CN104437844B - Method for increasing magnetic field intensity in magnetic field separation area and magnetic separation equipment - Google Patents

Method for increasing magnetic field intensity in magnetic field separation area and magnetic separation equipment Download PDF

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CN104437844B
CN104437844B CN201410661132.9A CN201410661132A CN104437844B CN 104437844 B CN104437844 B CN 104437844B CN 201410661132 A CN201410661132 A CN 201410661132A CN 104437844 B CN104437844 B CN 104437844B
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于岸洲
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Zhengzhou Institute of Multipurpose Utilization of Mineral Resources CAGS
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Abstract

The invention relates to a method and equipment for improving the magnetic field intensity of magnetic separation equipment. A method for improving the magnetic field intensity of a magnetic separation area and magnetic separation equipment are based on the following design methods: the N poles, the N poles and the S poles of the square permanent magnetic blocks are arranged in a clearance mode one by one and are compressed to form a permanent magnetic block group, and therefore the original N pole and S pole planar magnetic field of the square magnetic blocks is extruded and converted into a high-field-intensity strip magnetic field which is alternately arranged along the gaps of the square magnetic blocks and has the N poles and the S poles. The invention can obtain the magnetic field intensity which is several times higher than that of the conventional magnetic field arrangement mode, the magnetic field intensity can be further improved by arranging the magnetism gathering medium in the effective range of the extrusion magnetic system, and the application range and the application field of the invention are greatly improved.

Description

提高磁场分选区磁场强度的方法及磁选设备Method for increasing magnetic field intensity in magnetic field separation area and magnetic separation equipment

技术领域 technical field

本发明涉及一种提高磁选设备的磁场强度的方法和设备,具体涉及一种提高磁场分选区磁场强度的方法及磁选设备。 The invention relates to a method and equipment for increasing the magnetic field intensity of magnetic separation equipment, in particular to a method for increasing the magnetic field intensity of a magnetic field separation area and the magnetic separation equipment.

背景技术 Background technique

在现有的磁性矿物磁选技术领域,由于单个磁块的磁场强度往往较低,磁块两侧N极与S极平面产生的磁场对磁性矿物的捕获能力较差,常规磁选技术往往将多个磁块按N极与S极交替叠加从而进行增强磁场强度,如附图1所示。磁块组两侧N极与S极平面产生的磁场的磁场强度被有效得提高,但是随着磁块数量的增加磁场强度增加的幅度逐渐减小,经研究测定常规铁氧体磁块(单块磁块两侧N极与S极平面产生的磁场的磁场强度约为700Gs左右)在叠加至7块时,磁场强度达到最大值1700Gs左右,再叠加磁块时,磁场强度基本恒定不变,附图2为试验测定的常规铁氧体磁块N极平面中心磁场强度与叠加磁块数量的关系曲线。单个场强为4500Gs左右的方形磁块通过叠加也只能将场强提高到7000Gs左右,无法满足弱磁性矿物分选的要求。 In the existing field of magnetic mineral magnetic separation technology, since the magnetic field strength of a single magnetic block is often low, the magnetic field generated by the N-pole and S-pole planes on both sides of the magnetic block has a poor ability to capture magnetic minerals. Conventional magnetic separation technology often uses A plurality of magnetic blocks are alternately stacked according to N poles and S poles to enhance the magnetic field strength, as shown in Figure 1. The magnetic field strength of the magnetic field generated by the N pole and S pole planes on both sides of the magnetic block group is effectively increased, but with the increase in the number of magnetic blocks, the increase in the magnetic field strength gradually decreases. The conventional ferrite magnetic block (single The magnetic field strength of the magnetic field generated by the N pole and S pole plane on both sides of the magnetic block is about 700Gs). When 7 pieces are superimposed, the magnetic field strength reaches a maximum of about 1700Gs. When the magnetic blocks are superimposed, the magnetic field strength is basically constant. Accompanying drawing 2 is the relationship curve of the magnetic field intensity at the center of the N-pole plane of a conventional ferrite magnetic block and the number of superimposed magnetic blocks measured by experiments. A single square magnetic block with a field strength of about 4500Gs can only increase the field strength to about 7000Gs through superposition, which cannot meet the requirements of weak magnetic mineral separation.

参见图3,对于现有的磁选设备,采用如图所述的磁系结构,其磁场强度的变化上限限制了设备性能的提升,无法实现分选效率的提升,大大制约了磁选设备的改进和创新。 Referring to Figure 3, for the existing magnetic separation equipment, the magnetic system structure as shown in the figure is adopted, the upper limit of the change of the magnetic field strength limits the improvement of the performance of the equipment, and the improvement of the separation efficiency cannot be realized, which greatly restricts the performance of the magnetic separation equipment. Improve and innovate.

参见图4,其为采用上述原理的现有的带式永磁磁选设备,采用圆环形合金磁块组成挤出磁系组构成磁辊,沿磁辊表面平行于中心线方向上磁场梯度过大,分布不均匀,图中黑色圆环区域为磁场相对较强的区域,而白色区域的磁场较弱。当矿物被皮带输送至磁辊表面时,位于白色区域的弱磁性矿物不能被磁场有效捕获,由此造成磁性物脱除效率不高。 Referring to Fig. 4, it is the existing belt-type permanent magnet magnetic separation equipment adopting the above-mentioned principle, adopts circular alloy magnetic blocks to form an extruded magnetic system group to form a magnetic roller, and the magnetic field gradient along the surface of the magnetic roller is parallel to the centerline direction If it is too large, the distribution is uneven. The black circle area in the figure is a relatively strong magnetic field, while the white area has a weak magnetic field. When the minerals are conveyed to the surface of the magnetic roller by the belt, the weakly magnetic minerals located in the white area cannot be effectively captured by the magnetic field, resulting in low removal efficiency of magnetic substances.

此外对于采用上述原理的常规的磁滑轮,磁性矿物被磁场捕获随着磁滑轮转动过程中,矿物与磁系没有相对运动,由于大块矿石不易夹杂,因此在处理大块矿石时,常规磁滑轮没有显示出技术上的弊端。随着破碎、磨矿技术的发展,磁铁矿入磨的粒度逐渐降低,高压辊磨技术将磁铁矿入磨粒度降至几毫米, 采用本技术能够解决常规磁滑轮带来磁选夹杂问题,进一步提升入磨原矿品位,降低磨机能耗。 In addition, for the conventional magnetic pulley using the above principle, the magnetic minerals are captured by the magnetic field. During the rotation of the magnetic pulley, there is no relative motion between the mineral and the magnetic system. Since the large ore is not easy to be mixed, when processing large ore, the conventional magnetic pulley No technical drawbacks were shown. With the development of crushing and grinding technology, the particle size of magnetite is gradually reduced. The high-pressure roller mill technology reduces the particle size of magnetite to several millimeters. This technology can solve the problem of magnetic separation inclusions caused by conventional magnetic pulleys. , to further improve the grade of raw ore entering the mill and reduce the energy consumption of the mill.

发明内容 Contents of the invention

本发明的目的是针对上述存在的问题和不足,提供一种新的磁系排布结构,能够大大提高磁选效率的提高磁场分选区磁场强度的方法及磁选设备。 The object of the present invention is to address the above-mentioned existing problems and deficiencies, and provide a new magnetic system arrangement structure, a method for increasing magnetic field intensity in a magnetic field separation area, and a magnetic separation device that can greatly improve the efficiency of magnetic separation.

为达到上述目的,所采取的技术方案是: In order to achieve the above purpose, the technical solutions adopted are:

一种提高磁场分选区磁场强度的方法,将若干个方形永磁磁块的N极与N极、S极与S极逐一相对间隙排列并压紧形成永磁磁块组,由此将原本方形磁块N极、S极平面磁场挤压转化为沿方形磁块组的磁块间隙呈N极、S极交替排列的高场强的条形磁场。 A method for increasing the magnetic field intensity of the magnetic field sorting area, arrange and compress the N poles and N poles, S poles and S poles of several square permanent magnet blocks one by one relative to each other to form a permanent magnet block group, thus the original square The N pole and S pole plane magnetic field of the magnetic block is extruded and transformed into a strip magnetic field of high field strength with N pole and S pole alternately arranged along the magnetic block gap of the square magnetic block group.

在高场强的条形磁场中设置若干聚磁介质,将连续的条形磁场转化为间断分布的磁聚集点,从而将条形磁场的场强进一步加强。 Several magnetic gathering media are arranged in the strip magnetic field with high field strength to convert the continuous strip magnetic field into discontinuously distributed magnetic gathering points, thereby further strengthening the field strength of the strip magnetic field.

