A kind of multi-functional puncture-mending machine
Technical field
The present invention relates to a kind of vulcanizing machine, particularly relate to a kind of multi-functional puncture-mending machine.
Background technology
In recent years, along with the raising day by day of social development and people's living standard, various big and small vehicle gets more and more, and vehicle tyre is also happened occasionally by the phenomenon punctured, owing to more renewing cost of tires with high, therefore quite large to the business demand of being repaired by the tire punctured.Because the steel wire tension of tire is large, tyre bead opening is tight, not only, the gap between tyre bead mouth and tire is little, usually very difficult during retread a tyre, not only time-consuming but also require great effort to add exhaust in tire.Existing vulcanizing machine or tire repair unit have generally adopted core tire-patching device, use and have the expansion tire core on core tire-patching device or similarly have the expansion tire instrument of core tire-patching device to be backed down tire intracutaneous side to carry out tire patching work, but mainly there is following problem in said apparatus or instrument: one is because vehicle tyre type is various and not of uniform size, mostly can only be used for the tire patching operation of the tire of particular type or specific size, there is the commonality problem that range of use is narrow; Two be there is function singleness, in retread a tyre process, lack pipelining ability, tire patching is wasted time and energy and tire patching efficiency is lower and be difficult to be generalized to the defect of tire patching operation in enormous quantities; Three is have core tire-patching device or the expansion tire core that expands in tire instrument in tire patching process, exists and expands that tire is difficult to regulable control and tire patching efficiency is lower and expand the poor shortcoming of tire effect.
Summary of the invention
To the present invention is directed in prior art vulcanizing machine or tire-patching device or tire opener and mainly there are following three shortcomings: one is because vehicle tyre type is various and not of uniform size, mostly can only be used for the tire patching operation of the tire of particular type or specific size, there is the commonality problem that range of use is narrow; Two be there is function singleness, in retread a tyre process, lack pipelining ability, tire patching is wasted time and energy and tire patching efficiency is lower and be difficult to be generalized to the defect of tire patching operation in enormous quantities; Three is have core tire-patching device or the expansion tire core that expands in tire instrument in tire patching process, exists and expands that tire is difficult to regulable control and tire patching efficiency is lower and expand the poor shortcoming of tire effect.The shortcoming that the present invention exists according to above-mentioned prior art, provide a kind of by jacking system and the various tire patching utensils be arranged on vulcanizing machine to make in tire patching process can pipelining and meet well tire patching operation in enormous quantities requirement, by arranging the special centreless spreading mechanism being easy to the large, medium and small three class tires of regulable control and make to be common to the repairing of various different kinds of tyre and tire patching being effective, the much higher function vulcanizing machine of efficiency.
In order to solve the problems of the technologies described above, the present invention is solved by following technical proposals:
A kind of multi-functional puncture-mending machine, comprise frame, the bench board be located in frame, expand tire periderm centreless expand device of tyre, centreless expands device of tyre and is located on bench board or frame or ground, centreless expand device of tyre comprise for small tyre expand tire the first centreless spreading mechanism, to expand the second centreless spreading mechanism of tire for medium-sized tire, expand the 3rd centreless spreading mechanism of tire for giant tire.
Vulcanizing machine groundwork process is: first will to be taken off by tire bead from out from wheel hub through tire press by the tire that punctures, re-use centreless expansion device of tyre the both sides of periderm breakage in tyre bead circle are expanded, so that tire patching personnel can repair tyre damage place smoothly, re-using tire press after tire patching completes reinstalls in wheel hub by tyre bead, then carries out Balance Treatment through balancing machine to tire.
As preferably, frame is provided with spacing activity space, first centreless spreading mechanism comprises the pedal be fixedly located in frame, the activity orientation block be located in spacing activity space, be fixedly located in pull bar on activity orientation block, one end is movably connected in support connective pole, crotch in frame, pedal and activity orientation block, support between connective pole and be connected by assembly pulley and steel rope, pull bar and support connective pole are flexibly connected a crotch respectively by steel rope, and two crotches fasten inside the periderm of small tyre respectively.
