CN104441259A - Rotating ultrasonic tool shank structure supported by magnetic force of annular magnets - Google Patents

Rotating ultrasonic tool shank structure supported by magnetic force of annular magnets Download PDF

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Publication number
CN104441259A
CN104441259A CN201410718266.XA CN201410718266A CN104441259A CN 104441259 A CN104441259 A CN 104441259A CN 201410718266 A CN201410718266 A CN 201410718266A CN 104441259 A CN104441259 A CN 104441259A
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CN
China
Prior art keywords
ultrasonic
annular magnet
handle
knife
induction coil
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CN201410718266.XA
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Chinese (zh)
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CN104441259B (en
Inventor
胡中伟
黄身桂
郭建民
徐西鹏
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Huaqiao University
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Huaqiao University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/02Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy
    • B06B1/06Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • B24B1/04Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Knives (AREA)

Abstract

The invention discloses a rotating ultrasonic tool shank structure supported by the magnetic force of annular magnets. The tool shank structure comprises a machine tool, a tool shank casing rotationally mounted on the machine tool, and an ultrasonic system mounted in the tool shank casing, wherein the ultrasonic system comprises an amplitude-change pole; the front end of the amplitude-change pole is fixedly connected with the tool shank casing; the tool shank structure further comprises a first annular magnet mounted in the tool shank casing and a second annular magnet mounted at the rear end of the amplitude-change pole; the second annular magnet is positioned in the first annular magnet; the polarity of the inner surface of the first annular magnet is the same as that of the peripheral surface of the second annular magnet; the rear end of the amplitude-change pole can be relatively fixed with the tool shank casing in the radial direction in a non-contact way through the effect that the same polarities of the first annular magnet and the second annular magnet mutually repel. The tool shank structure improves the stability and the radial stiffness of the ultrasonic system, further improves the machining precision, and can neither influence the transmission of axial ultrasonic vibration wave nor cause ultrasonic energy loss and heating of the system.

