CN104422891A - Offline detection platform for battery assembly - Google Patents

Offline detection platform for battery assembly Download PDF

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Publication number
CN104422891A
CN104422891A CN201310410538.5A CN201310410538A CN104422891A CN 104422891 A CN104422891 A CN 104422891A CN 201310410538 A CN201310410538 A CN 201310410538A CN 104422891 A CN104422891 A CN 104422891A
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battery assembly
signal
battery
line test
test platform
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CN201310410538.5A
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Chinese (zh)
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朴昌浩
秦启洋
张永胜
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Individual
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Abstract

The invention provides an offline detection platform for a battery assembly. The offline detection platform can detect whether the battery assembly works normally under the offline state and whether the functions are complete comprehensively. The offline detection platform comprises the following four components, namely a charging and discharging module, a signal generation/sampling module, a signal conditioning module and a human-computer interaction platform. The detection platform is connected with the battery assembly by connectors. When the platform works, an interface of the human-computer interaction platform can display the change of all the data of the system and a verification result of the battery assembly in real time, and can operate all the modules by the interface of the human-computer interaction platform. The battery assembly acquires battery-pack information and feedbacks work task results to the human-machine interaction interface by a communication function of the signal generation/sampling module. The judgment for all the functions of the battery assembly is finished by viewing an output result. Production information of the battery assembly is recorded in the whole process, and the recorded information is stored and displayed.

