Summary of the invention
The object of this invention is to provide a kind of lignin adhesive that adopts and produce the method for clamping plate, by production method of the present invention be on the one hand can reduce costs, the formaldehyde eliminated in adhesive, safer; More waterproof and dampproof on the other hand, not easily there is imbibition, be out of shape and scratch.
Technical scheme of the present invention is as follows:
Adopt lignin adhesive to produce the method for clamping plate, these clamping plate are formed by lignin adhesive bonding by least two-layer veneer, and concrete steps are:
Select veneer of the same size, coat lignin adhesive, resin added is 220-280g/m
2precompressed, condition is: temperature: 95-100 DEG C, pressure: 0.5-0.8Kpa, the time: 0.5-0.8min/mm; Hot pressing, condition is: temperature: 140-150 DEG C, pressure: 0.5-1Kpa, the time: 0.5-0.8min/mm; Stack maintenance, concrete grammar is: at room temperature, is erected from level to level by the clamping plate be bonded to batten, and upper and lower two-layer batten is in " well " word arrangement, and the time is 24-30h; Determine thick with coarse sand and fine sandpaper polishing, paste low face side, polishing face side, face side sticks alundum (Al2O3) abrasion-proof paper, hot pressing, and temperature is 170 DEG C, and pressure is 1.8-2.5MPa, and heat radiation arranges, and beats limit, to obtain final product.
The production technology of lignin adhesive is as follows: in order to reduce the cost of raw material, the black liquor of the alkaline boiling method slurrying taking bagasse as raw material is processed, obtain the lignin of more than 85% content, 70wt% sulfuric acid is added in lignin, after stirring, be warming up to 140-160 DEG C, sulfonating reaction 1-2 hour; Through evaporator with central downcomer, circulation rate is 0.4m/s-0.5m/s, and controlling discharging moisture is 30wt%, precipitation, and after filtration, to be dried to water content be 15wt%; By lignin: phenol 1:1(weight ratio) add phenol, control temperature 85-95 DEG C, insulation reaction 1 hour, finally regulate pH to 6.5-7.0 with 30wt% NaOH; Gained reactant gets 40-60 part; Add farina 15-20 part; Silane coupler 1-5 part; Aliphatic urethane acrylate 8-15 part; PIC 3-5 part; Defoamer 0.1-0.2 part, mixes, then with three-roll grinder grinding 1-2 hour, to obtain final product.
Described silane coupler is VTES, three tert-butoxy vinyl silanes, anilinomethyl triethoxysilane, γ-r-chloropropyl trimethoxyl silane, gamma-methyl allyl acyloxypropyl trimethoxysilane, 3-(2,3 epoxy third oxygen) one in propyl trimethoxy silicane, mercaptopropyl trimethoxysilane, methyl vinyl diethoxysilane and mercapto hydroxypropyl methyl dimethoxysilane or its composition.
Described defoamer is described defoamer is dimethyl silicone polymer or tributyl phosphate.
Inventor produces clamping plate by using above-mentioned lignin adhesive, has following beneficial effect:
One, clamping plate board making process of the present invention uses precompressed and heat pressing process, hot pressing temperature reaches 140-160 DEG C, pressure is 0.5-1Kpa, time 0.5-0.9min/mm, urea-formaldehyde resin adhesive making sheet condition relative to routine: 110-120 DEG C, 0.5-0.8Kpa want high, have following outstanding advantages: boil 3 hours in the water of (1) 100 DEG C after making sheet, indeformable, do not ftracture, then dry at 60-70 DEG C and do not ftracture for 2 hours; (2) cost: adhesive of the present invention is 30% of urea-formaldehyde glue; (3) expansion rate: under normal temperature laboratory, humidity 50%-80% puts 10 days, distortion 0.15mm, after making plate: deformation rate 0.15mm, wear-resisting rate: 6000r does not scratch.
Two, not containing formaldehyde in the lignin adhesive production process used, effectively reduce in conventional clamping plate production process the formaldehyde using condensation aldehydes adhesive to produce, improve security performance, high to health index; Raw material lignin in the lignin adhesive simultaneously used is from bagasse black liquid, and production cost is low, in current clamping plate market confusion, the quality of production is very different, under using the shoddy background of the product of inferior quality, greatly reduce the price of clamping plate, there is great economic benefit.
Three, silane coupler is employed in lignin adhesive, have very great help to improving clamping plate adhesive performance, research display of the present invention, use the lignin adhesive described in invention good water absorption, humidity resistance after making sheet superior, greatly reduce the phenomenon of coming unglued that clamping plate cause because of water suction; Meanwhile, the clamping plate bonding after making sheet firmly, has benefited from the characteristic of silane coupler: one end and plank form chemical bond, and the other end then reacts with lignin active function groups, forms " bridge " and connects, and inseparable, bond effect is firm, irreversible.
Four, moisture protection is strong, the lignin adhesive that the clamping plate that the present invention produces use adds the stronger auxiliary agent of water suction moisture protection, and meanwhile, the silane coupler that lignin adhesive adds also has stronger moisture protection, these clamping plate are steady quality when wet environment uses, indeformable.