Description

Annular magnet magnetic supporting rotary ultrasonic Knife handle structure
Technical field
The present invention relates to annular magnet magnetic supporting rotary ultrasonic Knife handle structure.
Background technology
The hard brittle materials such as engineering ceramics, optical glass, artificial lens are widely used because having the advantages such as hardness is high, chemical stability good, not oxidizable, wear-resistant, corrosion-resistant.But these hard brittle materials have high hardness and fragility, its processing is very difficult.Ultrasonic wave processing is the novel processing method of one progressively developing nearly decades and apply, and a large amount of theoretical and experimental studies shows, in the Precision Machining of hard fragility difficult-to-machine material, ultrasonic wave processing has the incomparable technological effect of common processing methods.In order to better play the advantage of ultrasonic wave processing, usually connected applications is processed in ultrasonic wave processing and other tradition, as supersonic vibration assistant grinding, ultrasonic vibration assisted machining, ultrasonic vibration assist milling and ultrasonic vibration to assist drilling etc., in the processing that these are traditional, add ultrasonic vibration auxiliary energy greatly improve its machining accuracy and working (machining) efficiency.
Rotary ultrasonic machining is a kind of combined machining method Ultrasonic machining and traditional machining combined.Add man-hour instrument while do the extensional vibration of the little amplitude of supersonic frequency, make High Rotation Speed around its axis again simultaneously.So namely, overcome the feature that Ultrasonic Machining Efficiency is lower, turn improve the precision of traditional machining.In order to expand the application of rotary ultrasonic machining, now by ultrasonic vibration system and handle of a knife designed in conjunction go out ultrasonic handle of a knife.This handle of a knife directly can be connected with machine tool chief axis and realize high speed rotary motion, and ultrasonic vibration then drives machining tool to do longitudinal ultrasonic vibration by ultrasonic generator by ultrasonic transformer.Whole ultrasonic vibration system is then fixed by zero amplitude position on ultrasonic transformer and handle of a knife shell, under handle of a knife shell drives, do high speed rotary motion.In ultrasonic handle of a knife designed at present, ultrasonic vibration system is fixed it only by zero shift node on ultrasonic transformer together with machining tool, and bearing's axial width is less, therefore, cause that the radial rigidity of this handle of a knife is little, the axiality of machining tool and machine tool chief axis is low, and when handle of a knife does high speed rotary motion, vibrational system rear end and tool ends end all can produce certain rocking due to bias, have a strong impact on machining accuracy.In order to improve radial rigidity and the stability of rotating shaft, usually need be fixed in two of an axle position and limit, but, due to hyperacoustic vibration can be there is vertically in ultrasonic vibration, when carrying out radial direction clamping to Under Ultrasonic Vibration moving axis, the vibration of its axis can be hindered, ultrasonic energy is lost, cause vibrational system to generate heat simultaneously.Therefore, be all at present on ultrasonic transformer amplitude be zero location point ultrasonic system is fixed, poor stability, radial rigidity is low, and machining accuracy is reduced.
Summary of the invention
The invention provides annular magnet magnetic supporting rotary ultrasonic Knife handle structure, which overcome the deficiency existing for background technology.The technical solution adopted for the present invention to solve the technical problems is: annular magnet magnetic supporting rotary ultrasonic Knife handle structure, it comprises lathe, rotate the handle of a knife housing (10) being installed in lathe and the ultrasonic system be installed in handle of a knife housing (10), ultrasonic system comprises ultrasonic transformer (21), front end and the handle of a knife housing (10) of ultrasonic transformer (21) are fixedly connected, it is characterized in that: it also comprises second annular magnet (32) of the first annular magnet (31) being installed in handle of a knife housing (10) and the rear end being installed in ultrasonic transformer (21), second annular magnet (32) is positioned at the first annular magnet (31), and the polarity of the inner face of the first annular magnet (31) is identical with the polarity of the outer peripheral face of the second annular magnet (32), by the work of the first annular magnet (31) and the second annular magnet (32) two like magnetic poles repel each other in order to make diametrically can be contactless relative fixing between the rear end of ultrasonic transformer (21) and handle of a knife housing (10).
Among one preferred embodiment: the rear inner wall of described handle of a knife housing (10) is provided with the groove (17) of annular, and described first annular magnet (31) is fixedly installed in groove (17).
Among one preferred embodiment: described ultrasonic system also comprises and is socketed in ultrasonic transformer (21) piezoelectric ceramics outward (41), the periphery, rear end of ultrasonic transformer (21) is provided with First terrace (22) and second step face (23), piezoelectric ceramics (41) lower surface is abutted against mutually with First terrace (22), second annular magnet (32) be socketed in ultrasonic transformer (21) outward and its bottom face be abutted against mutually with piezoelectric ceramics (41) upper surface, separately be provided with fixed cover (24) and locking part (25), fixed cover (24) be socketed in ultrasonic transformer (21) outward and its bottom face be abutted against mutually with the top end face of second step face (23) and the second annular magnet (32), locking part (25) is by fixed cover (24), second annular magnet (32) and ultrasonic transformer (21) interlocking are together.
Among one preferred embodiment: described locking part (25) is bolt, the rear end of ultrasonic transformer (21) offers screw (26) extending longitudinally, the top end face of nut contact in fixed cover (24) of bolt, the screw rod of bolt to stretch in screw (26) and coordinates with screw (26) bolt.
Among one preferred embodiment: the front inner wall of described handle of a knife housing (10) is provided with the 3rd step surface (13), the periphery, front end of described ultrasonic transformer (21) is provided with bulge loop (27), the top end face of bulge loop (27) is abutted against mutually with the 3rd step surface (13), separately be provided with fixed cap (28), this fixed cap (28) be resisted against bulge loop (27) bottom face and with the inwall phase tight fit of handle of a knife housing (10).
Among one preferred embodiment: described ultrasonic system also comprises piezoelectric ceramics (41), first induction coil, second induction coil (42) and wire (44), piezoelectric ceramics (41) is installed on ultrasonic transformer (21), first induction coil is installed on lathe, it is upper and corresponding with the first induction coil that second induction coil (42) is installed in handle of a knife housing (10), wire (44) connects piezoelectric ceramics (41) and the second induction coil (42), first induction coil is by transfer of ultrasonic energy to the second induction coil (42), second induction coil (42) by wire (44) by transfer of ultrasonic energy to piezoelectric ceramics (41) with make piezoelectric ceramics (41) produce ultrasonic vibration so that make ultrasonic transformer (21) produce ultrasonic vibration.