As preferably, second centreless spreading mechanism comprises horizontally disposed first strut bar, is fixedly located at second strut bar at the first strut bar two ends and the 3rd strut bar respectively, first strut bar two ends are fixed with horizontal loop bar and vertical loop bar respectively, horizontal loop bar and vertical loop bar are arranged with horizontal pressure bar and vertical type pressurization bar respectively, pipe link is hinged with between horizontal pressure bar and vertical type pressurization bar, the bottom of the second strut bar and the 3rd strut bar is hinged with crotch respectively, and the assembling of the first strut bar, the second strut bar and the 3rd strut bar forms π shape.
As preferably, 3rd centreless spreading mechanism is located at frame side, 3rd centreless spreading mechanism comprise be hinged in frame for laying the support baseboard of giant tire, the outer support side plate being hinged on support baseboard two ends respectively and inner support side plate, inner support side plate is connected in frame by regulating screw mandrel, outer support side plate is arranged with the 4th strut bar, 4th strut bar is arranged with hand bar, inner support side plate and outer support side plate are all hinged with curved pawl, curved dog clutch is lived inside the periderm of giant tire, and support baseboard is connected with the bearing sat for tire patching personnel.
As preferably, curved pawl comprises the bearing pin be hinged on inner support side plate and outer support side plate, be set in the circular arc calvus at bearing pin two ends, be fixedly located in round bar between two circular arc calvus, and round bar withstands inside the periderm of giant tire.
As preferably, frame is provided with joystick and screw mandrel support, under screw mandrel support is positioned at table surface, joystick is arranged with telescopic screw rod, telescopic screw rod is located on screw mandrel support, circular arc jacking block bending is from the bottom up connected with between screw mandrel support and support connective pole, circular arc jacking block and screw mandrel support hinged, circular arc jacking block with support connective pole be connected, circular arc jacking block end is provided with jacking block head, frame is hinged with rear quarter panel, and the support connective pole other end is connected on rear quarter panel.
As preferably, the bench board left and right sides is all connected with the jacking system for carrying tire, the driving device for two jacking systems switching transmissions, driving device is connected with two jacking systems by steel rope, and frame or jacking system are provided with the switch controlling jacking system.
As preferably, jacking system comprise with the fixed way of frame bottom-hinged, be located at bay-lift above fixed way, top and bottom respectively with bay-lift and the hinged crane of fixed way, bay-lift is fixed with dead sheave, dead sheave is connected with crane by steel rope, and crane is the folding type rod be hinged, the pedal lifting switch that switch comprises the change-over switch be located in frame, hand-operated lifting switch and is located on jacking system, change-over switch is the button switch of switch operating between two jacking systems, and hand-operated lifting switch and pedal lifting switch are respectively the start-stop switch of manual type and pedal start and stop lifting action, driving device comprises the support be fixedly located in frame, be hinged on the pole on support, be connected to the spring between support and pole, power-transfer clutch, power-transfer clutch regulates pedal, transmission shaft, turbine box, drive the motor of turbine box, driving gear, first driven gear, second driven gear, power-transfer clutch, power-transfer clutch regulates pedal, turbine box is all located in frame, and transmission shaft is by stent support and be connected on pole, driving gear, first driven gear, second driven gear is all located on transmission shaft, and driving gear is driven by turbine box, the first driven gear, second driven gear drives by driving gear, first driven gear and the second driven gear are connected with the first transmission sprocket wheel and second respectively by chain and transmit sprocket wheel, first transmission sprocket wheel and second transmits sprocket wheel and is all fixedly connected in frame, first transmission sprocket wheel and second is transmitted sprocket wheel and is linked with two jacking systems respectively by steel rope, pole, power-transfer clutch, power-transfer clutch regulates between pedal and is interconnected by switching pulley and being wound on the steel rope switched on pulley, and transmission shaft is fixed with bearing.
