bottle bottle cap screwing, complete spiral cover operation.
Wait that rinsing the filling bottle washed is loaded in the cavity of correcting device 100, along with high frequency micro breadth oscillation along material road 101 directed movement, during to arc track 104, screening is fallen along sense of motion bottleneck filling bottle forward, only retains and continues to be moved into the track be connected with pushing device 200 along sense of motion bottleneck filling bottle backward.Then, filling bottle enters pushes platform 203, until conflict to surrounding the leg pushing spacing space at the bottom of the bottle of filling bottle, meanwhile, turn motor 301 turn carries the position of parts 302 to the side that it is in lower end relatively and the plane of pushing platform 203 level mutually, and the sliding motor 408 drive case assembly 401 in equipment for rinsing 400 is positioned to rinsing tank-washer 403 below carrying parts 302.Then, push cylinder 201 to promote pushing block 202 and filling bottle is entered successively carry in parts 302, until elastic spacing block 303 place only; Carry in parts 302 load full irrigation bottling time, correcting device 100 can be set to continue vibration, and push cylinder 201 stop push, now filling bottle is blocked in and pushes in spacing space; And in one embodiment, correcting device 100 is synchronized operation with pushing cylinder 201, that is, when carrying loading full irrigation bottling in parts 302, correcting device 100 stops vibration, pushes cylinder 201 and also stops pushing.When carry in parts 302 load full irrigation bottling after, turn motor 301 turn carries parts 302 and enters and rinse tank-washer 403 inside and carry out rinsing washing, now, turn motor 301 still turn carries parts 302 and does with any in gangbar as the center of circle, central angle is the crank motion of 60 °, washes filling bottle so that better rinse, complete after rinsing and washing, turn motor 301 turn carries the position of parts 302 to the side that it is in lower end relatively and the plane of pushing platform 203 level mutually, now, sliding motor 408 driven wheel 407 and tooth bar 406 gear motion, thus band movable slider 409 slides and makes cleaning case 404 move to the below carrying parts 302 on double track 305, then, turn motor 301 turn carries parts 302 and enters cleaning case 404 inside and carry out rinsing washing, now, turn motor 301 still turn carries parts 302 and does with any in gangbar as the center of circle, central angle is the crank motion of 60 °, so that better clean filling bottle, after completing cleaning, turn motor 301 turn carries the position of parts 302 to the side that it is in lower end relatively and the plane of pushing platform 203 level mutually, now, sliding motor 408 driven wheel 407 and tooth bar 406 gear motion, thus band movable slider 409 slides and makes draining drying baker 405 move to the below carrying parts 302 on double track 305, then, turn motor 301 turn carries parts 302 and enters draining drying baker 405 inside and carry out draining and oven dry, now, turn motor 301 still turn carries parts 302 and does with any in gangbar as the center of circle, central angle is the crank motion of 60 °, so that better draining and oven dry filling bottle.Draining and drying after filling bottle, turn motor 301 turn carries parts 302 and goes out draining drying baker 405, same perpendicular position is in the described pushing block 506 that goes forward one by one to carrying parts 302, then go forward one by one motor 501 turn screw mandrel 504, thus the slide block 506 that makes to go forward one by one carries out directed movement under the effect of the screw thread cooperatively interacted, be pushed out on the belt conveyor 603 of feedway 600 successively by carrying the filling bottle be loaded with full in parts 302, now surface serves well directed and position-limiting action without the polished rod 503 of the motion opposing lines such as screw thread; Preferably, the motor of feedway 600 is servomotor, can the one one driving belt conveyor 603 entered, thus the slide block 506 that makes to go forward one by one can be stable, successively interval filling bottle is pushed on belt conveyor 603 and carries out orientation conveying.After the filling bottle carried in parts 302 is all released by the slide block 506 that goes forward one by one, turn motor 301 turn carries parts 302 and moves downward, and sliding motor 408 carry parts 302 leave draining drying baker 405 after drive case assembly 401 be back to original position; Now, motor 501 oppositely turn of going forward one by one, the slide block 506 that makes to go forward one by one is back to initial position (pressing close to carry support 304 place).Filling bottle is pushed into and belt conveyor 603 carries out one when stopping the orientation conveying of, filling drive motor 703 drives filling frame 704 crank motion, a syringe pump 709 is after filling bottle filling liquid, filling drive motor 703 drives filling frame 704 to move, and the syringe pump 709 having got filling liquid in the space that another adjacent syringe pump cylinder body 709-3 and syringe pump piston 709-6 is formed due to relative motion ready carries out filling to the