Detailed description of the invention
embodiment 1
The production technology of lignin adhesive is as follows: in order to reduce the cost of raw material, the black liquor of the alkaline boiling method slurrying taking bagasse as raw material is processed, obtain the lignin of more than 85% content, 70wt% sulfuric acid is added in lignin, after stirring, be warming up to 140-160 DEG C, sulfonating reaction 1-2 hour; Through evaporator with central downcomer, circulation rate is 0.4m/s-0.5m/s, and controlling discharging moisture is 30wt%, precipitation, and after filtration, to be dried to water content be 15wt%; By lignin: phenol 1:1(weight ratio) add phenol, control temperature 85-95 DEG C, insulation reaction 1 hour, finally regulate pH to 6.5-7.0 with 30wt% NaOH; Gained reactant gets 40-60 part; Add farina 15-20 part; Silane coupler 1-5 part; Aliphatic urethane acrylate 8-15 part; PIC 3-5 part; Defoamer 0.1-0.2 part, mixes, then with three-roll grinder grinding 1-2 hour, to obtain final product.
Select veneer of the same size, make 3 layers of glued board, coat above-mentioned obtained lignin adhesive at veneer, resin added is 220g/m
2, precompressed, condition is: temperature: 95 DEG C, pressure: 0.5Kpa, the time: 0.5min/mm; Hot pressing, condition is: temperature: 140 DEG C, pressure: 0.5Kpa, the time: 0.5min/mm; Stack maintenance, concrete grammar is: at room temperature, is erected from level to level by the clamping plate be bonded to batten, and upper and lower two-layer batten is in " well " word arrangement, and the time is 24h; Determine thick with coarse sand and fine sandpaper polishing, paste low face side, polishing face side, face side sticks alundum (Al2O3) abrasion-proof paper, hot pressing, and temperature is 170 DEG C, and pressure is 1.8MPa, and heat radiation arranges, and beats limit, to obtain final product.
embodiment 2
Select sheet making of the same size 5 layers of glued board, veneer is coated the lignin adhesive that embodiment 1 is obtained, and resin added is 250g/m
2, precompressed, condition is: temperature: 100 DEG C, pressure: 0.7Kpa, the time: 0.6min/mm; Hot pressing, condition is: temperature: 150 DEG C, pressure: 0.8Kpa, the time: 0.7min/mm; Stack maintenance, concrete grammar is: at room temperature, is erected from level to level by the clamping plate be bonded to batten, and upper and lower two-layer batten is in " well " word arrangement, and the time is 28h; Determine thick with coarse sand and fine sandpaper polishing, paste low face side, polishing face side, face side sticks alundum (Al2O3) abrasion-proof paper, hot pressing, and temperature is 170 DEG C, and pressure is 2.0MPa, and heat radiation arranges, and beats limit, to obtain final product.
embodiment 3
Select veneer of the same size, make 7 layers of glued board, veneer is coated the lignin adhesive that embodiment 1 is obtained, and resin added is 280g/m
2, precompressed, condition is: temperature: 100 DEG C, pressure: 0.8Kpa, the time: 0.8min/mm; Hot pressing, condition is: temperature: 150 DEG C, pressure: 1.0Kpa, the time: 0.9min/mm; Stack maintenance, concrete grammar is: at room temperature, is erected from level to level by the clamping plate be bonded to batten, and upper and lower two-layer batten is in " well " word arrangement, and the time is 30h; Determine thick with coarse sand and fine sandpaper polishing, paste low face side, polishing face side, face side sticks alundum (Al2O3) abrasion-proof paper, hot pressing, and temperature is 170 DEG C, and pressure is 2.5MPa, and heat radiation arranges, and beats limit, to obtain final product.
embodiment 4
Fast-growing eucalyptus is made veneer, then selects veneer of the same size through selection, make 7 layers of glued board, veneer is coated the lignin adhesive that embodiment 1 is obtained, and resin added is 280g/m
2, precompressed, condition is: temperature: 100 DEG C, pressure: 0.8Kpa, the time: 0.8min/mm; Hot pressing, condition is: temperature: 150 DEG C, pressure: 1.0Kpa, the time: 0.9min/mm; Stack maintenance, concrete grammar is: at room temperature, is erected from level to level by the clamping plate be bonded to batten, and upper and lower two-layer batten is in " well " word arrangement, and the time is 30h; Determine thick with coarse sand and fine sandpaper polishing, paste low face side, polishing face side, face side sticks alundum (Al2O3) abrasion-proof paper, hot pressing, and temperature is 170 DEG C, and pressure is 2.5MPa, and heat radiation arranges, and beats limit, to obtain final product.
comparative example 1
Select veneer of the same size, make 3 layers of glued board, veneer is coated urea-formaldehyde resin adhesive (purchased from Zibo Hua Sen adhesive Co., Ltd), and resin added is 220g/m
2, precompressed, condition is: temperature: 90 DEG C, pressure: 0.5Kpa, the time: 0.5min/mm; Hot pressing, condition is: temperature: 120 DEG C, pressure: 0.5Kpa, the time: 0.4min/mm; Stack maintenance, concrete grammar is: at room temperature, is erected from level to level by the clamping plate be bonded to batten, and upper and lower two-layer batten is in " well " word arrangement, and the time is 24h; Determine thick with coarse sand and fine sandpaper polishing, paste low face side, polishing face side, face side sticks alundum (Al2O3) abrasion-proof paper, hot pressing, and temperature is 170 DEG C, and pressure is 1.8MPa, and heat radiation arranges, and beats limit, to obtain final product.