一种利用上述方法设计的提高磁场分选区磁场强度的条形强磁场永磁磁系,将永磁磁块组沿边数为M的正多边形的边进行连续排布m组,形成以正多边形中心为顶点,m×360°/M为包角的N极、S极密集交替排列的条形强磁场永磁磁系,其中m≤M。 A strip-shaped high-magnetic field permanent magnet magnetic system designed by the above-mentioned method to improve the magnetic field intensity of the magnetic field sorting area, the permanent magnet block groups are continuously arranged in m groups along the sides of a regular polygon with the number of sides M, forming a center of the regular polygon is the vertex, and m×360°/M is a strip-shaped strong magnetic field permanent magnet system in which N poles and S poles are densely and alternately arranged with wrapping angles, where m≤M.

一种利用上述条形强磁场永磁磁系的非金属矿除铁用永磁磁选设备,包括机架、顶部敞口底部设有磁性矿物排矿口的箱体和横向设置在箱体内的圆柱形筒体,在所述箱体上部通过磁系固定框固定设置有与圆柱形筒体同轴的条形强磁场永磁磁系,该条形强磁场永磁磁系的磁系包角α<90°,该条形强磁场永磁磁系设置在圆柱形筒体的一侧且与圆柱形筒体之间形成物料流转通道,在该条形强磁场永磁磁系的顶部设有给矿口,在所述箱体底部设置有与条形强磁场永磁磁系下端部对应的非磁性矿物排矿口,所述的圆柱形筒体端部连接有驱动圆柱形筒体转动的动力机构,在所述圆柱形筒体表面布置有针状聚磁介质。 A permanent magnet magnetic separation equipment for non-metallic ore iron removal using the above-mentioned strip-shaped strong magnetic field permanent magnet system, including a frame, a box with a magnetic mineral discharge port at the top and an open bottom, and a box horizontally arranged in the box. Cylindrical barrel, on the upper part of the box, a strip-shaped high-field permanent magnet magnetic system coaxial with the cylindrical barrel is fixed through a magnetic system fixing frame, and the magnetic system wrap angle of the strip-shaped high-field permanent magnet magnetic system α<90°, the strip-shaped high-field permanent magnet system is set on one side of the cylindrical cylinder and forms a material flow channel between the cylindrical cylinder and the top of the strip-shaped high-field permanent magnet system. The ore supply port is provided with a non-magnetic mineral discharge port corresponding to the lower end of the strip-shaped strong magnetic field permanent magnet system at the bottom of the box, and the end of the cylindrical cylinder is connected with a cylinder that drives the cylindrical cylinder to rotate. In the power mechanism, a needle-shaped magnetic gathering medium is arranged on the surface of the cylindrical barrel.

所述的箱体上部左右两侧均设有磁系固定框,且在两侧的磁系固定框内均设置有条形强磁场永磁磁系,箱体上部的前后端部设有挡板,磁系固定框和挡板与箱体之间均为密封连接,在箱体、磁系固定框和挡板中注满水,所述给矿口处的磁系固定框或挡板边沿开设有溢流槽。 The left and right sides of the upper part of the box body are provided with a magnetic system fixing frame, and a strip-shaped strong magnetic field permanent magnet system is arranged in the magnetic system fixing frame on both sides, and the front and rear ends of the upper part of the box body are provided with baffles , the magnetic system fixed frame and baffle plate are all sealed and connected with the box body, and the box body, magnetic system fixed frame and baffle plate are filled with water, and the magnetic system fixed frame or baffle plate edge at the mine supply port is opened With overflow tank.

一种利用上述条形强磁场永磁磁系的磁性矿物永磁磁选设备,包括机架、设置在机架上的箱体、箱体内横向固定设有的圆柱形筒体、以及设置在圆柱形筒体内并与圆柱形筒体同轴的条形强磁场永磁磁系和驱动条形强磁场永磁磁系转动的动力机构,所述的条形强磁场永磁磁系包角为360°,所述的圆柱形筒体一侧与箱体之间形成给矿口,圆柱形筒体的另一侧筒壁与箱体底部固定设有一卸矿挡板,卸矿挡板将箱体分隔成精矿卸矿仓和尾矿仓,在精矿卸矿仓和尾矿仓下部分别开设有精矿排矿口和尾矿排矿口,所述的尾矿仓的箱体底板由靠近给矿口的一侧向卸矿挡板倾斜设置,且与圆柱形筒体外壁之间形成分选区。 A magnetic mineral permanent magnetic magnetic separation device utilizing the above-mentioned strip-shaped strong magnetic field permanent magnet system, comprising a frame, a box body arranged on the frame, a cylindrical cylinder body fixed horizontally in the box body, and a cylindrical cylinder body arranged on a cylinder A strip-shaped high-magnetic field permanent magnet magnetic system coaxial with the cylindrical cylinder and a power mechanism that drives the strip-shaped high-magnetic field permanent-magnet magnetic system to rotate, and the wrapping angle of the strip-shaped high-field permanent magnet magnetic system is 36° °, an ore feeding port is formed between one side of the cylindrical cylinder and the box body, and an ore unloading baffle is fixedly arranged on the other side wall of the cylindrical cylinder and the bottom of the box body, and the ore unloading baffle keeps the box body It is divided into a concentrate unloading bin and a tailings bin, and a concentrate discharge port and a tailings discharge port are respectively opened at the lower part of the concentrate discharge bin and the tailings bin, and the bottom plate of the tailings bin is formed by One side of the ore opening is inclined to the unloading baffle, and forms a sorting area with the outer wall of the cylindrical cylinder.

一种利用上述条形强磁场永磁磁系的2自由度超细粒级的磁性矿物永磁磁选设备,包括机架、设置在机架上的箱体、箱体内横向设置的圆柱形筒体、以及设置在圆柱形筒体内并与圆柱形筒体同轴的条形强磁场永磁磁系、以及分别驱动圆柱形筒体和条形强磁场永磁磁系转动的两个动力机构,所述的条形强磁场永磁磁系的磁系包角为360°,所述的圆柱形筒体一侧与箱体之间形成给矿口,圆柱形筒体的另一侧与箱体底部设有一卸矿挡板,所述的卸矿挡板的底部与箱体底板固定连接,卸矿挡板的上部与圆柱形筒体表面贴合滑动配合,卸矿挡板将箱体分隔成精矿卸矿仓和尾矿仓,在精矿卸矿仓和尾矿仓下部分别开设有精矿排矿口和尾矿排矿口,所述的尾矿仓的箱体底板由靠近给矿口的一侧向卸矿挡板倾斜设置,且与圆柱形筒体外壁之间形成分选区。 A 2-degree-of-freedom ultra-fine-grain magnetic separation equipment for magnetic minerals using the above-mentioned strip-shaped strong magnetic field permanent magnet system, including a frame, a box set on the frame, and a cylindrical tube arranged horizontally in the box body, and a bar-shaped high-field permanent magnet system that is arranged in the cylindrical cylinder and is coaxial with the cylindrical cylinder, and two power mechanisms that drive the rotation of the cylindrical cylinder and the bar-shaped high-field permanent magnet system respectively, The magnetic system wrap angle of the strip-shaped strong magnetic field permanent magnet system is 360°, the ore inlet is formed between one side of the cylindrical cylinder and the box body, and the other side of the cylindrical cylinder is connected to the box body. There is an ore discharge baffle at the bottom, the bottom of the ore discharge baffle is fixedly connected with the bottom plate of the box, the upper part of the ore discharge baffle fits and slides with the surface of the cylindrical cylinder, and the ore discharge baffle separates the box into The concentrate unloading bin and the tailings bin are respectively provided with a concentrate discharge port and a tailings discharge port at the lower part of the concentrate discharge bin and the tailings bin. One side of the mouth is inclined to the unloading baffle, and forms a sorting area with the outer wall of the cylindrical cylinder.

所述的箱体的侧面和底板之间为密封连接结构,且箱体内注满水,箱体一侧的边沿上设有溢流槽。 The side of the box body and the bottom plate are in a sealed connection structure, and the box body is filled with water, and an overflow groove is provided on the edge of one side of the box body.

