CN104441219B - Inorganic fire expanded perlite thermal-nsulation plate continuous maintaining production line and maintenance process - Google Patents
Inorganic fire expanded perlite thermal-nsulation plate continuous maintaining production line and maintenance process Download PDFInfo
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- CN104441219B CN104441219B CN201410644498.5A CN201410644498A CN104441219B CN 104441219 B CN104441219 B CN 104441219B CN 201410644498 A CN201410644498 A CN 201410644498A CN 104441219 B CN104441219 B CN 104441219B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
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Abstract
The invention belongs to the technical field of inorganic fire expanded perlite thermal-nsulation plate maintenance, be specifically related to a kind of inorganic fire expanded perlite thermal-nsulation plate hanging dish-type continuous maintaining production line and maintenance process.Solve existing inorganic fire expanded perlite thermal-nsulation plate maintenance exist time-consuming, take a lot of work, production continuously can not be formed, the problem of extreme influence warming plate output increased, a kind of inorganic fire expanded perlite thermal-nsulation plate hanging dish-type continuous maintaining production line, including curing kilns, loading device, lower wall device, hot blast supply air system and exhaust system.Present device is simple to operate, reliable.Can according to pressing plate speed, different template, adjust the equipment speed of service, and the debugging of equipment and simple to operate, trouble point is few, reliable.
Description
Technical field
The invention belongs to the technical field of inorganic fire expanded perlite thermal-nsulation plate maintenance, be specifically related to a kind of inorganic fire
Expanded perlite thermal-nsulation plate hanging dish-type continuous maintaining production line and maintenance process.
Background technology
Inorganic fire expanded perlite thermal-nsulation plate is to add the adjuvants such as firming agent through stirring with expanded perlite for main raw material(s)
Mix compressing rectangular flat.Just compacting warming plate out does not has intensity, needs at a certain temperature through hot-air seasoning maintenance
Solidification is.Conventional maintenance process is to use single dish catches warming plate, then is placed on chassis by pallet, sends into curing kilns
In, curing after again by chassis release, unload the warming plate after maintenance.Therefore, time-consuming, take a lot of work, it is impossible to formed and produce continuously,
The raising of extreme influence warming plate yield.
Summary of the invention
The present invention is to solve existing inorganic fire expanded perlite thermal-nsulation plate maintenance exist time-consuming, take a lot of work, it is impossible to formed
Produce continuously, the problem of extreme influence warming plate output increased, it is provided that a kind of inorganic fire expanded perlite thermal-nsulation plate hanging scaffold
Formula continuous maintaining production line and maintenance process.
The present invention takes techniques below scheme: a kind of inorganic fire expanded perlite thermal-nsulation continuous maintaining production of plate hanging dish-type
Line, including curing kilns, loading device, lower wall device, hot blast supply air system and exhaust system, loading device is arranged at curing kilns
Porch, lower wall device is arranged at the exit of curing kilns, and described curing kilns include kiln body, chain transmission device and some hang
Dish, hanging scaffold is hung on chain, and it is double that hanging scaffold includes being connected as one by the longeron as axis and opposing side rails is symmetrically formed
Side comb formula structure；Described loading device includes being all forward and backward two parts of unilateral comb formula structure, and front and back two parts are relative
Arranging centre and be provided with neutral, the size of neutral is more than the face size of hanging scaffold longeron, between the comb formula structure of loading device
Gap is more than the gap between the comb formula structure of hanging scaffold；Described lower wall device includes setting gradually and top is in same level
Lower wall device pallet, strip belts machine and flat board belt feeder on line, lower wall device pallet is unilateral comb formula structure, lower wall
Gap between the comb formula structure of device pallet is more than the gap between the comb formula structure of hanging scaffold.
Hanging scaffold includes that bilateral comb formula structure and hanger, bilateral comb formula structure also include longitudinal and cross beam, on longeron
Weld some longeron and crossbeams parallel to each other of being perpendicular to, form comb formula structure, longeron a length of warming plate width × pressing plate
The quantity of pressing plate amount of machine+inter-plate gap width × (quantity-1 of pressing plate amount of trigger squeeze), the length equivalent of crossbeam is protected
Temperature plate length, longeron two ends are welded with relatively its hanger vertically upward, two hanger opposing side rails centrosymmetry, and longeron is one elongated
Square steel tube, crossbeam is also adopted by square steel tube, and hanger is triangle, and hanger top is welded with the axle sleeve for installing bearing pin.