Description

A kind of battery assembly off-line test platform
Technical field
The invention belongs to vehicle electric field, particularly relate to a kind of battery assembly off-line test platform.
Background technology
In the enhancing realized energy saving standard along with the whole world, the development trend of pure electric automobile is increasing.Battery assembly is the critical component of pure electric automobile, needs to carry out Real-Time Monitoring to it.The whether realistic requirement of function for battery assembly, must carry out off-line test to it, thus the defect of Timeliness coverage battery assembly, have an accident when avoiding car load to run.Therefore, in the research of pure electric automobile, design a kind of economic, effective battery assembly winding platform and have great importance.
Also the associated description to the detection platform of partial function in battery assembly was once had in existing patent, as the patent (patent No. ZL201220136410.5) that practical New Name is a kind of comprehensive battery management system analog testing platform, be connected with switch board by constant current source in this patent, switch board, simulation battery core, constant pressure source, high-voltaghe compartment module are connected respectively at the installation cabinet being connected battery management system to be tested with control and monitor console, wherein simulate battery core checking battery management system voltage sample function; Constant current source is for verifying battery management system current sample function; High-voltaghe compartment module is for verifying battery management system high voltage control sections function; Constant pressure source is for simulating power system operating mode voltage.By simulating various signal in battery management system, realize the checking to battery management system partial function.Utility model name is called a kind of patent (patent No. ZL201220706451.3) of battery management system test platform for comprehensive performance, this patent comprises the master control cabinet for master control function, the air box be connected with main control computer, high-low temperature test chamber, precision temperature case, dustproof test box, rain test chamber, low pressure test chamber, humiture alternating temperature humidity test chamber, salt spray test chamber, there is communication bus to be connected between each chamber etc. with master control cabinet, realize the detection to battery management system function.Compared with existing patent, battery assembly off-line test platform described in this patent can realize battery assembly off-line state mode of operation completely, just analog detection is carried out to the function of battery management system part in battery assembly in above-mentioned patent, do not do real charge-discharge performance to battery system to detect, simultaneously in above-mentioned patent also not to other functions in battery assembly as battery assembly Check up polarity, battery assembly Insulation monitoring, Insulation monitoring function, battery assembly dispatches from the factory voltage status, battery assembly functions such as SOC state and SOC estimation precision of dispatching from the factory carry out functional verification, also its precision and accuracy are not assessed.
In this patent except the battery management technique paid close attention to is detected, also the functions such as battery assembly high-voltage interlocking and collision alarm are detected.Another advantage of this patent devises man-machine interactive platform, during detection platform work, can the change of the every data of real-time display system and the result of battery system by the interface of man-machine interactive platform, and by man-machine interactive platform interface, modules is operated, and record and preserve test data, for reviewing reference.Battery assembly gathers battery pack information, by the communication function of signal generation/sampling module to man-machine interactive platform interface feedback operation task result.By checking battery system Output rusults, the judgement of complete battery pair assembly various functions.In addition, the data scaling function had by administrator mode in man-machine interactive platform interface, can be carried out demarcating to data according to actual needs and import agreement.
Summary of the invention
The present invention is whether the function detecting battery assembly meets the demands a kind of battery assembly off-line test platform designed, thus reaches the object detecting battery assembly quickly and efficiently.
The battery assembly off-line test platform that the present invention proposes is made up of four parts: 1, charge-discharge modules; 2, signal generation/sampling module; 3, Signal-regulated kinase; 4, man-machine interactive platform.
Described charge-discharge modules, one end is connected with man-machine interactive platform, and the other end is connected with battery assembly, and it is according to the control signal of man-machine interactive platform, for giving battery set charge/discharge.
Described signal generation/sampling module, one end is connected with man-machine interactive platform, the other end is connected with Signal-regulated kinase, it is according to the control signal of man-machine interactive platform, signal generation/sampling module comprises following four functions: signal generation, power supply, signal sampling and communicate, and wherein signal produces and comprises collision alarm, AC charging 1 signal, AC charging 2 switching signal, DC charging switching signal, high-voltage interlocking switching signal and insulation resistance switching signal etc.; Power supply is for generation of working power; Signal sampling comprises insulated bus resistance sampling, communication terminal resistance sampling, total voltage sampling and temperature sampling etc.; Communication is used for signal transmitting and receiving.
Described Signal-regulated kinase, one end produces with signal/and sampling module is connected, and the other end is connected with battery assembly.The function of Signal-regulated kinase comprises operating voltage reversal connection conditioning, insulation resistance generates, AC charging 2 state generates, DC charging state generates, high-voltage interlocking state generates, communication terminal resistance is nursed one's health and total voltage conditioning.
Described man-machine interactive platform, one end produces with signal/and sampling module is connected, the other end and charge-discharge modules.Produce the working signal detected needed for battery assembly for control signal generation/sampling module, control charge-discharge modules to battery set charge/discharge; Battery assembly gathers battery pack information, by the communication function of signal generation/sampling module to man-machine interactive platform interface feedback operation task result.By checking battery assembly Output rusults, the judgement of complete battery pair assembly various functions.And record and preserve test data, for reviewing reference.