一种利用上述条形强磁场永磁磁系的带式永磁磁选设备,包括机架、设置在机架上的料仓、设置在料仓下部的振动给料器和设置在振动给料器下料端的带式磁选装置,所述的带式磁选装置包括主动磁辊、从动轮、皮带、驱动主动磁辊转动的动力机构、以及设置在磁辊下部的磁性物料仓和非磁性物料仓,所述的磁辊呈中空圆柱筒体,在磁辊的筒体内壁上固定设置有磁系包角为360°的条形强磁场永磁磁系。 A belt-type permanent magnet magnetic separation device using the above-mentioned strip-shaped strong magnetic field permanent magnet system, including a frame, a feeder arranged on the frame, a vibrating feeder arranged at the lower part of the feeder, and a vibrating feeder arranged on the vibrating feeder. The belt-type magnetic separation device at the feeding end of the device, the belt-type magnetic separation device includes a driving magnetic roller, a driven wheel, a belt, a power mechanism that drives the driving magnetic roller to rotate, and a magnetic material bin and a non-magnetic material bin arranged at the bottom of the magnetic roller. In the material bin, the magnetic roller is a hollow cylindrical cylinder, and a strip-shaped permanent magnetic system with a magnetic system wrapping angle of 360° is fixedly arranged on the inner wall of the cylinder of the magnetic roller.

一种利用上述条形强磁场永磁磁系的细粒级磁铁矿粗选抛尾的2自由度磁滑轮,包括呈中空圆柱筒体的磁滑轮本体、设置在磁滑轮本体内且与磁滑轮同轴设置的条形强磁场永磁磁系、以及分别驱动磁滑轮本体和条形强磁场永磁磁系相向转动的两个动力机构,该条形强磁场永磁磁系的磁系包角为360°。 A 2-degree-of-freedom magnetic pulley using the above-mentioned strip-shaped strong magnetic field permanent magnet system for fine-grained magnetite roughing and throwing tailings, comprising a magnetic pulley body in a hollow cylindrical cylinder, arranged in the magnetic pulley body and connected to the magnetic pulley body. The strip-shaped high-field permanent-magnet magnetic system arranged coaxially with the pulley, and the two power mechanisms that respectively drive the magnetic pulley body and the bar-shaped high-field permanent-magnet magnetic system to rotate in opposite directions, the magnetic system of the strip-shaped high-field permanent magnet system includes The angle is 360°.

采用上述技术方案,所取得的有益效果是: Adopt above-mentioned technical scheme, the beneficial effect that obtains is:

①本发明通过磁系排布新的设计结构,其采用相邻两同极磁块挤出磁系的方式,使得其能够取得较常规磁场排布方式的磁场强度高数倍,在挤出磁系的有效范围内设置聚磁介质能够进一步的提高磁场强度,其应用范围和应用领域都得到了很大的提高; ① The present invention adopts a new design structure of the magnetic system arrangement, which adopts the way that two adjacent magnetic blocks of the same pole extrude the magnetic system, so that it can obtain a magnetic field intensity several times higher than that of the conventional magnetic field arrangement method. Setting the magnetic gathering medium within the effective range of the system can further increase the magnetic field strength, and its application range and application field have been greatly improved;

②本发明采用新的磁系排布方式,通过对新的条形强磁场永磁磁系的磁场强度变化性能的分析和应用,在应用于各种筛选设备中时,显著提高了磁场强度,加大了对磁性物的捕获能力,从而提高的目标矿物的回收率;同时采用筒体和条形强磁场永磁磁系可进行相向运动,大大减轻非磁性物夹杂对精矿质量的不利影响,尤其适用于超细粒级矿物除铁及铁矿物的分选富集; ② The present invention adopts a new magnetic system arrangement method, and through the analysis and application of the magnetic field intensity variation performance of the new strip-shaped high-magnetic field permanent magnet magnetic system, when it is applied to various screening equipment, the magnetic field intensity is significantly improved. The ability to capture magnetic substances is increased, thereby improving the recovery rate of target minerals; at the same time, the cylinder and the bar-shaped permanent magnet system with strong magnetic field can move in opposite directions, which greatly reduces the adverse effects of non-magnetic substance inclusions on the quality of concentrate , especially suitable for iron removal of ultra-fine minerals and separation and enrichment of iron minerals;

③本发明其采用新的磁系结构,且磁系与磁滑轮本体产生相对转动,筒体转动过程中,位于皮带上的矿物与磁系产生相对运动,从而使得矿物在磁滑轮表面不断翻转,夹杂的非磁性物在磁团聚体不断翻转过程中被甩出磁辊表面,从而减少非磁性物夹杂。其对于入磨前细粒级物料的磁滑轮抛尾效果尤为明显,能够大大提高入磨品位,降低磨矿成本。 ③ The present invention adopts a new magnetic system structure, and the magnetic system and the magnetic pulley body produce relative rotation. During the rotation of the cylinder, the minerals on the belt and the magnetic system produce relative motion, so that the minerals are constantly turned over on the surface of the magnetic pulley. The inclusion of non-magnetic matter is thrown off the surface of the magnetic roller during the continuous turnover of the magnetic aggregates, thereby reducing the inclusion of non-magnetic matter. It has a particularly obvious effect on the magnetic pulley tailing of the fine-grained materials before entering the grinding, which can greatly improve the grinding grade and reduce the grinding cost.

附图说明 Description of drawings

图1为现有的磁块叠加磁场磁力线分布示意图。 FIG. 1 is a schematic diagram of the distribution of magnetic lines of force in a superimposed magnetic field of existing magnetic blocks.

图2为图1中的磁块中心磁场强度与叠加磁块数量的关系曲线。 FIG. 2 is a relationship curve between the magnetic field intensity at the center of the magnetic block and the number of superimposed magnetic blocks in FIG. 1 .

图3为现有的叠加磁系的常规磁选机筒体的结构示意图。 Fig. 3 is a structural schematic diagram of a conventional magnetic separator cylinder with a superimposed magnetic system.

图4为现有的带式永磁磁选设备的结构示意图。 Fig. 4 is a structural schematic diagram of an existing belt-type permanent magnet magnetic separation device.

图5为本发明的永磁磁块组的结构示意图。 Fig. 5 is a schematic structural view of the permanent magnet block group of the present invention.

图6为增设聚磁介质后的效果结构示意图。 Fig. 6 is a schematic diagram of the effect structure after adding a magnetic gathering medium.

图7为本发明的永磁磁块在圆柱面上磁聚带分布结构示意图。 Fig. 7 is a schematic diagram of the distribution structure of the magnetic bands on the cylindrical surface of the permanent magnet block of the present invention.

图8为本发明的条形强磁场永磁磁系的结构示意图。 Fig. 8 is a structural schematic diagram of the bar-shaped high-field permanent magnet system of the present invention.

图9为非金属矿除铁用永磁磁选设备结构示意图之一。 Fig. 9 is one of the structural schematic diagrams of the permanent magnet magnetic separation equipment for iron removal of non-metallic ore.

图10为非金属矿除铁用永磁磁选设备结构示意图之二。 Fig. 10 is the second schematic diagram of the permanent magnet magnetic separation equipment for iron removal of non-metallic ore.

图11为磁性矿物永磁磁选设备的结构示意图之一。 Fig. 11 is one of the structural schematic diagrams of permanent magnet magnetic separation equipment for magnetic minerals.

图12为磁性矿物永磁磁选设备的结构示意图之二。 Fig. 12 is the second structural schematic diagram of permanent magnet magnetic separation equipment for magnetic minerals.

图13为2自由度超细粒级的磁性矿物永磁磁选设备的结构示意图之一。 Fig. 13 is one of the structural schematic diagrams of permanent magnet magnetic separation equipment for magnetic minerals with 2 degrees of freedom ultrafine particle size.

图14为2自由度超细粒级的磁性矿物永磁磁选设备的结构示意图之二。 Fig. 14 is the second schematic diagram of the structure of permanent magnet magnetic separation equipment for magnetic minerals with 2 degrees of freedom ultrafine particle size.

图15为带式永磁磁选设备的结构示意图。 Fig. 15 is a structural schematic diagram of a belt-type permanent magnet magnetic separation device.

图16为细粒级磁铁矿粗选抛尾的2自由度磁滑轮的结构示意图。 Fig. 16 is a structural schematic diagram of a 2-degree-of-freedom magnetic pulley for roughing and throwing tailings of fine-grained magnetite.

