CN104441259B - Annular magnet magnetic supporting rotary ultrasonic Knife handle structure - Google Patents

Annular magnet magnetic supporting rotary ultrasonic Knife handle structure Download PDF

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Publication number
CN104441259B
CN104441259B CN201410718266.XA CN201410718266A CN104441259B CN 104441259 B CN104441259 B CN 104441259B CN 201410718266 A CN201410718266 A CN 201410718266A CN 104441259 B CN104441259 B CN 104441259B
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annular magnet
handle
knife
horn
ultrasonic
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CN104441259A (en
Inventor
胡中伟
黄身桂
郭建民
徐西鹏
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Huaqiao University
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Huaqiao University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/02Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy
    • B06B1/06Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • B24B1/04Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Knives (AREA)

Abstract

The invention discloses annular magnet magnetic supporting rotary ultrasonic Knife handle structure, including lathe, rotate the handle of a knife housing being installed in lathe and the ultrasonic system being installed in handle of a knife housing, ultrasonic system includes horn, the front end of horn is fixedly connected with handle of a knife housing, also include the second annular magnet of the first annular Magnet being installed in handle of a knife housing and the rear end being installed in horn, second annular magnet is positioned at first annular Magnet, and the polarity of the inner face of first annular Magnet is identical with the polarity of the outer peripheral face of the second annular magnet, the effect repelled each other by first annular Magnet and the second annular magnet same sex is so that can contactless be relatively fixed diametrically between the rear end of horn and handle of a knife housing.This Knife handle structure improves stability and the radial rigidity of ultrasonic system, and then improves machining accuracy;And do not interfere with the transmission of its axial ultrasonic vibration wave, also will not cause loss and the system heat generation of ultrasonic energy.