Accompanying drawing explanation
Fig. 1 is a kind of battery assembly off-line test platform architecture block diagram that the present invention proposes;
Fig. 2 is the signal generation/sampling module in Fig. 1;
Fig. 3 is the Signal-regulated kinase in Fig. 1;
Fig. 4 is a kind of battery assembly off-line test platform software overview flow chart that the present invention proposes.
Embodiment
Below in conjunction with accompanying drawing, the invention will be further described.
Fig. 1 is a kind of battery assembly off-line test platform architecture block diagram that the present invention proposes.This battery assembly off-line test platform comprises following four parts: charge-discharge modules, signal generation/sampling module, Signal-regulated kinase and man-machine interactive platform.Wherein charge-discharge modules is according to the control signal of man-machine interactive platform, for giving battery set charge/discharge.Signal generation/sampling module is according to the control signal of man-machine interactive platform, and the signal of signal generation/sampling module produces for generation of collision alarm, AC charging 1 signal, AC charging 2 switching signal, DC charging switching signal, high-voltage interlocking switching signal and insulation resistance switching signal etc.; Power supply is for generation of working power; Signal sampling is used for insulated bus resistance sampling, communication terminal resistance sampling, total voltage sampling and temperature sampling etc.; Communication is used for signal transmitting and receiving.The function of Signal-regulated kinase comprises operating voltage reversal connection conditioning, insulation resistance generation, the generation of AC charging 2 state, the generation of DC charging state, the generation of high-voltage interlocking state, the conditioning of communication terminal resistance and total voltage conditioning etc.Man-machine interactive platform is used for control signal generation/sampling module and produces the working signal detected needed for battery assembly, control charge-discharge modules to battery set charge/discharge, battery assembly gathers battery pack information, by the communication function of signal generation/sampling module to man-machine interactive platform interface feedback operation task result.By checking battery assembly Output rusults, the judgement of complete battery pair assembly various functions, and record and preserve test data, for reviewing reference.
Fig. 2 is the signal generation/sampling module in Fig. 1.Signal generation/sampling module comprises following four parts: signal generation, power supply, signal sampling, communication, and wherein signal produces for generation of collision alarm, AC charging 1 signal, AC charging 2 switching signal, DC charging switching signal, high-voltage interlocking switching signal and insulation resistance switching signal etc.; Power supply is for generation of working power; Signal sampling is used for insulated bus resistance sampling, communication terminal resistance sampling, total voltage sampling and temperature sampling etc.; Communication is used for signal transmitting and receiving.
Fig. 3 is the Signal-regulated kinase in Fig. 1.The function of Signal-regulated kinase comprises operating voltage reversal connection conditioning, insulation resistance generates, AC charging 2 state generates, DC charging state generates, high-voltage interlocking state generates, communication terminal resistance is nursed one's health and total voltage conditioning.Wherein can reversal connection voltage normally work under reversal connection voltage condition for detecting battery control unit; Insulation resistance generates and is used for providing two kinds of resistance respectively, and whether monitoring battery control module quotes fault; AC charging 2 state generates and gathers AC charging 2 signal for judging whether battery control unit can arrive; DC charging state generates and gathers DC charging signal for judging whether battery control unit can arrive; Whether high-voltage interlocking state generates for detecting the connection of battery assembly high-voltage interlocking wire harness good; The terminal resistance of communication terminal resistance conditioning for nursing one's health each communication port; Total voltage conditioning is for nursing one's health assembled battery total voltage.
Fig. 4 is a kind of battery assembly off-line test platform software overview flow chart that the present invention proposes.According to this software flow pattern, the software workflow of battery assembly off-line test platform is as follows.
Program starts, and version initialize routine is run at man-machine interactive platform interface, software for display information; Carry out System self-test afterwards, System self-test module reads hardware device sequence number, judges whether hardware sequence number mates with software predetermined sequence number, does not mate and quits a program, coupling redirect user login interface.
User's login interface, has four authorities, supplier, super keeper, keeper and user; When inputting login account and mating with password, store current account login time, enter master routine afterwards.
Master routine adopts producer consumer structure, time idle, circular wait event always occurs, event occurs carries out event handling, and event comprises following components: equipment calibration (supplier), user management (super keeper), data scaling (administrator mode), Function detection, data readback, fault diagnosis, exit.Fault diagnosis with exit event and occur, program has run bolt down procedure; Equipment calibration, user management, data scaling, Function detection and data readback event occur, and program has been run and jumped to circular wait, wait for that event occurs next time.Equipment calibration: supplier carries out detection to battery assembly off-line test platform hardware equipment and demarcates; User management: super keeper carries out interpolation, the deletion of user profile and revises; Data scaling: keeper carries out demarcating to data and imports agreement; Function detection: user carries out Function detection to battery assembly, carries out data storage in testing process, after various functions has detected, and generating report forms; Data readback: the every data after user checks and detected; Fault diagnosis: to the process that reports an error occurred in program operation process.
The change of the every data of interface real-time display system of man-machine interactive platform and the result of battery system, and record and preserve test data, for reviewing reference.