Forward and backward two parts of described loading device include that loading device pallet and support, loading device pallet are unilateral comb
Comb formula structure, a loading device Pallet longitudinal beam the some relative loading devices welded with loading device Pallet longitudinal beam side
The vertically disposed isometric loading device pallet crossbeam composition of Pallet longitudinal beam, loading device Pallet longitudinal beam a length of warming plate width
The quantity of pressing plate amount of × trigger squeeze+inter-plate gap width × (quantity-1 of pressing plate amount of trigger squeeze), loading device torr
Dish crossbeam length more than or equal to the length of 1/2 warming plate, loading device Pallet longitudinal beam two ends be respectively welded vertically downward
Frame, the gap between loading device pallet crossbeam is corresponding with the crossbeam position of hanging scaffold, and gap size is more than hanging scaffold crossbeam section
Size, size when forward and backward two parts of loading device are combined is more than the length of warming plate, and loading device Pallet longitudinal beam is
Elongated square steel tube, loading device pallet crossbeam is also square steel tube.
If the lower wall device pallet of lower wall device is to be welded by a lower wall device longeron and lower wall device longeron side
The unilateral comb formula structure of dry root isometric lower wall device crossbeam composition vertically disposed relative to lower wall device longeron, lower wall device
Quantity+inter-plate gap the width of longeron a length of warming plate width × pressing plate amount of trigger squeeze × (pressing plate amount of trigger squeeze
Quantity-1), lower wall device crossbeam length is less than the length of 1/2 warming plate, the gap between lower wall device crossbeam and hanging scaffold
Crossbeam position is corresponding, and gap size is more than hanging scaffold cross bar cross dimensions, and strip belts machine is by the stripe shape skin of some root rubber systems
Band forms, every piece of corresponding two root bark bands of warming plate, and spacing and the cross bar of maintenance hanging scaffold between strip belts match, flat board
Belt feeder is rubber flat plate belt feeder, and belt width is identical with pallet width.
It is provided with a steel hot air duct bottom the kiln body of curing kilns, hot air duct arranges some air outlets and kiln body
Interior connection, hot air duct is connected with the air stove being arranged on outside kiln body, sets control valve at hot air duct upper inlet.
Curing kilns kiln crown portion arranges several air vents, the aerofluxus that the galvanized steel plain sheet that air vent is arranged is made with kiln body top
Main pipeline, steam can be evacuated on outdoor air-introduced machine, exhaust main pipeline arranges control valve by the connection of exhaust main pipeline.
A kind of inorganic fire expanded perlite thermal-nsulation continuous maintenance process of plate hanging dish-type, expands based on described inorganic fire
Pearlite heat-insulation plate hanging dish-type continuous maintaining production line completes, and step is as follows:
One) in, starting curing kilns, hanging scaffold runs:
Use chain drum chain-driving hanging scaffold to come and go in curing kilns to run, speed of service 2.5m/h.Load onto hanging of warming plate
Dish runs to the curing kilns port of export from curing kilns entrance point on curing kilns top, and the empty hanging scaffold unloading warming plate goes out from kiln from bottom
Mouth end runs to kiln entrance point；
Two), by loading device by hanging scaffold in warming plate torr:
Warming plate loading device and maintenance hanging scaffold with the use of, the warming plate pressed is pushed away by trigger squeeze by ejecting plate platform
After to loading device, empty hanging scaffold makees circular motion under the drive of sprocket wheel chain, moves upward from loading device bottom, hanging scaffold
Crossbeam through neutral gear loading device pallet crossbeam, warming plate is steadily held in the palm and is connected on hanging scaffold crossbeam, the longeron of hanging scaffold
The most therewith through the middle neutral of loading device, complete dish work on warming plate；
Three), air exhausting device of blowing is started:
1), open natural gas valve, light air stove, in kiln body, send hot blast, control kiln body temperature, reach 120C °；
2), open air-introduced machine, by the steam in kiln body by outside discharge duct discharge chamber, control to adjust capacity, reach
To 6000m3/h。
Four), by lower wall device, warming plate is removed:
Warming plate, in curing kilns, runs 2h by 2.5m/min speed, when arriving the curing kilns port of export, has just reached to go out
The intensity of kiln, removes warming plate now by lower wall device.