Description

Annular magnet magnetic supporting rotary ultrasonic Knife handle structure
Technical field
The present invention relates to annular magnet magnetic supporting rotary ultrasonic Knife handle structure.
Background technology
The hard brittle materials such as engineering ceramics, optical glass, artificial intraocular lenses are because having hardness height, chemical stability The advantage such as good, the most oxidizable, wear-resistant, corrosion-resistant and be widely used.But, these hard brittle materials Having high hardness and fragility, its processing is the most difficult.Ultrasound wave processing be recent decades progressively develop and The novel processing method of one of application, substantial amounts of theoretical and experimental study shows, at hard fragility difficult-to-machine material Precision Machining in ultrasound wave processing there is the technological effect that common processing methods is incomparable.In order to preferably Play the advantage of ultrasound wave processing, generally by ultrasound wave processing and other tradition processing connected applications, as ultrasonic Vibration-assisted grinding, supersonic vibration assisted machining, supersonic vibration auxiliary milling and supersonic vibration auxiliary drilling etc., In the processing that these are traditional, add supersonic vibration auxiliary energy be greatly improved its machining accuracy and working (machining) efficiency.
Rotary ultrasonic machining is a kind of combined machining method Ultrasonic machining and traditional mechanical processing combined. Adding instrument in man-hour while making the extensional vibration of the little amplitude of supersonic frequency, making high speed rotating around its axis again simultaneously.This Sample i.e. overcomes the feature that Ultrasonic Machining Efficiency is relatively low, improves again the precision of traditional mechanical processing.In order to expand The application of big rotary ultrasonic machining, by designed in conjunction to ultrasonic vibration system and handle of a knife go out ultrasonic handle of a knife. This handle of a knife directly can be connected with machine tool chief axis and realize high speed rotary motion, and supersonic vibration is then by ultrasonic generator Machining tool is driven to do longitudinal ultrasonic vibration by horn.Whole ultrasonic vibration system is then by horn Zero amplitude position is fixed with handle of a knife shell, does high speed rotary motion under handle of a knife shell drives.The most designed Ultrasonic handle of a knife in ultrasonic vibration system it is entered only by zero shift node in horn together with machining tool Row is fixing, and bearing's axial width is less, and therefore, the radial rigidity causing this handle of a knife is little, machining tool Low with the axiality of machine tool chief axis, and when handle of a knife does high speed rotary motion, vibrational system rear end and tool ends end Certain rocking will be produced due to bias, have a strong impact on machining accuracy.In order to improve radially of the axis of rotation Rigidity and stability, generally need to be fixed in the two of axle position and limit, but, supersonic vibration due to The vibration of ultrasound wave can be there is vertically, when carrying out Under Ultrasonic Vibration moving axis radially clamping, it can be hindered axial Vibration so that ultrasonic energy lose, cause vibrational system to generate heat simultaneously.Therefore, be the most all In horn amplitude be zero location point ultrasonic system is fixed, poor stability, radial rigidity is low, makes Obtain machining accuracy to reduce.
Summary of the invention
The invention provides annular magnet magnetic supporting rotary ultrasonic Knife handle structure, which overcome background technology institute The deficiency existed.The technical solution adopted for the present invention to solve the technical problems is: annular magnet magnetic supporting Rotary ultrasonic Knife handle structure, it includes that lathe, rotation are installed in the handle of a knife housing (10) of lathe and are installed in Ultrasonic system in handle of a knife housing (10), ultrasonic system includes horn (21), horn (21) Front end be fixedly connected with handle of a knife housing (10);
This rotary ultrasonic Knife handle structure also includes the first annular Magnet (31) being installed in handle of a knife housing (10) With second annular magnet (32) of the rear end being installed in horn (21), the second annular magnet (32) is positioned at In first annular Magnet (31), and the polarity of the inner face of first annular Magnet (31) and the second annular magnet (32) polarity of outer peripheral face is identical, by first annular Magnet (31) and the second annular magnet (32) Effect that the same sex is repelled each other is so that diametrically can nothing between the rear end of horn (21) and handle of a knife housing (10) Being relatively fixed of contact.
Among one preferred embodiment: the rear inner wall of described handle of a knife housing (10) is provided with the groove (17) of annular, Described first annular Magnet (31) is fixedly installed in groove (17).
Among one preferred embodiment: described ultrasonic system also includes being socketed in horn (21) piezoelectricity outward Pottery (41), the periphery, rear end of horn (21) is provided with First terrace (22) and second step face (23), Piezoelectric ceramics (41) lower surface is abutted against mutually with First terrace (22), and the second annular magnet (32) is socketed In horn (21), outward and its bottom face is abutted against mutually with piezoelectric ceramics (41) upper surface, is additionally provided with fixed cover (24) and locking part (25), fixed cover (24) is socketed in horn (21) outward and its bottom face and second Step surface (23) is abutted against mutually with the top end face of the second annular magnet (32), and locking part (25) is by fixed cover (24), the second annular magnet (32) and horn (21) interlocking are together.
Among one preferred embodiment: described locking part (25) is bolt, the rear end of horn (21) is offered There are the screw (26) of longitudinal extension, the nut contact of the bolt top end face in fixed cover (24), the spiral shell of bolt In bar stretches into screw (26) and coordinate with screw (26) bolt.
Among one preferred embodiment: the front inner wall of described handle of a knife housing (10) is provided with the 3rd step surface (13), The periphery, front end of described horn (21) is provided with bulge loop (27), the top end face of bulge loop (27) and the 3rd step Face (13) is abutted against mutually, is additionally provided with fixing lid (28), and this fixing lid (28) is resisted against the end of bulge loop (27) End face and the inwall phase tight fit with handle of a knife housing (10).
Among one preferred embodiment: described ultrasonic system also includes the first induction coil, the second induction coil And wire (44) (42), piezoelectric ceramics (41) is installed in horn (21), the first induction coil dress Be connected on lathe, the second induction coil (42) be installed in handle of a knife housing (10) upper and with the first induction coil Corresponding, wire (44) connects piezoelectric ceramics (41) and the second induction coil (42), the first induction coil By transfer of ultrasonic energy to the second induction coil (42), the second induction coil (42) passes through wire (44) By transfer of ultrasonic energy to piezoelectric ceramics (41) so that piezoelectric ceramics (41) produces supersonic vibration and then makes Horn (21) produces supersonic vibration.