filling bottle be just delivered to below syringe pump 709.Then, filling good filling bottle continues to move to specific direction, and now, the bottleneck of fortune lid arrangement 800 pairs of filling bottle bottle caps is towards screening and transporting, screen the filling bottle bottle cap that the bottleneck of filling bottle bottle cap is downward, the bottleneck of filling bottle bottle cap filling bottle bottle cap is upwards made to enter in locking closure sleeve 803, then, the mouth of locking closure cylinder 805 (can adopt straight line cylinder in practice, its mouth is a straight-bar) conflict on the outer wall of the filling bottle bottle cap dropped in locking closure sleeve 803 through locking closure hole 804, filling bottle bottle cap " is firmly grasped ", then, upper cover drive motor 802 drives upper cover arm 801 to overturn, finally make the bottleneck of filling bottle bottle cap bottleneck direction after upset downward, then the mouth of locking closure cylinder 805 is retracted, " release " filling bottle bottle cap, lid is on the filling bottle passed through at this.In practice, also sensor device can be set at this, to respond to the filling bottle arriving and determine position, filling bottle bottle cap on convenient cap.But in the present embodiment, by the parameter of adjustment fortune lid arrangement 800, the interval time controlling fortune lid coordinates the process covering filling bottle bottle cap.Then, when filling bottle is delivered to spiral cover pressure bottle cam 906 place by feedway 600, spiral cover pressure bottle motor 905 drives spiral cover pressure bottle cam 906 to rotate, because now spiral cover pressure bottle cam 906 is connected with eccentrically weighted shaft 907, so the spiral cover pressure bottle cam 906 of circle rotates not do " original place " rotation around its center of circle, but do the rotation of " departing from the center of circle ", thus cause spiral cover pressure bottle cam 906 to hold out against filling bottle until the belt conveyor baffle plate 604 of opposite side, now, spiral cover cylinder 901 presses down, Cao rotating head 904 entangles the bottle cap of filling bottle bottle mouth position, spiral cover motor 903 drives Cao rotating head 904 to rotate, by filling bottle bottle cap screwing, complete spiral cover operation.Then, correcting device 100, pushing device 200, Portable carrying device 300, equipment for rinsing 400, the device 500 that goes forward one by one, feedway 600, filling apparatus 700, fortune lid arrangement 800 and cap rotating device 900 start to repeat above-mentioned motion.
It should be noted that, above embodiment is only in order to illustrate technical scheme of the present invention and unrestricted, although with reference to preferred embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that, can modify to technical scheme of the present invention or equivalent replacement, and not departing from the spirit and scope of technical solution of the present invention, it all should be encompassed in the middle of right of the present invention.

Claims (6)

1. filling bottle is corrected to push to rinse and is washed the filling fortune lid capping method of conveying that goes forward one by one, and it is characterized in that: comprise,
The step that transfers out of spiral successively forward at the bottom of the attitude bottle utilizing the arc track of correcting device and bottle falling mouth to lie low to filling bottle;
Pushing device is utilized the filling bottle that correcting device exports to be pushed one by one to the step in the crowded spacing space of Portable carrying device;
Utilize the straight reciprocating motion of the rotary motion of Portable carrying device and equipment for rinsing to rinse filling bottle to wash, clean and step that draining is dried;
The device that goes forward one by one is utilized filling bottle to be released one by one to the step of Portable carrying device;
Utilize feedway to the step of the filling bottle orientation conveying that the device that goes forward one by one is released;
Utilize filling apparatus to the step of the filling bottle filling liquid that feedway is carried;
Fortune lid arrangement is utilized filling bottle bottle cap to be placed to step on the filling bottle bottleneck carried on a conveyor;
Utilize cap rotating device to the step of filling bottle bottle cap screwing on filling bottle bottleneck; Wherein,
Described correcting device, for the cavity of opening is established in one end, its inside cavities wall is provided with the material road risen in the shape of a spiral, described cavity bottom is the accommodating chamber comprising certain space, described accommodating chamber inside is provided with actuator, described actuator comprises main electromagnet and main vibration spring, described main vibration spring tilts to connect bottom and the top of described accommodating chamber, described actuator can make described correcting device produce whirling vibration power, described material road end is connected with track, described material road is provided with arc track and bottle falling mouth, described arc track divides into first half section and second half section with filling bottle sense of motion, this arc is circular arc, described bottle falling mouth is arranged at the second half section of described arc track, its width is greater than the width of described filling bottle, its length is the half of described filling bottle length, wherein, filling bottle is without high frequency micro breadth oscillation, when agravic deviation effects, the size l wide by arc track shared in arc track process is expressed as:
l＝[(b 1-b 2)/2]·(cosα-cosβ)+G(sinα-sinβ)+L·sinβ+2R·sin[(α-β)/2]·sin[(α+β)/2]；
In formula, b 1for filling bottle bottleneck width; b 2for filling bottle bottle bottom width degree; L is filling bottle length; G is the distance of filling bottle center of gravity to filling bottle bottleneck; R is filling bottle running orbit radius of curvature; α is the initial steer angle of filling bottle when entering arc track; β be filling bottle move out arc track time final deflection angle;
And filling bottle is subject to the impact of this high frequency micro breadth oscillation and self gravitation, can produce side-play amount, its side-play amount Δ l is expressed as:
Δl＝(μθR·sinU)/v；
In formula, when μ is characteristic frequency high frequency micro breadth oscillation, filling bottle is by the average velociity of this arc track; U is the material road leaning angle risen in the shape of a spiral; Setting θ=alpha-beta, its unit takes rad; R is filling bottle running orbit radius of curvature; When v is with characteristic frequency same frequency high frequency micro breadth oscillation, filling bottle is by the average velociity of the straight-line distance identical with the length of arc track;
By principle of superposition, when correcting device 100 carries out high frequency micro breadth oscillation, the wide setting W of arc track is expressed as: W=l+ Δ l;
Described pushing device, comprise and push cylinder and push platform, described push cylinder be arranged at described in push platform side, be connected with pushing block, the described leg pushed on platform is formed pushes spacing space, its side relative with described pushing block is that filling bottle pushes outlet, and its side adjacent with described pushing block is connected with described track;
Described Portable carrying device, comprise the double track carrying parts and be connected with the described horizontal supporting portion carrying support being arranged at the turn motor carried on support, being connected with described turn motor by gangbar, the described parts that carry are formed by hollow out wall and carry space, its near and be all provided with elastic spacing block away from the two ends that described filling bottle pushes outlet, and described turn motor can carry described in turn parts to described in carry parts a side with described to push platform equal, make described pushing block filling bottle is pushed described in carry in parts;
Described equipment for rinsing, comprise box assembly and slide assemblies, box assembly is arranged at below described Portable carrying device, it comprises rinses tank-washer, cleaning case and draining drying baker, described slide assemblies comprises the tooth bar being arranged at described box assembly lower end, the gear matched with described tooth bar, the sliding motor that carry support one end described in being arranged at, described gear can be driven to carry out rotating and be arranged at described box assembly lower end, withhold described double track and the slide block be flexibly connected with described double track;
The described device that goes forward one by one, comprise respectively with described go forward one by one motor and the sliding rod frame that carry support and be connected, described sliding rod frame comprises polished rod, screw mandrel that vertical direction arranges and is positioned at the slide bar limiting stopper of polished rod, screw mandrel end, described polished rod is fixedly linked through go forward one by one slide block and the described support that carries, described screw mandrel is connected with the described motor that goes forward one by one through the slide block that goes forward one by one, can rotate under the driving of the described motor that goes forward one by one, the inside, hole that the slide block that goes forward one by one described in described screw mandrel passes is formed is provided with the negative thread matched with screw mandrel thread surface;
Described feedway, comprise conveying motor, drive wheel, belt conveyor and be arranged at the belt conveyor baffle plate of belt conveyor both sides, the transmission plane of described belt conveyor with time vertical described in carry parts filling bottle push that to export bottom surface equal, and near described in go forward one by one slide block side belt conveyor baffle plate on be provided with filling bottle inlet port, the described filling bottle carried in parts to push on described belt conveyor thus carries out orientation conveying by the described slide block that goes forward one by one, and the half that the height of described belt conveyor baffle plate is greater than filling bottle height is less than 2/3rds of filling bottle height;