1), start bar shaped belt feeder peace plate belt machine, and adjust to 2.5m/min；
2), be loaded with warming plate hanging scaffold run to the curing kilns port of export time, make under the drive of sprocket wheel chain circular arc fortune
Dynamic, move downward from lower wall device top, the longeron of hanging scaffold is through neutral lower wall device pallet and strip belts machine, therewith
Warming plate, through neutral between neutral gear and strip belts lower wall device pallet crossbeam, is unloaded and fills in lower wall by the crossbeam of hanging scaffold
On tray and strip belts machine, the half length of plate is on lower wall device pallet, and half length is on strip belts, by bar
Shape belt feeder pulls away, and delivers to export on flat board belt feeder, completes the work of warming plate lower wall.
Compared with prior art, beneficial effects of the present invention is as follows:
1 is novel, pioneering employing hanging dish-type continuous maintaining production line and maintenance process, solves inorganic fire and expands
The continuous maintenance problem of pearlite heat-insulation plate, has filled up the technological gap of the inorganic fire continuous maintenance of expanded perlite thermal-nsulation plate.
2 technical measures consider comprehensively.From warming plate in dish, the operation of warming plate hanging scaffold, warming plate lower wall and kiln body
The overall process of the warming plate maintenances such as supply and exhaust is all adopted an effective measure, and has reached the effect of the continuous maintenance of warming plate.The most right
In accelerating speed of production, improve work efficiency, play the effect of key.
3 part designs are skillfully constructed, simple and practical.Many difficult problems are solved with simplest structure.As utilized hanging scaffold
Transport warming plate, pallet by comb formula structure does warming plate upper lower burrs device etc., is all wonderful method.Both simple in construction, reaches again
Optimum efficiency.
4 economic benefits are especially pronounced.Whole maintaining production line fully automatic operation, it is not necessary to manpower transport.Therefore with same isotactic
The discontinuous maintenance method of mould compares, and each machine-team can save more than labour force 20 people, therefore can be substantially reduced production cost,
Economic benefit is the most notable.
5 equipment are simple to operate, reliable.The equipment speed of service can be adjusted according to pressing plate speed, different template, and sets
Standby debugging and simple to operate, trouble point is few, reliable.
Accompanying drawing explanation
Fig. 1 is the present invention continuous maintaining production line site plan；
Fig. 2 is the front view of Fig. 1；
Fig. 3 is the top view of curing kilns；
Fig. 4 is the I-I profile in Fig. 3；
Fig. 5 is the II-II profile in Fig. 4；
Fig. 6 is hanging scaffold front view；
Fig. 7 is hanging scaffold top view；
Fig. 8 is hanging scaffold side view；
Fig. 9 is warming plate loading device top view；
Figure 10 is warming plate loading device front view；
Figure 11 is warming plate loading device side view；
Figure 12 is warming plate loading device scheme of installation I；
Figure 13 is warming plate loading device scheme of installation II；
Figure 14 is warming plate lower wall device top view；
Figure 15 is warming plate lower wall device front view；
Figure 16 is that warming plate lower wall device installs and uses schematic diagram I；
Figure 17 is that warming plate lower wall device installs and uses schematic diagram II；
Figure 18 is warming plate loading device and hanging scaffold cooperation schematic diagram；
Figure 19 is warming plate lower wall device and hanging scaffold cooperation schematic diagram；
1-loading device pallet in figure, 2-sprocket wheel, 3-chain, 4-kiln body, 5-hanging scaffold, 6-warming plate, 7-exhaust duct, 8-
Air-introduced machine, 9-lower wall device pallet, 10-strip belts machine, 11-flat board belt feeder, 12-hot air duct, 13-air stove, 14-indulges
Beam, 15-crossbeam, 16-hanger, 17-axle sleeve, 18-loading device Pallet longitudinal beam, 19-loading device pallet crossbeam, 20-support.
Detailed description of the invention
One warming plate hanging dish-type continuous maintaining production line is constituted
Warming plate hanging dish-type continuous maintaining production line is by curing kilns, warming plate loading device, warming plate lower wall device, hot blast
Supply air system and exhaust system are constituted.Accompanying drawing 1,2 is shown in signal.
One) curing kilns
Curing kilns are the main body facilities of hanging dish-type continuous maintaining production line, are made up of kiln body, hanging scaffold and chain transmission device.
Accompanying drawing 3,4,5 is shown in signal.