Among one preferred embodiment: after described second induction coil (42) is socketed in handle of a knife housing (10) Periphery, end, handle of a knife housing (10) rear end offers the wire guide (14) run through inside and outside handle of a knife housing (10), Wire (44) passes wire guide (14).
Among one preferred embodiment: described handle of a knife housing (10) includes procapsid (15) and back casing (16), It is fixed by bolt (18) between procapsid (15) and back casing (16).
The technical program is compared with background technology, and it has the advantage that
The effect that repelled each other by first annular Magnet and the second annular magnet same sex is so that the rear end of horn and handle of a knife Contactless can be relatively fixed diametrically between housing, improve stability and the radial rigidity of ultrasonic system, And then raising machining accuracy;And, handle of a knife shell is contactless with the rear end of horn, does not interferes with its axial ultrasonic The transmission of vibration wave, also will not cause loss and the system heat generation of ultrasonic energy.
Accompanying drawing explanation
The invention will be further described with embodiment below in conjunction with the accompanying drawings.
Fig. 1 depicts the overall signal of the annular magnet magnetic supporting rotary ultrasonic Knife handle structure of a preferred embodiment Figure.
Fig. 2 depicts the A-A cross-sectional schematic of Fig. 1.
Fig. 3 depicts the sectional view of the handle of a knife housing of a preferred embodiment.
Fig. 4 depicts the sectional view of the horn of a preferred embodiment.
Detailed description of the invention
Refer to Fig. 1 to Fig. 4, a preferred embodiment of annular magnet magnetic supporting rotary ultrasonic Knife handle structure, Described annular magnet magnetic supporting rotary ultrasonic Knife handle structure, it includes lathe (not shown), handle of a knife shell Body 10 and ultrasonic system, first annular Magnet 31 and the second annular magnet 32.
Described handle of a knife housing 10 rotates and is installed in lathe.In the present embodiment, after the inwall of described handle of a knife housing 10 End is provided with the groove 17 of annular.
In the present embodiment, described handle of a knife housing 10 includes procapsid 15 and back casing 16, procapsid 15 and after It is fixed by bolt 18 between housing 16.Described groove 17 is arranged on procapsid 15 and back casing 16 Junction.
In the present embodiment, the front inner wall of described handle of a knife housing 10 is provided with the 3rd step surface 13, handle of a knife housing 10 The wire guide 14 run through inside and outside handle of a knife housing 10 is offered in rear end.
Described ultrasonic system is installed in handle of a knife housing 10, and described ultrasonic system includes horn 21, becomes The front end of width bar 21 is fixedly connected with handle of a knife housing 10.
In the present embodiment, the periphery, rear end of described horn 21 is provided with First terrace 22 and second step face 23, And the rear end of horn 21 offers the screw 26 of longitudinal extension.
In the present embodiment, the periphery, front end of described horn 21 is provided with bulge loop 27, the top end face of bulge loop 27 and Three step surface 13 phases are abutted against, and are additionally provided with fixing lid 28, this fixing lid 28 be resisted against bulge loop 27 bottom faces and Inwall phase tight fit with handle of a knife housing 10.
In the present embodiment, described ultrasonic system also includes piezoelectric ceramics the 41, first induction coil (in figure not Illustrate), the second induction coil 42 and wire 44, piezoelectric ceramics 41 is installed in horn 21, the first sense Answer coil to be installed on lathe, the second induction coil 42 be installed on handle of a knife housing 10 and with first line of induction Enclosing corresponding, wire 44 connects piezoelectric ceramics 41 and the second induction coil 42, and the first induction coil is by ultrasonic Wave energy is transferred to the second induction coil 42, and ultrasonic energy is passed by the second induction coil 42 by wire 44 It is handed to piezoelectric ceramics 41 so that piezoelectric ceramics 41 produces supersonic vibration and then makes horn 21 produce supersonic vibration.
In the present embodiment, described piezoelectric ceramics 41 is socketed in that horn 21 is outer and lower surface and First terrace 22 Being abutted against mutually, described second induction coil 42 is socketed in the rearward end periphery of handle of a knife housing 10, and wire 44 is through leading String holes 14.
Described first annular Magnet 31 is installed in handle of a knife housing 10.In the present embodiment, described first annular Magnet 31 are fixedly installed in groove 17.
Described second annular magnet 32 is installed in the rear end of horn 21, and the second annular magnet 32 is positioned at the first ring In shape Magnet 31, and the pole of the outer peripheral face of the polarity of the inner face of first annular Magnet 31 and the second annular magnet 32 Property is identical, and the effect that repelled each other with second annular magnet 32 same sex by first annular Magnet 31 is so that horn 21 Rear end and handle of a knife housing 10 between can contactless be relatively fixed diametrically.
In the present embodiment, the second annular magnet 32 is socketed in that horn 21 is outer and its bottom face and piezoelectric ceramics 41 upper surfaces are abutted against mutually, are additionally provided with fixed cover 24 and locking part 25, and fixed cover 24 is socketed in horn 21 Outer and its bottom face is abutted against mutually with the top end face in second step face 23 and the second annular magnet 32, locking part 25 By fixed cover the 24, second annular magnet 32 together with horn 21 interlocking.
In the present embodiment, described locking part 25 is bolt, and the nut contact of bolt is on the top of fixed cover 24 Face, in the screw rod of bolt stretches into screw 26 and coordinates with screw 26 bolt.
During use, the rear end of handle of a knife housing 10 and motors connect and rotate in a circumferential direction under the driving of motor, The leading section of horn 21 is fixed with machining tool.Repelled each other by first annular Magnet and the second annular magnet same sex Effect so that can contactless be relatively fixed diametrically between the rear end of horn and handle of a knife housing, improve The stability of ultrasonic system and radial rigidity, and then improve machining accuracy;And, handle of a knife shell and horn it Rear end is contactless, does not interferes with the transmission of its axial ultrasonic vibration wave, also will not cause ultrasonic energy loss and System heat generation.
The above, only present pre-ferred embodiments, therefore the scope that the present invention implements can not be limited according to this, The equivalence change i.e. made according to the scope of the claims of the present invention and description and modification, all should still belong to the present invention and contain In the range of.