Among one preferred embodiment: described second induction coil (42) is socketed in the rearward end periphery of handle of a knife housing (10), the wire guide (14) run through inside and outside handle of a knife housing (10) is offered in handle of a knife housing (10) rear end, and wire (44) is through wire guide (14).
Among one preferred embodiment: described handle of a knife housing (10) comprises procapsid (15) and back casing (16), be fixed by bolt (18) between procapsid (15) and back casing (16).
The technical program is compared with background technology, and its tool has the following advantages:
By the work of the first annular magnet and the second annular magnet two like magnetic poles repel each other in order to make diametrically can be contactless relative fixing between the rear end of ultrasonic transformer and handle of a knife housing, improve stability and the radial rigidity of ultrasonic system, and then improve machining accuracy; And the rear end of handle of a knife shell and ultrasonic transformer is contactless, the transmission of its axial ultrasonic vibration wave can not be affected, also can not cause loss and the system heating of ultrasonic energy.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described.
Fig. 1 depicts the overall schematic of the annular magnet magnetic supporting rotary ultrasonic Knife handle structure of a preferred embodiment.
Fig. 2 depicts the A-A cross-sectional schematic of Fig. 1.
Fig. 3 depicts the sectional view of the handle of a knife housing of a preferred embodiment.
Fig. 4 depicts the sectional view of the ultrasonic transformer of a preferred embodiment.
Detailed description of the invention
Please refer to Fig. 1 to Fig. 4, one preferred embodiment of annular magnet magnetic supporting rotary ultrasonic Knife handle structure, described annular magnet magnetic supporting rotary ultrasonic Knife handle structure, it comprises lathe (not shown), handle of a knife housing 10 and ultrasonic system, the first annular magnet 31 and the second annular magnet 32.
Described handle of a knife housing 10 rotates and is installed in lathe.In the present embodiment, the rear inner wall of described handle of a knife housing 10 is provided with the groove 17 of annular.
In the present embodiment, described handle of a knife housing 10 comprises procapsid 15 and back casing 16, is fixed between procapsid 15 and back casing 16 by bolt 18.Described groove 17 is arranged on the junction of procapsid 15 and back casing 16.
In the present embodiment, the front inner wall of described handle of a knife housing 10 is provided with the 3rd step surface 13, and the wire guide 14 run through inside and outside handle of a knife housing 10 is offered in handle of a knife housing 10 rear end.
Described ultrasonic system is installed in handle of a knife housing 10, and described ultrasonic system comprises ultrasonic transformer 21, and front end and the handle of a knife housing 10 of ultrasonic transformer 21 are fixedly connected.
In the present embodiment, the periphery, rear end of described ultrasonic transformer 21 is provided with First terrace 22 and second step face 23, and the rear end of ultrasonic transformer 21 offers screw 26 extending longitudinally.
In the present embodiment, the periphery, front end of described ultrasonic transformer 21 is provided with bulge loop 27, and the top end face of bulge loop 27 is abutted against mutually with the 3rd step surface 13, is separately provided with fixed cap 28, this fixed cap 28 be resisted against bulge loop 27 bottom face and with the inwall phase tight fit of handle of a knife housing 10.
In the present embodiment, described ultrasonic system also comprises piezoelectric ceramics 41, first induction coil (not shown), second induction coil 42 and wire 44, piezoelectric ceramics 41 is installed on ultrasonic transformer 21, first induction coil is installed on lathe, second induction coil 42 to be installed on handle of a knife housing 10 and corresponding with the first induction coil, wire 44 connects piezoelectric ceramics 41 and the second induction coil 42, first induction coil is by transfer of ultrasonic energy to the second induction coil 42, second induction coil 42 by wire 44 by transfer of ultrasonic energy to piezoelectric ceramics 41 to make piezoelectric ceramics 41 produce ultrasonic vibration and then to make ultrasonic transformer 21 produce ultrasonic vibration.
In the present embodiment, described piezoelectric ceramics 41 is socketed in outside ultrasonic transformer 21 and lower surface and is abutted against mutually with First terrace 22, and described second induction coil 42 is socketed in the rearward end periphery of handle of a knife housing 10, and wire 44 is through wire guide 14.
Described first annular magnet 31 is installed in handle of a knife housing 10.In the present embodiment, described first annular magnet 31 is fixedly installed in groove 17.
Described second annular magnet 32 is installed in the rear end of ultrasonic transformer 21, second annular magnet 32 is positioned at the first annular magnet 31, and the polarity of the inner face of the first annular magnet 31 is identical with the polarity of the outer peripheral face of the second annular magnet 32, by the work of the first annular magnet 31 and the second annular magnet 32 two like magnetic poles repel each other in order to make diametrically can be contactless relative fixing between the rear end of ultrasonic transformer 21 and handle of a knife housing 10.
In the present embodiment, second annular magnet 32 is socketed in outer and its bottom face of ultrasonic transformer 21 and is abutted against mutually with piezoelectric ceramics 41 upper surface, separately be provided with fixed cover 24 and locking part 25, fixed cover 24 is socketed in outer and its bottom face of ultrasonic transformer 21 and is abutted against mutually with the top end face of second step face 23 and the second annular magnet 32, locking part 25 by fixed cover 24, second annular magnet 32 together with ultrasonic transformer 21 interlocking.
In the present embodiment, described locking part 25 is bolt, and the nut contact of bolt is at the top end face of fixed cover 24, and the screw rod of bolt to stretch in screw 26 and coordinates with screw 26 bolt.
During use, the rear end of handle of a knife housing 10 and motors connect and rotate in a circumferential direction under the driving of motor, and before ultrasonic transformer 21, end winding support has machining tool.By the work of the first annular magnet and the second annular magnet two like magnetic poles repel each other in order to make diametrically can be contactless relative fixing between the rear end of ultrasonic transformer and handle of a knife housing, improve stability and the radial rigidity of ultrasonic system, and then improve machining accuracy; And the rear end of handle of a knife shell and ultrasonic transformer is contactless, the transmission of its axial ultrasonic vibration wave can not be affected, also can not cause loss and the system heating of ultrasonic energy.
The above, be only present pre-ferred embodiments, therefore can not limit scope of the invention process according to this, the equivalence change namely done according to the scope of the claims of the present invention and description with modify, all should still belong in scope that the present invention contains.