1 curing kilns structure
Curing kilns kiln body is a rectangular space.It is connected into framework, framework end face and two sides attachment warming plate by steel welding,
It is screwed on framework.Kiln body width is slightly larger than the width of hanging scaffold.Kiln body length and height are according to expanded perlite thermal-nsulation
Plate speed of production and need the Time Calculation of maintenance to determine.
2 hanging scaffold structures
Hanging scaffold is welded by shaped steel such as square tubes.It is made up of parts such as longeron, cross bar, hanger and axle sleeves.Longeron be one lead to
Long square steel tube, (once presses 4 blocks of plates, i.e. depending on the beam overall of the plate amount that its length dimension is once suppressed according to trigger squeeze such as trigger squeeze
Beam overall is: plate width × 4+ inter-plate gap width × 3).At the some cross bars of longeron upper weld, it is used for holding in the palm connecing warming plate.Cross bar
Being also adopted by square steel tube, vertical axes is placed.The length equivalent warming plate length of cross bar (put by parallel cross bar direction, warming plate long limit
Put), the spacing of cross bar is determined by test, it is ensured that the warming plate just suppressed does not fractures.The two ends of longeron are welded with steel plate system
The triangle hanger become, it is desirable to hanger centering is welded, holding level during to ensure that hanging scaffold hanger is sling.It is welded with on hanger top
Axle sleeve, may pass through bearing pin and is installed on chain by hanging scaffold.When the spacing that hanging scaffold is installed on chain is according to pressing plate speed and maintenance
Between require that calculating determines.
The structure of hanging scaffold is shown in accompanying drawing 6,7,8.
3 chain transmission devices
Chain transmission device is made up of two set sprocket wheels and chain, is separately mounted in kiln body on two side.For ensureing both sides
Synchronization, motor-driven drive sprockets the hanging scaffold driving both sides chain and its upper extension to hang runs in kiln body.Transmission system is transported
The speed adjustable of row, makes up to the speed with trigger squeeze pressing plate and matches.
Two) warming plate loading device
Warming plate loading device is the key equipment of continuous maintaining production line.By loading device, can will just suppress out
The warming plate that there is no intensity the most nondestructively move hanging scaffold, enter maintenance in curing kilns.
1 loading device structure
Warming plate loading device is made up of loading device pallet and support.Loading device pallet card is by shaped steel such as square steel tubes
It is welded.Being divided into former and later two parts, each part is comb shape, by a loading device Pallet longitudinal beam and some
Dish device pallet crossbeam forms.
Loading device Pallet longitudinal beam is an elongated square steel tube, the plate amount that its length dimension is once suppressed according to trigger squeeze total
Depending on width (once press such as trigger squeeze 4 blocks of plates, i.e. beam overall are: plate width × 4+ inter-plate gap width × 3).In loading device torr
Some loading device pallet crossbeams are welded in dish longeron side, are used for holding in the palm connecing warming plate.
Loading device pallet crossbeam is also adopted by square steel tube, and vertical loading device Pallet longitudinal beam is placed, end face and loading device
Pallet longitudinal beam either flush.Loading device pallet crossbeam length is slightly less than the 1/2 of warming plate length.Loading device pallet crossbeam it
Between neutral corresponding with the crossbeam position of hanging scaffold, neutral is slightly larger in dimension than hanging scaffold crossbeam cross dimensions, can make the crossbeam of hanging scaffold
Pass from its neutral.
Front and back also leaving neutral between two parts, this neutral is slightly larger in dimension than the cross dimensions of hanging scaffold longeron, can make hanging scaffold
Longeron pass from its neutral.The length being slightly larger in dimension than warming plate when front and back two parts are combined.
The structure of warming plate loading device pallet is shown in accompanying drawing 9,10,11.
Support uses channel-section steel, and upper end is welded in card loading device Pallet longitudinal beam end, and lower end supports on the ground.
2 loading devices are installed
Warming plate loading device is arranged between trigger squeeze and curing kilns entrance point, with support foot bolt fastening on ground
On.By regulation support height, the apical side height making card is consistent with trigger squeeze ejecting plate podium level.On plan-position, card
Longitudinal centre line and trigger squeeze longitudinal centre line and curing kilns centrage are directed at；And make before and after card the neutral between two parts,
When being positioned at hanging scaffold motion on longeron movement locus, make longeron can pass through neutral.
Warming plate loading device is installed and is seen accompanying drawing 12,13.