Two jacking systems all to be dismantled from frame by the hinge-point of fixed way and frame is overall or is installed.
As preferably, also comprise being located at and frame mends device for cut periderm device and the temperature control tire sulphur that cut new periderm, cut periderm device and comprise the framework be fixedly located in frame, be fixedly connected on and framework cuts leather packing, be fixedly connected on the volume skin cylinder cut on leather packing, be located at the dermatotome cut between leather packing and volume skin cylinder, dermatotome is hinged on to be cut on leather packing, in volume skin cylinder, spooling has new periderm, volume skin cylinder rolls out new periderm exit and is provided with skin graft spatula, skin graft spatula is provided with latch segment, latch segment is provided with the wind of locking skin graft spatula, volume skin cylinder is provided with the hand crank rolling out new periderm, cut leather packing surface and be provided with lift layer.
As preferably, bench board end face is provided with baffle plate, table surface has the rubbish container for collecting waste, rubbish container is provided with dispensing port, dispensing port is located at frame top, frame is provided with pull bar, drawing and pulling type dust collection hose, roughening machine, decorticating mill, air blower, illuminating lamp and extractable drawer, places type repair kit, be provided with roller bottom frame in drawer.
The present invention is owing to have employed above technical scheme, there is significant technique effect: employing vulcanizing machine and tire press, balancing machine three machine integrally realize the pipelining in tire patching process, by jacking system and the various tire patching utensils be arranged on vulcanizing machine, tire patching personnel only need to be centered around vulcanizing machine side in tire patching process just can complete the operation relevant to tire patching smoothly, make tire patching time saving and energy saving, the requirement of tire patching operation in enormous quantities can be met well; By arranging the special centreless spreading mechanism being easy to the large, medium and small three class tires of regulable control, make tire patching function be common to the repairing of various different kinds of tyre, and tire patching is effective, efficiency is high.
Accompanying drawing explanation
Fig. 1 is the integral structure schematic diagram of vulcanizing machine embodiment of the present invention.
Fig. 2 is the structural representation that the present invention first centreless spreading mechanism expands tire state embodiment.
Fig. 3 is the structural representation stepping on the first centreless spreading mechanism after pedal after removing small tyre in Fig. 2 completely.
Fig. 4 is the structural representation that the present invention second centreless spreading mechanism expands tire state embodiment.
Fig. 5 is the structural representation that the present invention the 3rd centreless spreading mechanism expands tire state embodiment.
Fig. 6 is the structural representation that the curved pawl of the present invention is arranged on the embodiment in support baseboard, support side plate.
Fig. 7 is the structural representation of bench board horizontal direction of the present invention expansion, simultaneously vertical direction lifting embodiment.
Fig. 8 is the structural representation of drive arrangement embodiment of the present invention.
Fig. 9 is the structural representation that the present invention cuts periderm device embodiment.
The toponym that in accompanying drawing, each number designation refers to is as follows: 1-bench board, 2-decorticating mill, 3-roughening machine, 4-drawing and pulling type dust collection hose, 5-support connective pole, 6-rear quarter panel, 7-temperature control tire sulphur mends device, 8-baffle plate, 9-hand-operated lifting switch, 10-change-over switch, 11-joystick, 12-dead sheave, 13-steel rope, 14-bay-lift, 15-crane, 16-fixed way, 17-roller, 18-pedal, 19-spacing activity space, 20-frame, 21-handspike, 22-air blower, 23-screw mandrel support, 24-telescopic screw rod, 25-circular arc jacking block, 26-jacking block head, 27-crotch, 28-pull bar, 29-activity orientation block, 30-assembly pulley, 31-pipe link, 32-horizontal loop bar, 33-vertical type pressurization bar, 34-the first strut bar, 35-vertical loop bar, 36-the second strut bar, 37-the three strut bar, 38-horizontal pressure bar, 39-outer support side plate, 40-support baseboard, 41-bearing, 42-the four strut bar, 43-hand bar, 44-curved pawl, 45-illuminating lamp, 46-inner support side plate, 47-regulate screw mandrel, 48-framework, 49-dermatotome, 50-skin graft spatula, 51-latch segment, 52-volume skin cylinder, 53-wind, 54-new periderm, 55-lift layer, 56-cut leather packing, 57-bearing pin, 58-circular arc calvus, 59-round bar, 60-pedal lifting switch, 61-hand crank, 62-rubbish container, 63-dispensing port, 64-drawer, 65-power-transfer clutch, 66-power-transfer clutch regulates pedal, 67-pole, 68-spring, 69-bearing, 70-the second driven gear, 71-driving gear, 72-switch pulley, 73-the first driven gear, 74-the second transmits sprocket wheel, 75-turbine box, 76-the first transmits sprocket wheel, 77-support, 78-transmission shaft, 79-chain, 80-motor.