Described filling apparatus, be arranged at the top of described feedway, comprise driving and fillingly take turns thus drive filling belt conveyor reciprocating filling drive motor in the horizontal direction, with be 2 points with filling wheel the keep at a certain distance away, the filling frame that the intermediate point of described filling belt conveyor time static is connected, movable button is stuck in the chute on projection and supports the filling bracing frame of filling apparatus, described filling frame top is provided with the filling platform can placing liquid container to be filled, its lower end is provided with a plurality of syringe pump, described chute and described filling frame are fixedly connected, described filling drive motor is all connected with filling bracing frame with projection,
Described fortune lid arrangement, for the cavity of opening is established in one end, its inside cavities wall is provided with the fortune cover material material road risen in the shape of a spiral, described cavity bottom is the accommodating chamber comprising certain space, described accommodating chamber inside is provided with fortune lid actuator, described fortune lid actuator comprises fortune lid electromagnet and Yun Gai shakes spring, described fortune covers bottom and the top that the spring that shakes tilts to connect described accommodating chamber, described fortune lid actuator can make described fortune lid arrangement produce whirling vibration power, described fortune cover material material road end is connected with upper cover arm, described upper cover arm one end is connected with the rotating shaft of upper cover drive motor, the other end is provided with locking closure sleeve, locking closure sleeve is the cylindrical cavity of opening, its internal diameter is greater than the external diameter of filling bottle bottle cap, locking closure sleeve side is provided with locking closure hole, locking closure cylinder is set to along described upper cover arm lengths direction, and locking closure cylinder mouth is flexibly connected with locking closure hole, when locking closure cylinder mouth exports ultimate range, the upperlimit that its end and locking closure sleeve diameter are formed is less than or equal to the external diameter of filling bottle bottle cap, and upper cover arm can make the opening surface of locking closure sleeve downward around the rotation of upper cover drive motor rotating shaft,
Cover material material road is provided with lid track to fortune, described fall lid track comprise falling cap and connecting portion, described connecting portion is connected with the inside cavities wall of fortune lid arrangement, and connecting portion to the distance of inside cavities wall is 0.80 ~ 0.91 times of filling bottle bottle cap radius, described fall cap be semicircular structure, and fall 0.80 ~ 0.91 times that cap radius is filling bottle bottle cap radius, and adjacent one another are two are fallen 1.05 ~ 1.10 times that minimum interval between cap is filling bottle bottle cap tegmental wall border width; And,
Described cap rotating device, comprise spiral cover assembly and pressure bottle assembly, wherein, spiral cover assembly comprises spiral cover cylinder, spiral cover motor fixed cover, spiral cover motor and Cao rotating head, pressure bottle assembly comprises spiral cover pressure bottle motor and spiral cover pressure bottle cam, spiral cover assembly is arranged at the top of described feedway, the upper end of spiral cover motor is fixedly connected with the mouth bottom of spiral cover cylinder by spiral cover motor fixed cover, Cao rotating head is the cylindrical cavity that Open Side Down and its inside is provided with cyclic spring leg can extrude filling bottle bottle cap, spiral cover pressure bottle cam is fixed in the rotating shaft of spiral cover pressure bottle motor, spiral cover pressure bottle cam is arranged at the feedway side below Cao rotating head, spiral cover pressure bottle cam vertical direction is arranged, and it is vertical with the throughput direction of feedway, the belt conveyor baffle plate of feedway is provided with opening in spiral cover pressure bottle cam position, filling bottle is delivered to spiral cover pressure bottle cam place by feedway, spiral cover pressure bottle motor drives spiral cover pressure bottle cam to rotate and holds out against filling bottle, spiral cover cylinder presses down, Cao rotating head entangles the bottle cap of filling bottle bottle mouth position, spiral cover motor drives Cao rotating head to rotate, by filling bottle bottle cap screwing, complete spiral cover operation.
2. filling bottle according to claim 1 is corrected to push to rinse and is washed the filling fortune lid capping method of conveying that goes forward one by one, it is characterized in that: described in rinse tank-washer side on be provided with and rinse tank-washer inlet, rinse tank-washer liquid outlet, rinse tank-washer paddle wheel and ultrasonic generator, rinse wash liq by described rinse tank-washer inlet enter described in rinse tank-washer, described rinse to rinse the described filling bottle carried in parts under the booster action of tank-washer paddle wheel and ultrasonic generator wash, then by rinsing tank-washer liquid outlet, described wash liq of rinsing is extracted out.