Three) warming plate lower wall device
Warming plate lower wall device is also the key equipment of warming plate continuous maintaining production line.By lower wall device, can rest
Warming plate after protecting unloads continuously and automatically from hanging scaffold, removes curing kilns.
1 warming plate lower wall device is constituted
Warming plate lower wall device is made up of lower wall device pallet, strip belts machine peace plate belt machine three part.Pallet by
The shaped steel such as square steel tube are welded.For comb shape, it is made up of a lower wall device longeron and some lower wall device crossbeams.
Pallet lower wall device longeron is an elongated square steel tube, the plate amount that its length dimension is once suppressed according to trigger squeeze total
Depending on width (once press such as trigger squeeze 4 blocks of plates, i.e. beam overall are: plate width × 4+ inter-plate gap width × 3).Indulge at lower wall device
Beam sides welds some lower wall device crossbeams, is used for holding in the palm connecing warming plate.
Pallet lower wall device crossbeam is also adopted by square steel tube, and vertical lower wall device longeron is placed, end face and lower wall device longeron
Either flush.The length of lower wall device crossbeam is slightly less than the 1/2 of warming plate length.Neutral between lower wall device crossbeam and hanging scaffold
Crossbeam position corresponding, neutral is slightly larger in dimension than hanging scaffold crossbeam cross dimensions, and the crossbeam of hanging scaffold can be made to pass from its neutral.
Strip belts machine is made up of the stripe shape belt of some root rubber systems.Every piece of corresponding two root bark bands of warming plate.As once
Go out warming plate four pieces, then 8 strip belts are installed on belt feeder.Spacing between strip belts and the crossbeam phase of maintenance hanging scaffold
Coupling, can make hanging scaffold crossbeam can pass through when running.Strip belts machine frequency conversion motor drives, and therefore belt speed is adjustable, with
Match with the hanging scaffold running speed of curing kilns.
Flat board belt feeder is rubber flat plate belt feeder, and belt width is identical with lower wall device pallet width.Belt is also adopted by
Frequency conversion motor drives, and speed is adjustable to identical with strip belts machine.
Accompanying drawing 14,15 is shown in the composition signal of warming plate lower wall device.
2 warming plate lower wall devices are installed
Warming plate lower wall device installs the curing kilns port of export.Lower wall device pallet with support foot bolt fastening on ground
On.It is consistent that the apical side height of lower wall device pallet enters plate height with curing kilns.On plan-position, lower wall device pallet longitudinal center
Line and the alignment of curing kilns longitudinal centre line；Strip belts machine is arranged on outside lower wall device pallet, leaves neutral between the two, should
During the motion of neutral hanging scaffold to be positioned on longeron movement locus, neutral is slightly larger in dimension than hanging scaffold longeron size, so that longeron can be smooth
Pass through neutral.Flat board belt feeder is positioned over outside strip belts machine, and strip belts machine connects, both centrage alignment.
Warming plate lower wall device is installed and is seen accompanying drawing 16,17.
Four) hot blast supply air system
Owing to expanded perlite thermal-nsulation plate maintenance needs certain temperature, bottom kiln body, therefore it is provided with a steel heat
Wind pipeline, pipeline is provided with some air outlets, sends into hot blast, be dried warming plate by Hot-blast Heating in kiln body.Hot blast by
It is arranged on the air stove outside kiln body to carry in pipeline.Set control valve at hot air duct upper inlet, be used for regulating intake.
Air stove uses natural gas hot-blast stove, and wind supply quantity calculates according to curing kilns volume and determines.
Five) exhaust system
When being dried due to expanded perlite thermal-nsulation plate maintenance, substantial amounts of steam can be evaporated, it is necessary to discharge in time.Therefore
Several air vents are set at kiln body top, by air vent, steam are imported the aerofluxus that the galvanized steel plain sheet that top arranges is made
Main pipeline, exhaust main pipeline is connected on the air-introduced machine of outdoor, air-introduced machine steam is evacuated to outdoor.Set on exhaust main pipeline
Put control valve, be used for regulating capacity.Air-introduced machine is electronic air-introduced machine, and model calculates according to warming plate evaporation capacity and determines.