Detailed description of the invention
Below in conjunction with accompanying drawing and embodiment, the present invention is described in further detail.
Embodiment 1
A kind of multi-functional puncture-mending machine, as shown in figs 1-9, comprise frame 20, the bench board 1 be located in frame 20, expand tire periderm centreless expand device of tyre, centreless expands device of tyre and is located on bench board 1, also can be located in frame 20, also can directly be positioned on ground, centreless expands device of tyre and comprises for the first centreless spreading mechanism of small tyre expansion tire, for medium-sized second centreless spreading mechanism of tire expansion tire, the 3rd centreless spreading mechanism for giant tire expansion tire.
Frame 20 is provided with spacing activity space 19, first centreless spreading mechanism comprises the pedal 18 be fixedly located in frame 20, the activity orientation block 29 be located in spacing activity space 19, be fixedly located in pull bar 28 on activity orientation block 29, one end is movably connected in support connective pole 5, crotch 27 in frame 20, pedal 18 and activity orientation block 29, support between connective pole 5 and be connected by assembly pulley 30 and steel rope 13, pull bar 28 and support connective pole 5 are flexibly connected a crotch 27, two crotches 27 respectively by steel rope 13 and fasten respectively inside the periderm of small tyre.
Second centreless spreading mechanism comprises horizontally disposed first strut bar 34, fixedly be located at the second strut bar 36 and the 3rd strut bar 37 at the first strut bar 34 two ends respectively, first strut bar 34 two ends are fixed with horizontal loop bar 32 and vertical loop bar 35 respectively, horizontal loop bar 32 and vertical loop bar 35 are arranged with horizontal pressure bar 38 and vertical type pressurization bar 33 respectively, pipe link 31 is hinged with between horizontal pressure bar 38 and vertical type pressurization bar 33, the bottom of the second strut bar 36 and the 3rd strut bar 37 is hinged with crotch 27 respectively, first strut bar 34, second strut bar 36 and the assembling of the 3rd strut bar 37 form π shape.
3rd centreless spreading mechanism is located at frame 20 side, 3rd centreless spreading mechanism comprises the support baseboard 40 for laying giant tire be hinged in frame 20, be hinged on outer support side plate 39 and the inner support side plate 46 at support baseboard 40 two ends respectively, inner support side plate 46 is connected in frame 20 by regulating screw mandrel 47, outer support side plate 39 is arranged with the 4th strut bar 42, 4th strut bar 42 is arranged with hand bar 43, inner support side plate 46 and outer support side plate 39 are all hinged with curved pawl 44, curved pawl 44 fastens inside the periderm of giant tire, support baseboard 40 is connected with the bearing 41 sat for tire patching personnel.
Curved pawl 44 comprises the bearing pin 57 be hinged on inner support side plate 46 and outer support side plate 39, be set in the circular arc calvus 58 at bearing pin 57 two ends, be fixedly located in round bar 59 between two circular arc calvus 58, and round bar 59 withstands inside the periderm of giant tire.