图中序号:1为磁块、2为机架、3为聚磁介质、4为箱体、5为筒体、6为给矿口、7为非磁性矿物排矿口、8为磁性矿物排矿口、9为溢流槽、10为永磁磁块组、11为卸矿挡板、12为精矿卸矿仓、13为尾矿仓、14为精矿排矿口、15为尾矿排矿口、16为分选区、17为料仓、18为振动给料器、19为皮带、20为主动磁辊、21为从动轮、22为电机、23为减速器、24为磁滑轮本体、25为磁系固定框、26为物料调节板、27为磁性物料仓、28为非磁性物料仓。 Serial numbers in the figure: 1 is the magnetic block, 2 is the frame, 3 is the magnetic gathering medium, 4 is the box body, 5 is the cylinder body, 6 is the ore feeding port, 7 is the non-magnetic mineral discharge port, 8 is the magnetic mineral discharge port Mine mouth, 9 is overflow tank, 10 is permanent magnetic block group, 11 is ore unloading baffle, 12 is concentrate unloading bin, 13 is tailings bin, 14 is concentrate discharge outlet, 15 is tailings Mine discharge port, 16 is the sorting area, 17 is the bin, 18 is the vibrating feeder, 19 is the belt, 20 is the driving magnetic roller, 21 is the driven wheel, 22 is the motor, 23 is the reducer, 24 is the magnetic pulley body , 25 is the fixed frame of magnetic system, 26 is the material adjusting plate, 27 is the magnetic material bin, and 28 is the non-magnetic material bin.

具体实施方式 detailed description

以下结合附图对本发明的具体实施方式做详细说明。 The specific implementation manners of the present invention will be described in detail below in conjunction with the accompanying drawings.

实施例一:参见图5-图7,一种提高永磁磁场分选区磁场强度的方法,将若干个方形永磁磁块1的N极与N极、S极与S极逐一相对间隙排列并通过磁系固定框等固定架压紧形成永磁磁块组10,由此将原本方形磁块N极、S极平面磁场挤压转化为沿方形磁块组的磁块间隙呈N极、S极交替排列的高场强的条形磁场。 Embodiment 1: Referring to Fig. 5-Fig. 7, a method for improving the magnetic field intensity of the permanent magnet magnetic field sorting area, the N poles and N poles, S poles and S poles of several square permanent magnet blocks 1 are arranged with relative gaps one by one and The permanent magnetic block group 10 is formed by pressing the fixed frame such as the magnetic system fixed frame, so that the original square magnetic block N pole and S pole planar magnetic field are extruded and transformed into N pole, S pole along the magnetic block gap of the square magnetic block group. A high-strength strip magnetic field with alternating poles.

在高场强的条形磁场的有效范围内设置若干聚磁介质,将连续的条形磁场转化为间断分布的磁聚集点,从而将条形磁场的场强进一步加强。 Several magnetic gathering media are arranged within the effective range of the high field strength strip magnetic field to convert the continuous strip magnetic field into discontinuously distributed magnetic gathering points, thereby further strengthening the field strength of the strip magnetic field.

对于上述的增强磁场的方法,其通过实验得出:磁场强度与磁力线的密度成正比,与磁力线通过的截面面积成反比。假设方形磁块的长、宽、厚分别为L、W、H, 相邻磁块间隙n,在不考虑漏磁的理想状态下,只要使得n×(2L+2w)<2L×W,磁场强度便得到增强。以常规的方形磁块85×65×18为例,当磁块间距为4mm时,理想状态下,计算出的挤出磁系的磁场强度为原平面磁场的9.2倍。由于存在漏磁等因素的影响,磁力线并不能完全由磁隙间隙挤出,因此实际应用中挤出磁场的磁场强度会比计算值低。经测定,常规铁氧体单块磁块(经测定N极平面中心磁场强度为750Gs)N极与N极相对,间距为4mm时,挤出磁系的磁场强度为2600 Gs,为原平面磁场的3.5倍;常规铁氧体两块磁块(经测定N极平面中心磁场强度为1150Gs)N极与N极相对,间距为4mm时,挤出磁系的磁场强度为2900 Gs,为原平面磁场的2.5倍。实验数据表明,挤出磁系设计大大提高了磁场强度,明显高于附图1所示的叠加磁块的磁场强度;挤出磁系的磁场强度与平面磁场的磁场强度不成正比例关系,平面磁场场强越高,挤出磁场场强的放大倍数逐渐降低。 For the above method of enhancing the magnetic field, it is obtained through experiments that the magnetic field intensity is directly proportional to the density of the magnetic force lines, and inversely proportional to the cross-sectional area through which the magnetic force lines pass. Assuming that the length, width, and thickness of the square magnetic block are L, W, and H respectively, and the gap between adjacent magnetic blocks is n, under the ideal state without considering the magnetic flux leakage, as long as n×(2L+2w)<2L×W, the magnetic field Strength is enhanced. Taking the conventional square magnetic block 85×65×18 as an example, when the distance between the magnetic blocks is 4mm, under ideal conditions, the calculated magnetic field strength of the extruded magnetic system is 9.2 times that of the original planar magnetic field. Due to the influence of factors such as magnetic flux leakage, the magnetic field lines cannot be completely extruded from the magnetic gap, so the magnetic field strength of the extruded magnetic field in practical applications will be lower than the calculated value. It has been determined that when the conventional ferrite monolithic magnetic block (the magnetic field strength at the center of the N-pole plane is 750Gs) is opposite to the N-pole, and the distance between the N-poles is 4mm, the magnetic field strength of the extruded magnetic system is 2600 Gs, which is the original plane magnetic field. 3.5 times that of conventional ferrite magnets (the magnetic field strength in the center of the N-pole plane is determined to be 1150Gs) and the N-pole is opposite to the N-pole. When the distance is 4mm, the magnetic field strength of the extruded magnetic system is 2900 Gs, which is the original plane 2.5 times the magnetic field. Experimental data shows that the design of the extrusion magnetic system greatly improves the magnetic field strength, which is significantly higher than the magnetic field strength of the superimposed magnetic blocks shown in Figure 1; the magnetic field strength of the extrusion magnetic system is not proportional to the magnetic field strength of the plane magnetic field, and the plane magnetic field The higher the field strength, the magnification of the extrusion magnetic field strength gradually decreases.

实施例二:参见图5-图8,本实施例是采用实施例一所述的磁系排布方法,进一步的完成应用于磁选设备上的磁系结构,其为一种提高永磁磁场分选区磁场强度的条形强磁场永磁磁系,将永磁磁块组10沿边数为M的正多边形的边进行连续排布m组,形成以正多边形中心为顶点,m×360°/M为包角的N极、S极密集交替排列的条形强磁场永磁磁系,其中m≤M,根据不同的磁选设备,其磁系包角根据实际要求进行选取。 Embodiment 2: Referring to Fig. 5-Fig. 8, this embodiment adopts the magnetic system arrangement method described in Embodiment 1, and further completes the magnetic system structure applied to the magnetic separation equipment, which is a kind of improved permanent magnetic field The strip-shaped strong magnetic field permanent magnet system of the magnetic field strength in the sorting area, the permanent magnet block group 10 is continuously arranged in m groups along the sides of the regular polygon with the number of sides M, forming the center of the regular polygon as the vertex, m × 360°/ M is a strip-shaped strong magnetic field permanent magnet magnetic system in which N poles and S poles are densely arranged alternately with wrapping angles, where m≤M. According to different magnetic separation equipment, the wrapping angle of the magnetic system is selected according to actual requirements.

实施例三:参见图5-图9,一种非金属矿除铁用永磁磁选设备,其为干式磁选设备,包括机架2、顶部敞口底部设有磁性矿物排矿口8的箱体4和横向设置在箱体4内的圆柱形筒体5,在所述箱体4上部通过磁系固定框25固定设置有与圆柱形筒体5同轴的条形强磁场永磁磁系,所述的条形强磁场永磁磁系包括沿边数为M的正多边形的边连续分布设置的m个永磁磁块组,其中m<M,所述的永磁磁块组为多个永磁磁块的N极与N极、S极与S极逐一相对间隙排列并压紧形成的永磁磁块组,该条形强磁场永磁磁系的磁系包角α<90°,条形强磁场永磁磁系设置在圆柱形筒体5的一侧且与圆柱形筒体5之间形成物料流转通道,在该条形强磁场永磁磁系的顶部设有给矿口6,在所述箱体4底部设置有与条形强磁场永磁磁系下端部对应的非磁性矿物排矿口7,所述的圆柱形筒体5端部连接有驱动圆柱形筒体5转动的动力机构。 Embodiment 3: Referring to Fig. 5-Fig. 9, a permanent magnet magnetic separation equipment for non-metallic ore iron removal, it is a dry magnetic separation equipment, including a frame 2, and a magnetic mineral discharge port 8 at the bottom of the top opening The box body 4 and the cylindrical barrel body 5 arranged laterally in the box body 4 are fixed with a strip-shaped strong magnetic field permanent magnet coaxial with the cylindrical barrel body 5 through a magnetic system fixing frame 25 on the top of the box body 4 Magnetic system, the described strip-shaped strong magnetic field permanent magnet system comprises m permanent magnet block groups that are continuously distributed along the sides of a regular polygon with the number of sides M, wherein m<M, and the described permanent magnet block groups are The N-pole and N-pole, S-pole and S-pole of a plurality of permanent magnet blocks are arranged one by one with gaps and pressed together to form a permanent magnet block group. The magnetic system wrap angle of the strip-shaped strong magnetic field permanent magnet system is α<90 °, the strip-shaped strong magnetic field permanent magnet system is arranged on one side of the cylindrical cylinder 5 and forms a material flow passage between the cylindrical cylinder 5, and the top of the strip-shaped strong magnetic field permanent magnet system is provided with an ore feeder Port 6, a non-magnetic mineral discharge port 7 corresponding to the lower end of the bar-shaped strong magnetic field permanent magnet system is provided at the bottom of the box body 4, and the end of the cylindrical cylinder 5 is connected with a driving cylindrical cylinder 5 rotating power mechanism.