Two usings method
One) in, starting curing kilns, hanging scaffold runs:
Use chain drum chain-driving hanging scaffold to come and go in curing kilns to run, speed of service 2.5m/min.Load onto warming plate
Hanging scaffold runs to the curing kilns port of export from curing kilns entrance point on curing kilns top, unloads the empty hanging scaffold of warming plate from bottom from kiln
The port of export runs to kiln entrance point；
Two), by loading device by hanging scaffold in warming plate torr:
Warming plate loading device and maintenance hanging scaffold with the use of, the warming plate pressed is pushed away by trigger squeeze by ejecting plate platform
After to loading device, empty hanging scaffold makees circular motion under the drive of sprocket wheel chain, moves upward from loading device bottom, hanging scaffold
Crossbeam through neutral gear loading device pallet crossbeam, warming plate is steadily held in the palm and is connected on hanging scaffold crossbeam, the longeron of hanging scaffold
The most therewith through the middle neutral of loading device, complete dish work on warming plate；
Three), air exhausting device of blowing is started:
1), open natural gas valve, light air stove, in kiln body, send hot blast, control kiln body
Interior temperature, reaches 120C °；
2), open air-introduced machine, by the steam in kiln body by outside discharge duct discharge chamber, control to adjust capacity, reach
To 6000m3/h。
Four), by lower wall device, warming plate is removed:
Warming plate, in curing kilns, runs 2h by 2.5m/min speed, when arriving the curing kilns port of export, has just reached to go out
The intensity of kiln, removes warming plate now by lower wall device.
1), start bar shaped belt feeder peace plate belt machine, and adjust to 2.5m/min；
2), be loaded with warming plate hanging scaffold run to the curing kilns port of export time, make under the drive of sprocket wheel chain circular arc fortune
Dynamic, move downward from lower wall device top, the longeron of hanging scaffold is through neutral lower wall device pallet and strip belts machine, therewith
Warming plate, through neutral between neutral gear and strip belts lower wall device pallet crossbeam, is unloaded and fills in lower wall by the crossbeam of hanging scaffold
On tray and strip belts machine, the half length of plate is on lower wall device pallet, and half length is on strip belts, by bar
Shape belt feeder pulls away, and delivers to export on flat board belt feeder, completes the work of warming plate lower wall.Lower wall device and hanging scaffold are with the use of feelings
Condition is shown in accompanying drawing 19.
Three beneficial effects
1 is novel, pioneering employing hanging dish-type continuous maintaining production line and maintenance process, solves inorganic fire and expands
The continuous maintenance problem of pearlite heat-insulation plate, has filled up the technological gap of the inorganic fire continuous maintenance of expanded perlite thermal-nsulation plate.
2 technical measures consider comprehensively.From warming plate in dish, the operation of warming plate hanging scaffold, warming plate lower wall and kiln body
The overall process of the warming plate maintenances such as supply and exhaust is all adopted an effective measure, and has reached the effect of the continuous maintenance of warming plate.The most right
In accelerating speed of production, improve work efficiency, play the effect of key.
3 part designs are skillfully constructed, simple and practical.Many difficult problems are solved with simplest structure.As utilized hanging scaffold
Transport warming plate, pallet by comb formula structure does warming plate upper lower burrs device etc., is all wonderful method.Both simple in construction, reaches again
Optimum efficiency.
4 economic benefits are especially pronounced.Whole maintaining production line fully automatic operation, it is not necessary to manpower transport.Therefore with same isotactic
The discontinuous maintenance method of mould compares, and each machine-team can save more than labour force 20 people, therefore can be substantially reduced production cost,
Economic benefit is the most notable.
5 equipment are simple to operate, reliable.The equipment speed of service can be adjusted according to pressing plate speed, different template, and sets
Standby debugging and simple to operate, trouble point is few, reliable.
Claims (7)
1. an inorganic fire expanded perlite thermal-nsulation plate hanging dish-type continuous maintaining production line, it is characterised in that: include curing kilns,
Loading device, lower wall device, hot blast supply air system and exhaust system, loading device is arranged at the porch of curing kilns, and lower wall fills
Install the exit being placed in curing kilns,
Described curing kilns include kiln body (4), chain transmission device and some hanging scaffolds (5), and hanging scaffold (5) is hung on chain (3),
Hanging scaffold (5) includes the bilateral comb formula structure connected as one and opposing side rails is symmetrically formed by the longeron as axis；
Described loading device includes being all forward and backward two parts of unilateral comb formula structure, and front and back two parts are oppositely arranged centre
Being provided with neutral, the size of neutral is more than the face size of hanging scaffold longeron (14), the gap between the comb formula structure of loading device
More than the gap between the comb formula structure of hanging scaffold (5)；
Described lower wall device includes setting gradually and top lower wall device pallet (9) in the same horizontal line, strip belts
Machine (10) and flat board belt feeder (11), lower wall device pallet (9) is unilateral comb formula structure, the comb of lower wall device pallet (9)
Gap between comb formula structure is more than the gap between the comb formula structure of hanging scaffold (5).