Claims (8)

1. annular magnet magnetic supporting rotary ultrasonic Knife handle structure, it comprises lathe, rotate the handle of a knife housing (10) being installed in lathe and the ultrasonic system be installed in handle of a knife housing (10), ultrasonic system comprises ultrasonic transformer (21), front end and the handle of a knife housing (10) of ultrasonic transformer (21) are fixedly connected, it is characterized in that: it also comprises second annular magnet (32) of the first annular magnet (31) being installed in handle of a knife housing (10) and the rear end being installed in ultrasonic transformer (21), second annular magnet (32) is positioned at the first annular magnet (31), and the polarity of the inner face of the first annular magnet (31) is identical with the polarity of the outer peripheral face of the second annular magnet (32), by the work of the first annular magnet (31) and the second annular magnet (32) two like magnetic poles repel each other in order to make diametrically can be contactless relative fixing between the rear end of ultrasonic transformer (21) and handle of a knife housing (10).
2. annular magnet magnetic supporting rotary ultrasonic Knife handle structure according to claim 1, it is characterized in that: the rear inner wall of described handle of a knife housing (10) is provided with the groove (17) of annular, and described first annular magnet (31) is fixedly installed in groove (17).
3. annular magnet magnetic supporting rotary ultrasonic Knife handle structure according to claim 1, it is characterized in that: described ultrasonic system also comprises and is socketed in ultrasonic transformer (21) piezoelectric ceramics outward (41), the periphery, rear end of ultrasonic transformer (21) is provided with First terrace (22) and second step face (23), piezoelectric ceramics (41) lower surface is abutted against mutually with First terrace (22), second annular magnet (32) be socketed in ultrasonic transformer (21) outward and its bottom face be abutted against mutually with piezoelectric ceramics (41) upper surface, separately be provided with fixed cover (24) and locking part (25), fixed cover (24) be socketed in ultrasonic transformer (21) outward and its bottom face be abutted against mutually with the top end face of second step face (23) and the second annular magnet (32), locking part (25) is by fixed cover (24), second annular magnet (32) and ultrasonic transformer (21) interlocking are together.
4. annular magnet magnetic supporting rotary ultrasonic Knife handle structure according to claim 3, it is characterized in that: described locking part (25) is bolt, the rear end of ultrasonic transformer (21) offers screw (26) extending longitudinally, the top end face of nut contact in fixed cover (24) of bolt, the screw rod of bolt to stretch in screw (26) and coordinates with screw (26) bolt.
5. annular magnet magnetic supporting rotary ultrasonic Knife handle structure according to claim 1, it is characterized in that: the front inner wall of described handle of a knife housing (10) is provided with the 3rd step surface (13), the periphery, front end of described ultrasonic transformer (21) is provided with bulge loop (27), the top end face of bulge loop (27) is abutted against mutually with the 3rd step surface (13), separately be provided with fixed cap (28), this fixed cap (28) be resisted against bulge loop (27) bottom face and with the inwall phase tight fit of handle of a knife housing (10).
6. annular magnet magnetic supporting rotary ultrasonic Knife handle structure according to claim 1, it is characterized in that: described ultrasonic system also comprises piezoelectric ceramics (41), first induction coil, second induction coil (42) and wire (44), piezoelectric ceramics (41) is installed on ultrasonic transformer (21), first induction coil is installed on lathe, it is upper and corresponding with the first induction coil that second induction coil (42) is installed in handle of a knife housing (10), wire (44) connects piezoelectric ceramics (41) and the second induction coil (42), first induction coil is by transfer of ultrasonic energy to the second induction coil (42), second induction coil (42) by wire (44) by transfer of ultrasonic energy to piezoelectric ceramics (41) with make piezoelectric ceramics (41) produce ultrasonic vibration so that make ultrasonic transformer (21) produce ultrasonic vibration.
7. annular magnet magnetic supporting rotary ultrasonic Knife handle structure according to claim 6, it is characterized in that: described second induction coil (42) is socketed in the rearward end periphery of handle of a knife housing (10), the wire guide (14) run through inside and outside handle of a knife housing (10) is offered in handle of a knife housing (10) rear end, and wire (44) is through wire guide (14).
8. annular magnet magnetic supporting rotary ultrasonic Knife handle structure as claimed in any of claims 1 to 7, it is characterized in that: described handle of a knife housing (10) comprises procapsid (15) and back casing (16), be fixed by bolt (18) between procapsid (15) and back casing (16).
CN201410718266.XA 2014-12-02 2014-12-02 Annular magnet magnetic supporting rotary ultrasonic Knife handle structure Active CN104441259B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104759400A (en) * 2015-04-01 2015-07-08 清华大学 Capacitive coupling type noncontact rotary ultrasonic vibrating head
CN109773977A (en) * 2019-04-01 2019-05-21 南京航浦机械科技有限公司 It is a kind of to cool down cryoprobe handle in the ultrasonic wave of drilling for center