3. filling bottle according to claim 1 and 2 is corrected to push to rinse and is washed the filling fortune lid capping method of conveying that goes forward one by one, it is characterized in that: the side of described cleaning case is provided with cleaning case inlet, cleaning case liquid outlet and cleaning case paddle wheel, pure water enters described cleaning case by described cleaning case inlet, under the booster action of described cleaning case paddle wheel, the described filling bottle carried in parts is cleaned, then by cleaning case liquid outlet, described pure water is extracted out.
4. filling bottle according to claim 3 is corrected to push to rinse and is washed the filling fortune lid capping method of conveying that goes forward one by one, it is characterized in that: described draining drying baker side is provided with liquid outlet and dryer, liquid filling bottle after washing through rinsing, cleaning adhered under the sound of rain pattering is discharged by described liquid outlet, and is dried by described filling bottle by dryer.
5. filling bottle according to claim 1 is corrected to push to rinse and is washed the filling fortune lid capping method of conveying that goes forward one by one, it is characterized in that: described double track both sides are provided with groove, be provided with roller inside described slide block, described roller is arranged in described groove, can move in groove.
6. filling bottle according to claim 1 is corrected to push to rinse and is washed the filling fortune lid capping method of conveying that goes forward one by one, it is characterized in that: described syringe pump comprises syringe pump housing, syringe pump motor and syringe pump cylinder body, syringe pump motor and syringe pump cylinder body are arranged at syringe pump enclosure interior, and syringe pump motor and syringe pump housing are fixedly linked, syringe pump motor one end is provided with motor gear, it matches with the syringe pump tooth bar of syringe pump cylinder body both sides, syringe pump piston is provided with in syringe pump cylinder body, syringe pump drain pipe penetrates syringe pump piston, the outer wall connection of described syringe pump drain pipe and syringe pump housing is provided with syringe pump fluid check valve, the upper end of syringe pump cylinder body is connected with syringe pump feed tube, the outer wall connection of syringe pump feed tube and syringe pump housing is provided with syringe pump feed liquor check valve.
CN201410687684.7A 2014-11-25 2014-11-25 A kind of filling bottle is corrected pushing and is rinsed the conveying fill fortune lid capping method that goes forward one by one Active CN104445019B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB191029051A (en) * 1909-06-05 1911-04-18 Earl Porter Wetmore Improvements in and relating to Apparatus for Capping or Sealing Bottles or the like.
US1913001A (en) * 1930-06-11 1933-06-06 Crown Cork & Seal Co Conveyer for bottle sealing and filling mechanism
CN1196329A (en) * 1998-04-16 1998-10-21 张家港市美星机械有限公司 Three-in-one bottle packing line with washing filling and capping
CN101823682A (en) * 2009-04-27 2010-09-08 江苏新美星包装机械有限公司 Filling machine for beer packed by PET (polyethylene terephthalate) bottle
CN103373690A (en) * 2012-04-25 2013-10-30 章军 Combined process of filling and screw capping nail polish
CN103626106A (en) * 2013-12-05 2014-03-12 镇江市顶智微电子科技有限公司 System for conveying, pushing, washing and filling reagent bottles

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB191029051A (en) * 1909-06-05 1911-04-18 Earl Porter Wetmore Improvements in and relating to Apparatus for Capping or Sealing Bottles or the like.
US1913001A (en) * 1930-06-11 1933-06-06 Crown Cork & Seal Co Conveyer for bottle sealing and filling mechanism
CN1196329A (en) * 1998-04-16 1998-10-21 张家港市美星机械有限公司 Three-in-one bottle packing line with washing filling and capping
CN101823682A (en) * 2009-04-27 2010-09-08 江苏新美星包装机械有限公司 Filling machine for beer packed by PET (polyethylene terephthalate) bottle
CN103373690A (en) * 2012-04-25 2013-10-30 章军 Combined process of filling and screw capping nail polish
CN103626106A (en) * 2013-12-05 2014-03-12 镇江市顶智微电子科技有限公司 System for conveying, pushing, washing and filling reagent bottles

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