Inorganic fire expanded perlite thermal-nsulation plate hanging dish-type continuous maintaining production line the most according to claim 1, its feature
It is: hanging scaffold (5) includes that bilateral comb formula structure and hanger (16), bilateral comb formula structure also include longeron (14) and crossbeam
(15), longeron (14) is upper welds some longeron (14) and crossbeams (15) parallel to each other of being perpendicular to, and forms comb formula structure, longeron
(14) quantity of a length of warming plate width × pressing plate amount of trigger squeeze+inter-plate gap width × trigger squeeze No. time pressing plate amount
Quantity-inter-plate gap width, length equivalent warming plate (6) length of crossbeam (15), longeron (14) two ends are welded with relatively that it hangs down
Straight hanger (16) upwards, two hangers (16) opposing side rails (14) centrosymmetry, longeron (14) is an elongated square steel tube, crossbeam
(15) being also adopted by square steel tube, hanger (16) is triangle, and hanger (16) top is welded with the axle sleeve (17) for installing bearing pin.
Inorganic fire expanded perlite thermal-nsulation plate hanging dish-type continuous maintaining production line the most according to claim 2, its feature
Being: forward and backward two parts of described loading device include loading device pallet (1) and support (20), loading device pallet (1) is
Unilateral comb formula structure, a loading device Pallet longitudinal beam (18) and loading device Pallet longitudinal beam side the some phases welded
Isometric loading device pallet crossbeam (19) composition vertically disposed to loading device Pallet longitudinal beam, loading device Pallet longitudinal beam
(18) quantity of a length of warming plate width × pressing plate amount of trigger squeeze+inter-plate gap width × trigger squeeze No. time pressing plate amount
Quantity-inter-plate gap width, loading device pallet crossbeam (19) length is more than or equal to the length of 1/2 warming plate, loading device
Pallet longitudinal beam (18) two ends are respectively welded support (20) vertically downward, the gap between loading device pallet crossbeam (19) with
Crossbeam (15) position of hanging scaffold (5) is corresponding, and gap size is more than hanging scaffold crossbeam (15) cross dimensions, loading device forward and backward
Size when two parts are combined is more than the length of warming plate, and loading device Pallet longitudinal beam (18) is elongated square steel tube, upper dish
Device pallet crossbeam (19) is also square steel tube.
4., according to the inorganic fire expanded perlite thermal-nsulation plate hanging dish-type continuous maintaining production line described in Claims 2 or 3, it is special
Levy and be: lower wall device pallet (9) of lower wall device is to be welded by a lower wall device longeron and lower wall device longeron side
The unilateral comb formula structure of the some vertically disposed isometric lower wall device crossbeam compositions of relative lower wall device longeron, lower wall fills
Put quantity+inter-plate gap width × trigger squeeze No. time pressing plate of longeron a length of warming plate width × pressing plate amount of trigger squeeze
Quantity-inter-plate gap the width of amount, lower wall device crossbeam length is less than the length of 1/2 warming plate, between lower wall device crossbeam
Gap is corresponding with the crossbeam position of hanging scaffold, and gap size is more than hanging scaffold cross bar cross dimensions, and strip belts machine (10) is by some
The stripe shape belt composition of root rubber system, every piece of corresponding two root bark bands of warming plate, the spacing between strip belts and maintenance hanging scaffold
Cross bar match, flat board belt feeder (11) is rubber flat plate belt feeder, and belt width is identical with pallet width.
Inorganic fire expanded perlite thermal-nsulation plate hanging dish-type continuous maintaining production line the most according to claim 4, its feature
It is: kiln body (4) bottom of curing kilns is provided with a steel hot air duct (12), and hot air duct arranges some air-out on (12)
Mouth connects with in kiln body (4), and hot air duct (12) is connected with the air stove (13) being arranged on kiln body (4) outside, hot air duct
(12) control valve is set at upper inlet.