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0230801B2 (en) * 1981-10-20 1990-07-10 Seiko Instr & Electronics 5JIKUSEIGYOGATAJIKIJIKUKEOMOCHIITASHINDOSETSUSAKUSOCHI
JPH0577145A (en) * 1991-09-20 1993-03-30 Mitsubishi Heavy Ind Ltd Ultrasonic machining head
JP2006147717A (en) * 2004-11-17 2006-06-08 Disco Abrasive Syst Ltd Ultrasonic vibration cutting device
CN101898298A (en) * 2010-07-14 2010-12-01 天津大学 Accessory non-contact power supply type rotary ultrasonic machining device
CN103128605A (en) * 2013-03-22 2013-06-05 东莞华中科技大学制造工程研究院 Ultrasonic machining knife handle
CN204367179U (en) * 2014-12-02 2015-06-03 华侨大学 A kind of annular magnet magnetic supporting rotary ultrasonic Knife handle structure

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0230801B2 (en) * 1981-10-20 1990-07-10 Seiko Instr & Electronics 5JIKUSEIGYOGATAJIKIJIKUKEOMOCHIITASHINDOSETSUSAKUSOCHI
JPH0577145A (en) * 1991-09-20 1993-03-30 Mitsubishi Heavy Ind Ltd Ultrasonic machining head
JP2006147717A (en) * 2004-11-17 2006-06-08 Disco Abrasive Syst Ltd Ultrasonic vibration cutting device
CN101898298A (en) * 2010-07-14 2010-12-01 天津大学 Accessory non-contact power supply type rotary ultrasonic machining device
CN103128605A (en) * 2013-03-22 2013-06-05 东莞华中科技大学制造工程研究院 Ultrasonic machining knife handle
CN204367179U (en) * 2014-12-02 2015-06-03 华侨大学 A kind of annular magnet magnetic supporting rotary ultrasonic Knife handle structure

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104759400A (en) * 2015-04-01 2015-07-08 清华大学 Capacitive coupling type noncontact rotary ultrasonic vibrating head
CN104759400B (en) * 2015-04-01 2017-05-31 清华大学 Capacitively coupled non-contact rotary ultrasonic vibration head
CN109773977A (en) * 2019-04-01 2019-05-21 南京航浦机械科技有限公司 It is a kind of to cool down cryoprobe handle in the ultrasonic wave of drilling for center
CN109773977B (en) * 2019-04-01 2023-09-01 南京航浦机械科技有限公司 Ultrasonic internal cooling tool handle for central cooling drilling

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