comparative example 2
Select veneer of the same size, make 5 layers of glued board, veneer is coated urea-formaldehyde resin adhesive (purchased from Zibo Hua Sen adhesive Co., Ltd), and resin added is 250g/m
2, precompressed, condition is: temperature: 95 DEG C, pressure: 0.7Kpa, the time: 0.6min/mm; Hot pressing, condition is: temperature: 120 DEG C, pressure: 0.7Kpa, the time: 0.7min/mm; Stack maintenance, concrete grammar is: at room temperature, is erected from level to level by the clamping plate be bonded to batten, and upper and lower two-layer batten is in " well " word arrangement, and the time is 28h; Determine thick with coarse sand and fine sandpaper polishing, paste low face side, polishing face side, face side sticks alundum (Al2O3) abrasion-proof paper, hot pressing, and temperature is 170 DEG C, and pressure is 2.0MPa, and heat radiation arranges, and beats limit, to obtain final product.
comparative example 3
Select veneer of the same size, make 7 layers of glued board, veneer is coated urea-formaldehyde resin adhesive (purchased from Zibo Hua Sen adhesive Co., Ltd), and resin added is 280g/m
2, precompressed, condition is: temperature: 100 DEG C, pressure: 0.8Kpa, the time: 0.8min/mm; Hot pressing, condition is: temperature: 1250 DEG C, pressure: 0.8Kpa, the time: 0.8min/mm; Stack maintenance, concrete grammar is: at room temperature, is erected from level to level by the clamping plate be bonded to batten, and upper and lower two-layer batten is in " well " word arrangement, and the time is 30h; Determine thick with coarse sand and fine sandpaper polishing, paste low face side, polishing face side, face side sticks alundum (Al2O3) abrasion-proof paper, hot pressing, and temperature is 170 DEG C, and pressure is 2.5MPa, and heat radiation arranges, and beats limit, to obtain final product.
comparative example 4
Fast-growing eucalyptus is made veneer, then selects veneer of the same size through selection, make 7 layers of glued board, veneer is coated urea-formaldehyde resin adhesive (purchased from Zibo Hua Sen adhesive Co., Ltd), and resin added is 280g/m
2, precompressed, condition is: temperature: 100 DEG C, pressure: 0.8Kpa, the time: 0.8min/mm; Hot pressing, condition is: temperature: 1250 DEG C, pressure: 0.8Kpa, the time: 0.8min/mm; Stack maintenance, concrete grammar is: at room temperature, is erected from level to level by the clamping plate be bonded to batten, and upper and lower two-layer batten is in " well " word arrangement, and the time is 30h; Determine thick with coarse sand and fine sandpaper polishing, paste low face side, polishing face side, face side sticks alundum (Al2O3) abrasion-proof paper, hot pressing, and temperature is 170 DEG C, and pressure is 2.5MPa, and heat radiation arranges, and beats limit, to obtain final product.
According to GB/T15036.2-2001 " real clamping plate inspection and test method ", the burst size of methanal of products obtained therefrom in embodiment, bonding strength and expansion rate of water absorption are measured; The mensuration playing drum phenomenon of wood-based plate adopts water-boiling method, namely wood-based plate is cut out as 80cm(grows) × 30cm(is wide) specification, first in the water of 100 DEG C, boil 3 hours, indeformable, do not ftracture, then 60-70 DEG C of baking, record wood-based plate plays the drum time used, time is longer, illustrate that the quality of wood-based plate is better, under normal condition uses, more difficult drum.Wood-based plate is cut out as 80cm(grows) × 30cm(is wide) specification, 1h is placed in the low-temperature test room putting into 25 DEG C of constant temperature, give the cooling of low-temperature test room afterwards, in 2 minutes near-10 DEG C, keep-10 DEG C of 30min, afterwards low-temperature test room rapid temperature increases to 25 DEG C, check the cracking situation of artificial flaggy and interlayer, and whether wood-based plate is out of shape, draw the anti-freezing property of wood-based plate according to craze and transfiguration situation.Each Product checking three times, data are averaged, and every testing result is as shown in the table:
Lignin adhesive of the present invention Cost comparisons compared with comparative examples Lauxite:
It can be seen from the table, lignin adhesive of the present invention is produced clamping plate and is had outstanding advantage relative to clamping plate prepared by urea-formaldehyde resin adhesive, be mainly manifested in: the present invention has good anti-freezing property, under high temperature, high humidity environment, quality stability is good simultaneously, meets water, makes moist and not easily play drum, distortion; Every square metre uses the comparatively Lauxite saving 25.71% of adhesive cost, and the fast-growing eucalyptus of abounding with Guangxi province produces clamping plate also good effect, has good application and popularization value.