在所述圆柱形筒体5表面均布设置有针状聚磁介质3,磁性矿物排矿口8和非磁性矿物排矿口7之间设置有物料调节板26。通过设置在筒体上的针状聚磁介质3将条形强磁场永磁磁系的条形磁场变换成磁场强度更高的N极和S极交替变化的磁聚点。 Needle-shaped magnetism-gathering media 3 are evenly distributed on the surface of the cylindrical barrel 5 , and a material adjustment plate 26 is arranged between the magnetic mineral ore discharge port 8 and the non-magnetic mineral ore discharge port 7 . The strip-shaped magnetic field of the strip-shaped strong magnetic field permanent magnet system is transformed into a magnetic gathering point with higher magnetic field intensity and alternately changing N poles and S poles through the needle-shaped magnetic gathering medium 3 arranged on the cylinder body.

本发明的工作原理是:在旋转的圆柱形筒体表面布置针状聚磁介质,随着聚磁介质筒的旋转,针状聚磁介质途径挤出磁系的条形强磁场作用范围内时,聚磁介质附近的磁场得到极大得加强,磁性矿物在磁力的作用下,向磁场更强的聚磁介质附近移动,而非磁性矿物在聚磁介质筒旋转产生的离心力作用下逐渐远离聚磁介质筒表面;在聚磁介质筒旋转过程中,聚磁介质附近团聚的磁性矿物在N极、S极交替密集排列条形强磁场作用下强烈翻转再团聚,将夹杂的非磁性物抛出,同时被抛离聚磁介质筒表面的非磁性矿物中夹杂的磁性矿物,在多组平面挤压磁系磁组的多次作用下最终从非磁性矿物中分离出来。在离心力场和磁场的综合作用下,非磁性矿物与磁性矿物成功实现分层,非磁性矿物进入外侧的非磁性物矿仓,磁性物在聚磁介质脱离磁场作用范围时在重力作用下落入磁性物矿仓。 The working principle of the present invention is: a needle-shaped magnetism-gathering medium is arranged on the surface of the rotating cylindrical cylinder. With the rotation of the magnetism-gathering medium cylinder, the needle-shaped magnetism-gathering medium is squeezed out of the range of the strip-shaped strong magnetic field of the magnetic system. , the magnetic field near the magnetic gathering medium is greatly strengthened, and the magnetic minerals move to the vicinity of the magnetic gathering medium with a stronger magnetic field under the action of the magnetic force, while the non-magnetic minerals gradually move away from the gathering medium under the action of the centrifugal force generated by the rotation of the magnetic gathering medium cylinder. The surface of the magnetic medium cylinder; during the rotation of the magnetic gathering medium cylinder, the magnetic minerals reunited near the magnetic gathering medium are strongly flipped and reunited under the action of a strip-shaped strong magnetic field in which N poles and S poles are alternately densely arranged, and the mixed non-magnetic materials are thrown out At the same time, the magnetic minerals contained in the non-magnetic minerals that are thrown off the surface of the magnetic gathering medium cylinder are finally separated from the non-magnetic minerals under the multiple actions of multiple sets of planar extrusion magnetic system magnetic groups. Under the comprehensive effect of centrifugal force field and magnetic field, non-magnetic minerals and magnetic minerals are successfully separated into layers, non-magnetic minerals enter the outer non-magnetic material bin, and magnetic materials fall into the magnetic material under the action of gravity when the magnetic-gathering medium leaves the range of the magnetic field. ore warehouse.

其与常规的磁选设备所能够达到的效果的比较:本申请的磁系结构的设计,其应用于非金属矿分选除铁时,使得工作区场强得到极大地提高,最高可达2T(是常规技术的2-3倍),对弱磁性铁矿物的捕获能力明显增强,因此除铁的效率较高;假设聚磁介质筒径向半径为R(单位:mm),长度为L(单位:mm),料层厚度为B(单位:mm),转速为W(单位:r/min),非金属矿干矿密度为ρ(单位:g/cm3),则采用本申请的设备处理量为: Comparison of the effect achieved by conventional magnetic separation equipment: the design of the magnetic system structure of this application, when it is applied to the separation and iron removal of non-metallic ore, greatly improves the field strength in the working area, up to 2T (2-3 times that of conventional technology), the ability to capture weakly magnetic iron minerals is significantly enhanced, so the efficiency of iron removal is high; assuming that the radial radius of the magnetic gathering medium cylinder is R (unit: mm), and the length is L (unit: mm), the material layer thickness is B (unit: mm), the rotating speed is W (unit: r/min), and the dry ore density of non-metallic ore is ρ (unit: g/cm ) , then adopt the application The processing capacity of the equipment is:

60×ρП[(R+B)2-R2]LW×10-9吨/小时。 60×ρП[(R+B) 2 -R 2 ]LW×10 -9 tons/hour.

以常规筒式磁选机Φ1500×4500计算,当料层厚度为2mm,非金属矿干矿密度为2.5 g/cm3,筒体转速为20r/min时,计算出的设备处理量为:127.3吨/小时。而目前非金属矿除铁干选强磁选机的处理量最高不超过10吨/小时,大多在2-4吨/小时左右。 Calculated on the basis of a conventional drum magnetic separator Φ1500×4500, when the thickness of the material layer is 2mm, the dry ore density of non-metallic ore is 2.5 g/cm 3 , and the rotating speed of the drum is 20r/min, the calculated processing capacity of the equipment is: 127.3 tons/hour. At present, the maximum processing capacity of non-metallic ore iron removal dry separation strong magnetic separator does not exceed 10 tons/hour, and most of them are about 2-4 tons/hour.

本发明对磁场强度的大幅提升及设备单台处理量数十倍的增加是对目前非金属矿干选除铁技术的重大技术创新。 The invention greatly enhances the magnetic field strength and increases the processing capacity of a single device dozens of times, which is a major technical innovation for the current non-metallic ore dry separation and iron removal technology.

本实施例通过新的磁系结构的设计,其同样适用于细粒级贫磁铁矿的分选富集,使得工作区场强得到极大地提高,采用常规的铁氧体磁块组合,其磁系场强最高即可达4000Gs,有效地解决了磁场作用深度(距离)与磁场强度的矛盾,即在加强磁场的同时磁场的有效作用距离不变,因此对磁性矿物的捕获能力大大加强,铁矿物的回收率指标得到有效保障。 This embodiment adopts the design of the new magnetic system structure, which is also suitable for the separation and enrichment of fine-grained lean magnetite, so that the field strength in the working area is greatly improved, and the combination of conventional ferrite magnetic blocks is adopted. The maximum field strength of the magnetic system can reach 4000Gs, which effectively solves the contradiction between the depth (distance) of the magnetic field and the strength of the magnetic field, that is, the effective distance of the magnetic field remains unchanged while the magnetic field is strengthened, so the ability to capture magnetic minerals is greatly enhanced. The recovery rate index of iron ore is effectively guaranteed.