Frame 20 is provided with joystick 11 and screw mandrel support 23, under screw mandrel support 23 is positioned at bench board 1 table top, joystick 11 is arranged with telescopic screw rod 24, telescopic screw rod 24 is located on screw mandrel support 23, circular arc jacking block 25 bending is from the bottom up connected with between screw mandrel support 23 and support connective pole 5, circular arc jacking block 25 is hinged with screw mandrel support 23, circular arc jacking block 25 is connected with support connective pole 5, circular arc jacking block 25 end is provided with jacking block head 26, frame 20 is hinged with rear quarter panel 6, support connective pole 5 other end is connected on rear quarter panel 6.
Bench board 1 left and right sides is all connected with the jacking system for carrying tire, the driving device for two jacking systems switching transmissions, driving device is connected with two jacking systems by steel rope 13, and frame 20 or jacking system are provided with the switch controlling jacking system.
Jacking system comprise with the fixed way 16 of frame 20 bottom-hinged, be located at bay-lift 14 above fixed way 16, top and bottom respectively with bay-lift 14 and the hinged crane 15 of fixed way 16, bay-lift 14 is fixed with dead sheave 12, dead sheave 12 is connected with crane 15 by steel rope 13, the folding type rod of crane 15 for being hinged, the pedal lifting switch 60 that switch comprises the change-over switch 10 be located in frame 20, hand-operated lifting switch 9 and is located on jacking system, change-over switch 10 is the button switch of switch operating between two jacking systems, and hand-operated lifting switch 9 and pedal lifting switch 60 are respectively the start-stop switch of manual type and pedal start and stop lifting action, driving device comprises the support 77 be fixedly located in frame 20, be hinged on the pole 67 on support 77, be connected to the spring 68 between support 77 and pole 67, power-transfer clutch 65, power-transfer clutch regulates pedal 66, transmission shaft 78, turbine box 75, drive the motor 80 of turbine box 75, driving gear 71, first driven gear 73, second driven gear 70, power-transfer clutch 65, power-transfer clutch regulates pedal 66, turbine box 75 is all located in frame 20, and transmission shaft 78 is supported by support 77 and is connected on pole 67, driving gear 71, first driven gear 73, second driven gear 70 is all located on transmission shaft 78, and driving gear 71 is driven by turbine box 75, the first driven gear 73, second driven gear 70 drives by driving gear 71, first driven gear 73 and the second driven gear 70 are connected with the first transmission sprocket wheel 76 and second respectively by chain 79 and transmit sprocket wheel 74, first transmission sprocket wheel 76 and the second transmission sprocket wheel 74 are all fixedly connected in frame 20, first transmission sprocket wheel 76 and the second transmission sprocket wheel 74 are linked with two jacking systems respectively by steel rope 13, pole 67, power-transfer clutch 65, power-transfer clutch regulates between pedal 66 and is interconnected by switching pulley 72 and being wound on the steel rope 13 switched on pulley 72, transmission shaft 78 is fixed with bearing 69.Two jacking systems all make jacking system be separated with frame 20 by overall the dismantle from frame 20 of the hinge-point of fixed way 16 and frame 20, need use also jacking system can be reinstalled in frame 20.
Also comprise being located at and frame 20 mends device 7 for cut periderm device and the temperature control tire sulphur that cut new periderm, cut periderm device and comprise the framework 48 be fixedly located in frame 20, be fixedly connected on and framework 48 cuts leather packing 56, be fixedly connected on the volume skin cylinder 52 cut on leather packing 56, be located at the dermatotome 49 cut between leather packing 56 and volume skin cylinder 52, dermatotome 49 is hinged on to be cut on leather packing 56, in volume skin cylinder 52, spooling has new periderm 54, volume skin cylinder 52 rolls out new periderm 54 exit and is provided with skin graft spatula 50, skin graft spatula 50 is provided with latch segment 51, latch segment 51 is provided with the wind 53 of locking skin graft spatula 50, volume skin cylinder 52 is provided with the hand crank 61 rolling out new periderm 54, cut leather packing 56 surface and be provided with lift layer 55.