Claims (7)

1. annular magnet magnetic supporting rotary ultrasonic Knife handle structure, it includes that lathe, rotation are installed in lathe Handle of a knife housing (10) and the ultrasonic system being installed in handle of a knife housing (10), ultrasonic system includes becoming Width bar (21), the front end of horn (21) is fixedly connected with handle of a knife housing (10), it is characterised in that: This rotary ultrasonic Knife handle structure also includes first annular Magnet (31) and the dress being installed in handle of a knife housing (10) Being connected on second annular magnet (32) of the rear end of horn (21), the second annular magnet (32) is positioned at first In annular magnet (31), and the polarity of the inner face of first annular Magnet (31) and the second annular magnet (32) The polarity of outer peripheral face identical, by first annular Magnet (31) and the second annular magnet (32) same sex phase The effect scolded is so that diametrically can be contactless between the rear end of horn (21) and handle of a knife housing (10) It is relatively fixed;Described ultrasonic system also includes being socketed in horn (21) piezoelectric ceramics (41) outward, becomes The periphery, rear end of width bar (21) is provided with First terrace (22) and second step face (23), piezoelectric ceramics (41) Lower surface is abutted against mutually with First terrace (22), and the second annular magnet (32) is socketed in horn (21) Outer and its bottom face is abutted against mutually with piezoelectric ceramics (41) upper surface, is additionally provided with fixed cover (24) and locking part (25), fixed cover (24) be socketed in horn (21) outward and its bottom face and second step face (23) and The top end face of the second annular magnet (32) is abutted against mutually, and locking part (25) is by fixed cover (24), the second annular Magnet (32) and horn (21) interlocking are together.
Annular magnet magnetic supporting rotary ultrasonic Knife handle structure the most according to claim 1, its feature exists In: the rear inner wall of described handle of a knife housing (10) is provided with the groove (17) of annular, described first annular Magnet (31) it is fixedly installed in groove (17).
Annular magnet magnetic supporting rotary ultrasonic Knife handle structure the most according to claim 1, its feature exists In: described locking part (25) is bolt, and the rear end of horn (21) offers the screw (26) of longitudinal extension, The nut contact of the bolt top end face in fixed cover (24), the screw rod of bolt stretch in screw (26) and with Screw (26) bolt coordinates.
Annular magnet magnetic supporting rotary ultrasonic Knife handle structure the most according to claim 1, its feature exists In: the front inner wall of described handle of a knife housing (10) is provided with the 3rd step surface (13), described horn (21) Periphery, front end be provided with bulge loop (27), top end face and the 3rd step surface (13) of bulge loop (27) are abutted against mutually, Be additionally provided with fixing lid (28), this fixing lid (28) be resisted against bulge loop (27) bottom face and with handle of a knife housing (10) inwall phase tight fit.
Annular magnet magnetic supporting rotary ultrasonic Knife handle structure the most according to claim 1, its feature exists In: described ultrasonic system also includes the first induction coil, the second induction coil (42) and wire (44), Piezoelectric ceramics (41) is installed in horn (21), and the first induction coil is installed on lathe, the second sense Coil (42) is answered to be installed in handle of a knife housing (10) upper and corresponding with the first induction coil, wire (44) Connecting piezoelectric ceramics (41) and the second induction coil (42), the first induction coil is by transfer of ultrasonic energy extremely Second induction coil (42), the second induction coil (42) is by wire (44) by transfer of ultrasonic energy extremely Piezoelectric ceramics (41) is so that piezoelectric ceramics (41) produces supersonic vibration and then makes horn (21) generation super Sonic vibration.
Annular magnet magnetic supporting rotary ultrasonic Knife handle structure the most according to claim 5, its feature exists In: described second induction coil (42) is socketed in the rearward end periphery of handle of a knife housing (10), handle of a knife housing (10) wire guide (14) run through inside and outside handle of a knife housing (10) is offered in rear end, and wire (44) passes wire Hole (14).
Annular magnet magnetic supporting rotary ultrasonic handle of a knife the most as claimed in any of claims 1 to 6 Structure, it is characterised in that: described handle of a knife housing (10) includes procapsid (15) and back casing (16), front It is fixed by bolt (18) between housing (15) and back casing (16).
CN201410718266.XA 2014-12-02 2014-12-02 Annular magnet magnetic supporting rotary ultrasonic Knife handle structure Active CN104441259B (en)