实施例四:参见图5-图8、图10,本实施例的结构与实施例三基本相同,相同之处不再重述,其不同之处在于:其适用于湿式磁选设备,所述的箱体4上部左右两侧均设有磁系固定框25,且在两侧的磁系固定框25内均设置有条形强磁场永磁磁系,箱体4上部的前后端部设有挡板,磁系固定框25和挡板与箱体4之间均为密封连接,在箱体4、磁系固定框25和挡板中注满水,所述给矿口6处的磁系固定框25或挡板边沿开设有溢流槽9。 Embodiment 4: Referring to Fig. 5-Fig. 8 and Fig. 10, the structure of this embodiment is basically the same as that of Embodiment 3, and the similarities will not be repeated. The difference is that it is suitable for wet magnetic separation equipment. The left and right sides of the box body 4 top are all provided with magnetic system fixing frames 25, and in the magnetic system fixing frames 25 on both sides are all provided with strip-shaped strong magnetic field permanent magnet systems, and the front and rear ends of the box body 4 top are provided with The baffle plate, the magnetic system fixed frame 25 and the baffle plate and the box body 4 are sealed and connected, and the box body 4, the magnetic system fixed frame 25 and the baffle plate are filled with water. An overflow groove 9 is provided on the edge of the fixed frame 25 or the baffle plate.

本申请对于细粒级磁铁矿分选过程中存在的大量矿泥对分选产生极大不利影响的问题,采用旋转介质筒产生强烈翻转扰动作用,脱泥效率较高,脱除的矿泥一部分由设备左下部非磁性矿物排矿口排出,一部分由设备上部专设的细粒级矿泥排泥溢流槽排出。 In this application, for the problem that a large amount of slime in the fine-grained magnetite separation process has a great adverse effect on the separation, a rotating medium drum is used to produce a strong turning disturbance, and the desliming efficiency is high. The removed slime Part of it is discharged from the non-magnetic mineral discharge port on the left lower part of the equipment, and part of it is discharged from the fine-grained sludge discharge overflow tank specially designed on the upper part of the equipment.

实施例五:参见图5-图8、图11,一种磁性矿物永磁磁选设备,其适用于干式磁选,包括包括机架2、设置在机架上顶部敞口的箱体4、箱体4内横向固定设有的圆柱形筒体5、以及设置在圆柱形筒体5内并与圆柱形筒体5同轴的条形强磁场永磁磁系和驱动永磁磁系转动的电机和减速器,所述的条形强磁场永磁磁系包括沿边数为M的正多边形的边连续分布设置的M个永磁磁块组10,所述的永磁磁块组10为6-20个永磁磁块1的N极与N极、S极与S极逐一相对间隙排列并压紧形成的永磁磁块组,相邻两永磁磁块1之间设置有聚磁介质3,所述的圆柱形筒体5一侧与箱体4之间形成给矿口6,圆柱形筒体5的另一侧筒壁与箱体4底部固定设有一卸矿挡板11,卸矿挡板11将箱体分隔成精矿卸矿仓12和尾矿仓13,在精矿卸矿仓12和尾矿仓13下部分别开设有精矿排矿口14和尾矿排矿口15,所述的尾矿仓13的箱体底板由靠近给矿口6的一侧向卸矿挡板11倾斜设置,且与圆柱形筒体5外壁之间形成分选区16。 Embodiment 5: Referring to Fig. 5-Fig. 8 and Fig. 11, a permanent magnet magnetic separation equipment for magnetic minerals, which is suitable for dry magnetic separation, includes a frame 2 and a box 4 with an open top on the frame , the cylindrical shell 5 that is horizontally fixed in the box body 4, and the bar-shaped strong magnetic field permanent magnet system that is arranged in the cylindrical shell 5 and is coaxial with the cylindrical shell 5 and drives the permanent magnet magnetic system to rotate The motor and the speed reducer, the described strip-shaped strong magnetic field permanent magnet magnetic system includes M permanent magnet block groups 10 that are continuously distributed along the sides of a regular polygon whose number of sides is M, and the described permanent magnet block groups 10 are The N pole and N pole, S pole and S pole of 6-20 permanent magnet blocks 1 are arranged in relative gaps one by one and pressed together to form a permanent magnet block group, and a magnetic concentrator is arranged between two adjacent permanent magnet blocks 1 Medium 3, an ore feeding opening 6 is formed between one side of the cylindrical cylinder 5 and the box body 4, and an ore unloading baffle 11 is fixedly arranged on the other side wall of the cylindrical cylinder 5 and the bottom of the box body 4, The ore unloading baffle 11 divides the box into a concentrate unloading bin 12 and a tailings bin 13, and a concentrate discharge port 14 and a tailings discharge port are respectively opened at the lower parts of the concentrate unloading bin 12 and the tailings bin 13 15. The box bottom plate of the tailings bin 13 is inclined to the ore discharge baffle 11 from the side close to the ore feeding port 6, and forms a sorting area 16 with the outer wall of the cylindrical cylinder 5.

本实施例为干式分选设备,条形强磁场永磁磁系位于固定圆柱筒体内侧,矿物按图示位置给入,在重力作用下逐渐向筒体表面靠近,当运动至磁场作用范围内时,磁性矿物在筒体表面条形磁场作用下,形成沿条形磁场分布的类半圆形圆柱体,非磁性物在重力作用下运动至尾矿仓,从尾矿排矿口排出;随着条形强磁场永磁磁系的转动,聚集于圆筒表面的类圆柱体沿圆柱体表面不断翻滚运动,将其中夹杂的脉石矿物抛出由尾矿排矿口排出,磁选精矿运动至精矿卸矿区时脱离磁场的作用,在重力作用下由精矿排矿口排出。 This embodiment is a dry sorting equipment. The strip-shaped strong magnetic field permanent magnet system is located inside the fixed cylindrical cylinder. The minerals are fed in according to the position shown in the figure, and gradually approach the surface of the cylinder under the action of gravity. When moving to the range of the magnetic field When inside, the magnetic minerals form a semicircular cylinder distributed along the strip magnetic field under the action of the strip magnetic field on the surface of the cylinder, and the non-magnetic materials move to the tailings bin under the action of gravity, and are discharged from the tailings discharge port; With the rotation of the strip-shaped strong magnetic field permanent magnet magnetic system, the cylinder-like bodies gathered on the surface of the cylinder will continue to roll along the surface of the cylinder, and the gangue minerals mixed in it will be thrown out from the tailings discharge port. When the ore moves to the concentrate unloading area, it is separated from the effect of the magnetic field, and is discharged from the concentrate discharge port under the action of gravity.

实施例六:参见图5-图8、图12,本实施例的结构与实施例五的结构基本相同,相同之处不再重述,其不同之处在于:所述的箱体4的侧面和底板之间为密封连接结构,且箱体4内注满水,箱体4一侧的边沿上设有溢流槽9。 Embodiment 6: Referring to Fig. 5-Fig. 8 and Fig. 12, the structure of this embodiment is basically the same as that of Embodiment 5, and the similarities will not be repeated. The difference lies in: the side of the box body 4 It is a sealed connection structure with the bottom plate, and the box body 4 is filled with water, and an overflow groove 9 is provided on the edge of the box body 4 one side.

本实施例为湿式分选设备,条形强磁场永磁磁系位于固定圆柱筒体内侧,当矿浆按图示位置给入时,在重力及流场的作用下逐渐向圆筒表面靠近,当流经磁场作用范围内时,磁性物在筒体表面条形磁场作用下,形成沿条形磁场分布的类半圆形圆柱体,而非磁性物在重力及流场的作用下运动至尾矿仓,从尾矿排矿口排出;随之挤出磁系的转动,聚集于圆筒表面的类圆柱体沿圆柱体表面不断翻滚运动,将其中夹杂的粗颗粒脉石矿物抛出并最终从尾矿排矿口排出,而细颗粒脉石矿物在磁性物沿圆周表面翻滚产生的流搅动流场的作用下由设备上部溢流口排出;最终的磁选精矿运动至精矿卸矿仓时脱离磁场的作用,在重力作用下由精矿排矿口排出。 This embodiment is a wet sorting equipment. The strip-shaped strong magnetic field permanent magnet system is located inside the fixed cylinder. When the slurry is fed in according to the position shown in the figure, it will gradually approach the surface of the cylinder under the action of gravity and flow field. When When flowing through the range of the magnetic field, under the action of the strip magnetic field on the surface of the cylinder, the magnetic material forms a quasi-semicircular cylinder distributed along the strip magnetic field, while the non-magnetic material moves to the tailings under the action of gravity and flow field The silo is discharged from the tailings discharge port; with the rotation of the extrusion magnetic system, the cylinder-like bodies gathered on the surface of the cylinder continue to roll along the surface of the cylinder, throwing out the coarse-grained gangue minerals mixed in it and finally from the The tailings are discharged from the ore discharge port, while the fine-grained gangue minerals are discharged from the overflow port on the upper part of the equipment under the action of the flow field generated by the magnetic material rolling along the circumferential surface; the final magnetic separation concentrate moves to the concentrate unloading bin When separated from the effect of the magnetic field, it is discharged from the concentrate ore discharge port under the action of gravity.