Inorganic fire expanded perlite thermal-nsulation plate hanging dish-type continuous maintaining production line the most according to claim 5, its feature
Being: curing kilns kiln body (4) top arranges several air vents, the galvanized steel plain sheet that air vent is arranged with kiln body (4) top is made
Exhaust main pipeline, exhaust main pipeline connects and can be evacuated to by steam on outdoor air-introduced machine, and exhaust main pipeline arranges control valve
Door.
7. the continuous maintenance process of inorganic fire expanded perlite thermal-nsulation plate hanging dish-type, based on nothing as claimed in claim 6
Machine fire prevention expanded perlite thermal-nsulation plate hanging dish-type continuous maintaining production line completes, it is characterised in that step is as follows:
One) in, starting curing kilns, hanging scaffold runs:
Using chain drum chain-driving hanging scaffold to come and go in curing kilns to run, the speed of service is 2.5m/min, loads onto hanging of warming plate
Dish runs to the curing kilns port of export from curing kilns entrance point on curing kilns top, and the empty hanging scaffold unloading warming plate goes out from kiln from bottom
Mouth end runs to kiln entrance point；
Two), by loading device by hanging scaffold in warming plate torr:
Warming plate loading device and maintenance hanging scaffold with the use of, the warming plate pressed is pushed into by trigger squeeze by ejecting plate platform
After on dish device, empty hanging scaffold makees circular motion under the drive of sprocket wheel chain, moves upward from loading device bottom, the horizontal stroke of hanging scaffold
Warming plate, through neutral gear loading device pallet crossbeam, is steadily held in the palm and is connected on hanging scaffold crossbeam by beam, the longeron of hanging scaffold also with
Through neutral in the middle of loading device, complete dish work on warming plate；
Three), air exhausting device of blowing is started:
1), open natural gas valve, light air stove, in kiln body, send hot blast, control kiln body temperature, reach 120 DEG C；
2), open air-introduced machine, by the steam in kiln body by outside discharge duct discharge chamber, control to adjust capacity, reach
6000m3/h；
Four), by lower wall device, warming plate is removed:
Warming plate, in curing kilns, runs 2h by 2.5m/min speed, and when arriving the curing kilns port of export, just having reached can kiln discharge
Intensity, removes warming plate now by lower wall device；
1), start bar shaped belt feeder peace plate belt machine, and adjust to 2.5m/min；
2), be loaded with warming plate hanging scaffold run to the curing kilns port of export time, under the drive of sprocket wheel chain, make circular motion, from
Lower wall device top moves downward, and the longeron of hanging scaffold is through neutral, therewith hanging scaffold lower wall device pallet and strip belts machine
Crossbeam through neutral between neutral gear and strip belts lower wall device pallet crossbeam, warming plate is unloaded in lower wall device torr
On dish and strip belts machine, the half length of plate is on lower wall device pallet, and half length is on strip belts, by bar shaped skin
Band machine pulls away, and delivers to export on flat board belt feeder, completes the work of warming plate lower wall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410644498.5A CN104441219B (en) | 2014-11-14 | 2014-11-14 | Inorganic fire expanded perlite thermal-nsulation plate continuous maintaining production line and maintenance process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410644498.5A CN104441219B (en) | 2014-11-14 | 2014-11-14 | Inorganic fire expanded perlite thermal-nsulation plate continuous maintaining production line and maintenance process |
Publications (2)
| Publication Number | Publication Date |
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| CN104441219A CN104441219A (en) | 2015-03-25 |
| CN104441219B true CN104441219B (en) | 2016-09-14 |
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Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH11129233A (en) * | 1997-10-29 | 1999-05-18 | Kubota Corp | Device for cutting ceramic-based building material green sheet |
| CN201881467U (en) * | 2010-11-23 | 2011-06-29 | 长沙归一建材科技有限公司 | Kiln type maintaining and drying equipment for light wall plates and building blocks |
| CN103264441B (en) * | 2013-06-06 | 2015-07-01 | 江苏特友诺新材料科技有限公司 | Maintenance device for external wall heat insulation plate production |
| CN203765773U (en) * | 2014-04-10 | 2014-08-13 | 任丘市永基建筑安装工程有限公司 | Automatic maintenance device of precast concrete plate |
| CN204322257U (en) * | 2014-11-14 | 2015-05-13 | 山西安顺建材有限公司 | The continuous maintaining production line of inorganic fire expanded perlite thermal-nsulation plate hanging dish-type |
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| CN104441219A (en) | 2015-03-25 |
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