Bench board 1 end face is provided with baffle plate 8, bench board 1 table top has the rubbish container 62 for collecting waste, rubbish container 62 is provided with dispensing port 63, dispensing port 63 is located at frame 20 top, frame 20 is provided with pull bar 21, drawing and pulling type dust collection hose 4, roughening machine 3, decorticating mill 2, air blower 22, illuminating lamp 45 and extractable drawer 64, place type repair kit in drawer 64, bottom frame 20, be provided with roller 17
Vulcanizing machine groundwork process is: first will to be taken off by tire bead from out from wheel hub through tire press by the tire that punctures, re-use centreless expansion device of tyre the both sides of periderm breakage in tyre bead circle are expanded, so that tire patching personnel can repair tyre damage place smoothly, re-using tire press after tire patching completes reinstalls in wheel hub by tyre bead, then carries out Balance Treatment through balancing machine to tire.
First centreless spreading mechanism is implemented to expand tire working process to small tyre: be first placed on bay-lift 14 by taking off to move from the tyre bead of small tyre out from wheel hub, again by change-over switch 10, hand-operated lifting switch 9, pedal lifting switch 60 controls the lifting of bay-lift 14, make not cost power just tyre bead to be moved on bench board 1 table top, then stepping on pedal 18 makes two crotches 27 to be anchored on two place's periderms in tyre bead circle by convenient hanger, decontrol pedal 18 again, make the fastening of two crotches 27 by pulling of steel rope 13 and outwards pull periderm simultaneously and the periderm in tyre bead circle is expanded, thus tire patching personnel can be repaired in tyre bead circle smoothly.
Second centreless spreading mechanism is implemented to expand tire working process to medium-sized tire: be first placed on bay-lift 14 by taking off to move from the tyre bead of medium-sized tire out from wheel hub, controlled the lifting of bay-lift 14 again by change-over switch 10, hand-operated lifting switch 9, pedal lifting switch 60, make not cost power and just tyre bead can be moved on bench board 1 table top; If bench board 1 table top is wide relative to the too narrow and inconvenient tire patching human users of medium-sized tire, joystick 11 can be shaken, joystick 11 drives telescopic screw rod 24 to move forward, bench board 1 front end table top is risen by jacking block head 26, make support connective pole 5 drive rear quarter panel 6 to roll outward simultaneously, thus expand the space of bench board 1 table top being placed tyre bead; Then two crotches 27 are first anchored on the periderm in tyre bead circle, make the fastening of two crotches 27 by applying suitable external force to vertical type pressurization bar 33 and horizontal pressure bar 38 and outwards pull periderm simultaneously and the periderm in tyre bead circle is expanded again, thus tire patching personnel can be repaired in tyre bead circle smoothly.
3rd centreless spreading mechanism is implemented to expand tire working process to giant tire: be first placed into taking off to move from the tyre bead of giant tire out from wheel hub on support baseboard 40 and by the position-limiting action of outer support side plate 39 and inner support side plate 46, tyre bead can not be toppled over to both sides, again two pairs of circular arc calvus 58 are first anchored on the periderm in tyre bead circle, make the fastening of two pairs of circular arc calvus 58 by applying suitable external force to hand bar 43 and outwards pull periderm simultaneously and the periderm in tyre bead circle is expanded again, thus tire patching personnel can be repaired in tyre bead circle smoothly, tire patching personnel can be sitting in and bearing 41 carry out operation and time saving and energy saving in tire patching operating process.
When vulcanizing machine does not work or vulcanizing machine leaves unused, the first centreless spreading mechanism, the second centreless spreading mechanism, the 3rd centreless spreading mechanism can be drawn in be placed in frame and be convenient to next operation.
In a word, the foregoing is only preferred embodiment of the present invention, all equalizations done according to the present patent application the scope of the claims change and modify, and all should belong to the covering scope of patent of the present invention.