实施例七:参见图5-图8、图13,一种2自由度超细粒级的磁性矿物永磁磁选设备,其为干式磁选设备,包括机架2、设置在机架2上的箱体4、箱体4内横向设置的圆柱形筒体5、以及设置在圆柱形筒体5内并与圆柱形筒体5同轴的条形强磁场永磁磁系、以及分别驱动圆柱形筒体5和条形强磁场永磁磁系转动的两个动力机构,所述的动力机构包括电机和减速器,所述的条形强磁场永磁磁系的磁系包角为360°,所述的条形强磁场永磁磁系包括沿边数为M的正多边形的边连续分布设置的M个永磁磁块组10,所述的永磁磁块组10为6-20个永磁磁块的N极与N极、S极与S极逐一相对间隙排列并压紧形成的永磁磁块组,相邻两永磁磁块之间设置有聚磁介质,所述的圆柱形筒体5一侧与箱体4之间形成给矿口6,圆柱形筒体5的另一侧与箱体4底部设有一卸矿挡板11,所述的卸矿挡板11的底部与箱体4底板固定连接,卸矿挡板11的上部与圆柱形筒体5表面贴合滑动配合,卸矿挡板11将箱体4分隔成精矿卸矿仓12和尾矿仓13,在精矿卸矿仓12和尾矿仓13下部分别开设有精矿排矿口14和尾矿排矿口15,所述的尾矿仓13的箱体底板由靠近给矿口6的一侧向卸矿挡板11倾斜设置,且与圆柱形筒体外壁之间形成分选区16。 Embodiment 7: Referring to Fig. 5-Fig. 8 and Fig. 13, a permanent magnet magnetic separation equipment for magnetic minerals with 2 degrees of freedom ultra-fine particle level, it is a dry magnetic separation equipment, including a frame 2, which is arranged on the frame 2 The upper casing 4, the horizontally arranged cylindrical casing 5 in the casing 4, and the strip-shaped strong magnetic field permanent magnet system coaxial with the cylindrical casing 5, and drive respectively Cylindrical cylinder body 5 and two power mechanisms that the strip-shaped high-field permanent-magnet magnet system rotates, the power mechanism includes a motor and a reducer, and the magnetic system wrap angle of the strip-shaped high-field permanent-magnet magnet system is 360° °, the strip-shaped strong magnetic field permanent magnet system includes M permanent magnet block groups 10 that are continuously distributed along the sides of a regular polygon whose number of sides is M, and the described permanent magnet block groups 10 are 6-20 The N-pole and N-pole, S-pole and S-pole of the permanent magnet block are arranged in a relative gap one by one and pressed together to form a permanent magnet block group. A magnetic accumulation medium is arranged between two adjacent permanent magnet blocks. The cylinder An ore discharge port 6 is formed between one side of the cylindrical cylinder 5 and the box body 4, and an ore discharge baffle 11 is provided on the other side of the cylindrical cylinder 5 and the bottom of the box 4, and the bottom of the described ore discharge baffle 11 It is fixedly connected with the bottom plate of the box 4, and the upper part of the ore unloading baffle 11 fits and slides with the surface of the cylindrical cylinder 5. The ore unloading baffle 11 separates the box 4 into a concentrate unloading bin 12 and a tailings bin 13. A concentrate ore discharge port 14 and a tailings discharge port 15 are respectively provided at the bottom of the concentrate unloading bin 12 and the tailings bin 13. It is installed obliquely toward the ore unloading baffle 11, and a sorting area 16 is formed between it and the outer wall of the cylindrical cylinder.

本实施例为一种2自由度干式磁选设备,条形强磁场磁系位于圆柱筒体内侧,矿物按图示位置给入,在重力作用下逐渐向圆柱筒体表面靠近,当运动至磁场作用范围内时,磁性矿物在圆柱筒体表面条形磁场作用下,形成沿条形磁场分布的类半圆形圆柱体,非磁性物在重力作用下运动至尾矿仓,从尾矿排矿口排出;在条形强磁场永磁磁系与滚筒双向旋转作用下,聚集于筒体表面的类圆柱体磁性物沿圆柱体表面强烈地翻滚运动,将其中夹杂的脉石矿物抛出由尾矿排矿口排出,磁选精矿运动至卸矿仓时在卸矿挡板的作用下由精矿排矿口排出。 This embodiment is a 2-degree-of-freedom dry-type magnetic separation equipment. The strip-shaped strong magnetic field magnetic system is located inside the cylinder, and the minerals are fed in according to the position shown in the figure. When within the range of the magnetic field, the magnetic minerals form a quasi-semicircular cylinder distributed along the strip magnetic field under the action of the strip magnetic field on the surface of the cylinder, and the non-magnetic materials move to the tailings bin under the action of gravity, and are discharged from the tailings Discharge from the mine mouth; under the action of the two-way rotation of the strip-shaped strong magnetic field permanent magnet system and the drum, the cylinder-like magnetic matter gathered on the surface of the cylinder rolls strongly along the surface of the cylinder, and the gangue minerals mixed in it are thrown out from the cylinder. The tailings are discharged from the ore discharge port, and when the magnetic separation concentrate moves to the unloading bin, it is discharged from the concentrate discharge port under the action of the ore discharge baffle.

实施例八:参见图4-图6、图14,本实施例的结构与实施例七基本相同,相同之处不再重述,其不同之处在于:所述的箱体4的侧面和底板之间为密封连接结构,且箱体内注满水,箱体4一侧的边沿上设有溢流槽9。 Embodiment 8: Referring to Fig. 4-Fig. 6 and Fig. 14, the structure of this embodiment is basically the same as that of Embodiment 7, and the similarities will not be repeated. The difference lies in: the side and the bottom plate of the box 4 There is a sealed connection structure between them, and the box is filled with water, and an overflow groove 9 is provided on the edge of one side of the box body 4 .

本实施例为一种2自由度湿式磁选设备,条形强磁场永磁磁系位于圆柱筒体内侧,当矿浆按图示位置给入时,在重力及流场的作用下逐渐向筒体表面靠近,当流经磁场作用范围内时,磁性物在筒体表面条形磁场作用下,形成沿条形磁场分布的类半圆形圆柱体,而非磁性物在重力及流场的作用下运动至尾矿仓,从尾矿排矿口排出;在条形强磁场永磁磁系与滚筒的双向转动作用下,聚集于筒体表面的类圆柱体磁性物沿圆柱体表面强烈地翻滚运动,将其中夹杂的细粒脉石矿物抛出,一部分从尾矿排矿口排出,一部分由设备上部溢流口排出;最终的磁选精矿运动至精矿卸矿仓时在卸矿挡板的作用下最终由精矿排矿口排出。 This embodiment is a 2-degree-of-freedom wet magnetic separation equipment. The strip-shaped strong magnetic field permanent magnet system is located inside the cylinder body. The surface is close, and when flowing through the range of the magnetic field, the magnetic substance forms a semi-circular cylinder distributed along the strip magnetic field under the action of the strip magnetic field on the surface of the cylinder, while the non-magnetic substance is under the action of gravity and the flow field Move to the tailings bin and discharge from the tailings discharge port; under the bidirectional rotation of the strip-shaped strong magnetic field permanent magnet system and the drum, the cylinder-like magnetic substances gathered on the surface of the cylinder roll strongly along the surface of the cylinder , Throw out the fine-grained gangue minerals mixed in it, part of it is discharged from the tailings discharge port, and part of it is discharged from the overflow port on the upper part of the equipment; when the final magnetic separation concentrate moves to the concentrate discharge bin, it is discharged on the discharge baffle Under the action of the ore, it is finally discharged from the ore discharge port of the concentrate.