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CN104441259B true CN104441259B (en) 2016-08-24

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Publication number Priority date Publication date Assignee Title
CN104759400B (en) * 2015-04-01 2017-05-31 清华大学 Capacitively coupled non-contact rotary ultrasonic vibration head
CN109773977B (en) * 2019-04-01 2023-09-01 南京航浦机械科技有限公司 Ultrasonic internal cooling tool handle for central cooling drilling

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* Cited by examiner, † Cited by third party
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JPH0230801B2 (en) * 1981-10-20 1990-07-10 Seiko Instr & Electronics 5JIKUSEIGYOGATAJIKIJIKUKEOMOCHIITASHINDOSETSUSAKUSOCHI
JP2891570B2 (en) * 1991-09-20 1999-05-17 三菱重工業株式会社 Ultrasonic processing head
JP4549822B2 (en) * 2004-11-17 2010-09-22 株式会社ディスコ Ultrasonic vibration cutting equipment
CN101898298A (en) * 2010-07-14 2010-12-01 天津大学 Accessory non-contact power supply type rotary ultrasonic machining device
CN103128605B (en) * 2013-03-22 2015-03-18 东莞华中科技大学制造工程研究院 Ultrasonic machining knife handle
CN204367179U (en) * 2014-12-02 2015-06-03 华侨大学 A kind of annular magnet magnetic supporting rotary ultrasonic Knife handle structure

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