Claims (9)

1. a battery assembly off-line test platform, this battery assembly off-line test platform can realize the normal work of battery assembly under off-line state, and its function is verified, it is characterized in that: this battery assembly off-line test platform is made up of four parts: charge-discharge modules, signal generation/sampling module, Signal-regulated kinase and man-machine interactive platform.
2. a kind of battery assembly off-line test platform according to claim 1, is characterized in that: charge-discharge modules, according to the control signal of man-machine interactive platform, to battery set charge/discharge.
3. a kind of battery assembly off-line test platform according to claim 1, is characterized in that: signal generation/sampling module comprises signal generation, signal sampling, power supply and communicates.
4. a kind of battery assembly off-line test platform according to claim 3, is characterized in that: the signal of signal generation/sampling module produces and comprises: the functions such as collision alarm, AC charging 1 signal, AC charging 2 switching signal, DC charging switching signal, high-voltage interlocking switching signal and insulation resistance switching signal; Signal sampling comprises: the functions such as the sampling of insulated bus resistance sampling, communication terminal resistance sampling, total voltage and temperature sampling; Power supply is for generation of working power; Communication is used for signal transmitting and receiving.
5. a kind of battery assembly off-line test platform according to claim 1, is characterized in that: Signal-regulated kinase comprises the functions such as operating voltage reversal connection conditioning, insulation resistance generation, the generation of AC charging 2 state, the generation of DC charging state, the generation of high-voltage interlocking state, the conditioning of communication terminal resistance and total voltage conditioning.
6. a kind of battery assembly off-line test platform according to claim 1, is characterized in that: man-machine interactive platform, produces the working signal detected needed for battery assembly for control signal generation/sampling module; Control charge-discharge modules to battery set charge/discharge; Battery assembly gathers battery pack information, by the communication function of signal generation/sampling module to human-computer interaction interface feedback operation task result, by checking battery assembly Output rusults, and the judgement of complete battery pair assembly various functions.
7. a kind of battery assembly off-line test platform according to patent requirements 6, is characterized in that: battery assembly off-line test platform human-computer interaction interface, and program starts, and version initialize routine is run at man-machine interactive platform interface, software for display information; Carry out System self-test afterwards, System self-test module reads hardware device sequence number, judges whether hardware sequence number mates with software predetermined sequence number, does not mate and quits a program, coupling redirect user login interface; User's login interface, has four authorities, supplier, super keeper, keeper and user; When inputting login account and mating with password, store current account login time, enter master routine afterwards.
8. a kind of battery assembly off-line test platform according to patent requirements 6, it is characterized in that: battery assembly off-line test platform human-computer interaction interface, when master routine runs, time idle, circular wait event always occurs, event occurs carries out event handling, and event comprises following components: equipment calibration, user management, data scaling, Function detection, data readback, fault diagnosis, exit; Fault diagnosis with exit event and occur, program has run bolt down procedure; Equipment calibration, user management, data scaling, Function detection and data readback event occur, and program has been run and jumped to circular wait, wait for that event occurs next time; Equipment calibration: supplier carries out detection to battery assembly off-line test platform hardware equipment and demarcates; User management: super keeper carries out interpolation, the deletion of user profile and revises; Data scaling: keeper carries out demarcating to data and imports agreement; Function detection: user carries out Function detection to battery assembly, carries out data storage in testing process, after various functions has detected, and generating report forms; Data readback: the every data after user checks and detected; Fault diagnosis: to the process that reports an error occurred in program operation process.
9. a kind of battery assembly off-line test platform according to patent requirements 6, it is characterized in that: battery assembly off-line test platform human-computer interaction interface, the change of the every data of interface real-time display system of man-machine interactive platform and the result of battery system, and record and preserve test data, for reviewing reference.
CN201310410538.5A 2013-09-11 2013-09-11 Offline detection platform for battery assembly Pending CN104422891A (en)

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CN110174621A (en) * 2019-05-31 2019-08-27 欣旺达电子股份有限公司 Automobile batteries delivery test system and method

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