实施例九:参见图4-图6、图15,一种采用新的磁系排布形式的带式永磁磁选设备,其包括机架2、设置在机架2上的料仓17、设置在料仓17下部的振动给料器18和设置在振动给料器18下料端的带式磁选装置,所述的带式磁选装置包括主动磁辊20、从动轮21、皮带19、驱动主动磁辊转动的电机22和减速器23、以及设置在磁辊20下部的磁性物料仓27和非磁性物料仓28,所述的磁辊20呈中空圆柱筒体,在磁辊20的筒体内壁上设置有磁系包角为360°的条形强磁场永磁磁系,所述的条形强磁场永磁磁系包括沿边数为M的正多边形的边连续分布设置的M个永磁磁块组10,所述的永磁磁块组10为6~20个的永磁磁块1的N极与N极、S极与S极逐一相对间隙排列并压紧形成的永磁磁块组,在所述的永磁磁块组10中,相邻两方形永磁磁块之间设置有聚磁介质。 Embodiment 9: Referring to Fig. 4-Fig. 6 and Fig. 15, a belt-type permanent magnet magnetic separation device adopting a new magnetic system arrangement form includes a frame 2, a bin 17 arranged on the frame 2, The vibrating feeder 18 that is arranged on the bottom of the feeder 17 and the belt-type magnetic separation device that is arranged on the feeding end of the vibratory feeder 18, the belt-type magnetic separation device includes a driving magnetic roller 20, a driven wheel 21, a belt 19, The motor 22 and reducer 23 that drive the active magnetic roller to rotate, and the magnetic material bin 27 and the non-magnetic material bin 28 arranged on the lower part of the magnetic roller 20, the magnetic roller 20 is a hollow cylindrical cylinder, and the magnetic roller 20 The inner wall is provided with a strip-shaped strong magnetic field permanent magnet magnetic system with a magnetic wrap angle of 360°. The strip-shaped strong magnetic field permanent magnet magnetic system includes M permanent magnets arranged continuously along the sides of a regular polygon with M sides. The magnetic block group 10, the permanent magnetic block group 10 is a permanent magnet formed by the N poles and N poles, S poles and S poles of 6 to 20 permanent magnet blocks 1 being arranged in relative gaps one by one and compressed. Block group, in the permanent magnet block group 10, a magnetization collecting medium is arranged between two adjacent square permanent magnet blocks.

实施例十,参见图4-图6,图16,一种细粒级磁铁矿粗选抛尾的2自由度磁滑轮,包括呈中空的圆柱形筒体结构的磁滑轮本体24、设置在磁滑轮本体24内且与磁滑轮本体24同轴设置的条形强磁场永磁磁系、以及分别驱动磁滑轮本体24和条形强磁场永磁磁系相向旋转运动的两动力机构,所述的驱动磁滑轮本体24和条形强磁场永磁磁系的两动力机构均包括电机22和减速器23,所述的条形强磁场永磁磁系包括沿边数为M的正多边形的边连续分布设置的M个永磁磁块组10,所述的条形强磁场永磁磁系的磁系包角为360°,所述的永磁磁块组10为6-20个永磁磁块的N极与N极、S极与S极逐一相对间隙排列并压紧形成的永磁磁块组,相邻两永磁磁块1之间设置有聚磁介质。 Embodiment ten, referring to Fig. 4-Fig. 6, Fig. 16, a kind of 2 degrees of freedom magnetic pulley of fine-grained magnetite roughing and tailing throwing, comprises the magnetic pulley body 24 that is hollow cylindrical shell structure, is arranged on In the magnetic pulley body 24 and with the magnetic pulley body 24 coaxial strip-shaped high-field permanent magnet system and two power mechanisms that drive the magnetic pulley body 24 and the bar-shaped high-field permanent-magnet magnetic system to rotate relative to each other, the described The drive magnetic pulley body 24 and the two power mechanisms of the strip-shaped strong magnetic field permanent magnet magnetic system all include a motor 22 and a speed reducer 23, and the described strip-shaped strong magnetic field permanent magnet magnetic system comprises continuous sides along a regular polygon with the number of sides M M permanent magnet block groups 10 arranged in distribution, the magnetic system wrap angle of the described strip-shaped strong magnetic field permanent magnet magnetic system is 360 °, and the described permanent magnet block group 10 is 6-20 permanent magnet blocks The N poles and N poles, S poles and S poles are arranged with gaps one by one and compressed to form a permanent magnet block group, and a magnetism gathering medium is arranged between two adjacent permanent magnet blocks 1 .

本发明其采用新的磁系结构,且磁系与磁滑轮本体产生相对转动,筒体转动过程中,位于皮带上的矿物与磁系产生相对运动,从而使得矿物在磁滑轮表面不断翻转,夹杂的非磁性物在磁团聚体不断翻转过程中被甩出磁滑轮表面,从而减少非磁性物夹杂。其对于入磨前细粒级物料的磁滑轮抛尾效果尤为明显,能够大大提高入磨品位,降低磨矿成本。 The invention adopts a new magnetic system structure, and the magnetic system and the magnetic pulley body produce relative rotation. During the rotation of the cylinder, the minerals on the belt and the magnetic system produce relative motion, so that the minerals are continuously turned over on the surface of the magnetic pulley and mixed The non-magnetic materials are thrown off the surface of the magnetic pulley during the continuous flipping of the magnetic aggregates, thereby reducing the inclusion of non-magnetic materials. It has a particularly obvious effect on the magnetic pulley tailing of the fine-grained materials before entering the grinding, which can greatly improve the grinding grade and reduce the grinding cost.

Claims (1)

1.一种非金属矿除铁用永磁磁选设备,其特征在于:包括机架、顶部敞口底部设有磁性矿物排矿口的箱体和横向设置在箱体内的圆柱形筒体,在所述箱体上部通过磁系固定框固定设置有与圆柱形筒体同轴的条形强磁场永磁磁系; 1. A permanent magnet magnetic separation equipment for non-metallic ore deironing, characterized in that: it comprises a frame, a top open bottom that is provided with a casing for magnetic mineral discharge outlets and a cylindrical barrel that is horizontally arranged in the casing, On the upper part of the box body, a strip-shaped strong magnetic field permanent magnet system coaxial with the cylindrical cylinder is fixedly arranged through the magnetic system fixing frame; 所述的条形强磁场永磁磁系为:将若干个方形永磁磁块的N极与N极、S极与S极逐一相对间隙排列并压紧形成永磁磁块组,由此将原本方形磁块N极、S极平面磁场挤压转化为沿方形磁块组的磁块间隙呈N极、S极交替排列的条形磁场;在条形磁场中设置若干聚磁介质,将连续的条形磁场转化为间断分布的磁聚集点,从而将条形磁场的场强进一步加强;将永磁磁块组沿边数为M的正多边形的边进行连续排布m组,形成以正多边形中心为顶点,m×360°/M为包角的N极、S极密集交替排列的条形强磁场永磁磁系,其中m<M; The strip-shaped strong magnetic field permanent magnet system is as follows: the N poles and N poles, S poles and S poles of several square permanent magnet blocks are arranged with relative gaps one by one and compressed to form a permanent magnet block group. The N pole and S pole plane magnetic field of the original square magnetic block is extruded and transformed into a strip magnetic field with N pole and S pole alternately arranged along the magnetic block gap of the square magnetic block group; several magnetic gathering media are set in the strip magnetic field to continuously The strip-shaped magnetic field is converted into discontinuously distributed magnetic gathering points, so that the field strength of the strip-shaped magnetic field is further strengthened; the permanent magnet block groups are continuously arranged in m groups along the sides of a regular polygon with M sides to form a regular polygon The center is the apex, and m×360°/M is a bar-shaped permanent magnetic system with dense and alternately arranged N poles and S poles with wrap angles, where m<M; 该条形强磁场永磁磁系的磁系包角α<90°,该条形强磁场永磁磁系设置在圆柱形筒体的外侧且与圆柱形筒体之间形成物料流转通道,在该条形强磁场永磁磁系的顶部设有给矿口,在所述箱体底部设置有与条形强磁场永磁磁系下端部对应的非磁性矿物排矿口,所述的圆柱形筒体端部连接有驱动圆柱形筒体转动的动力机构,在所述圆柱形筒体表面布置有针状聚磁介质。 The magnetic system wrap angle α of the strip-shaped high-field permanent magnet system is <90°, and the strip-shaped high-field permanent magnet system is arranged on the outside of the cylindrical cylinder and forms a material flow channel between the cylindrical cylinder and the cylindrical cylinder. The top of the strip-shaped high-magnetic field permanent magnet system is provided with an ore feeding port, and the bottom of the box is provided with a non-magnetic mineral discharge port corresponding to the lower end of the strip-shaped high-field permanent magnet system. The cylindrical The end of the cylinder is connected with a power mechanism that drives the rotation of the cylindrical cylinder, and a needle-shaped magnetic gathering medium is arranged on the surface of the cylindrical cylinder.
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