Summary of the invention
Present invention is primarily aimed at solution the problems referred to above and deficiency, it is provided that a kind of structure is relatively easy, it is possible to decrease assembling
Difficulty, and then reduce the automatic reduction clutch of washing machine of production cost.
For achieving the above object, the technical scheme is that
A kind of automatic reduction clutch of washing machine, including the housing being made up of upper end cover and bottom end cover, at described housing
Inside be provided with braked wheel, arrangement of clutch, solenoid, brake spring, lower clutch tooth, drive shaft, respectively with inner tank of washing machine and
Impeller connect the first output shaft and the second output shaft, described lower clutch tooth close-fitting in described bottom end cover, described arrangement of clutch
Being arranged between described braked wheel and described lower clutch tooth, described first output shaft and the second output shaft are with described braked wheel even
Connect, described arrangement of clutch axially moved by the power on/off of described solenoid and optionally with described lower clutch tooth, system
Mutual clamping or disengaging between driving wheel and drive shaft, make described first output shaft and the second output shaft turn to the most on the contrary when washing
The rotating Vortex when dehydration.
Further, described arrangement of clutch is by middle profile of tooth clutch part and is positioned at the clutch cover of outer ring and forms, described profile of tooth
Clutch part is circular ring, is provided with outside spline structure in the border in the horizontal direction, outside of circular ring upper end,
Border the most in the horizontal direction, the inner side of the top and bottom of circular ring is provided with inner side spline structure, described profile of tooth clutch part
Upper end outside with the inner wall tightening of described clutch cover.
Further, described lower clutch tooth is circular ring structure, and provided circumferentially about at described lower clutch tooth top surface has uniformly
First spline structure protruding upward, described brake spring is arranged between described lower clutch tooth and described arrangement of clutch.
Further, described drive shaft is connected with bottom end cover, lower clutch tooth, arrangement of clutch and braked wheel successively, described driving
Axle middle part there is drive shaft axes sleeve, be provided with the second spline structure in the outer ring of described drive shaft axes sleeve, described
Two spline structures coordinate mutual clamping to form one with described arrangement of clutch.
Further, described braked wheel is by braked wheel upper cover, braked wheel lower cover, upper planetary gear mechanism and lower planetary gear machine
Structure forms, and described first output shaft and the second output shaft are separately positioned on described braked wheel upper cover and described upper planetary gear mechanism
On.
Further, a circulus is protruded in the upper end of described braked wheel upper cover, is dentalation inside described circulus,
Described circulus is connected with inner tank of washing machine as described first output shaft.
Further, described upper planetary gear mechanism by upper planet wheel upper cover plate, upper planet wheel lower cover, upper centre tooth, on
Planet axis, upper planet wheel and upper planet wheel external toothing are constituted, and described upper planet wheel at least two is also centered around described upper centre tooth
Around, on described, the center of centre tooth has upper shaft hole, and described drive shaft inserts described upper shaft hole, described drive shaft turns
Driving described upper centre tooth to rotate, multiple described upper planet wheels are nibbled with described upper centre tooth and described upper planet wheel external toothing respectively
Closing, the two ends of described upper planet axle are fixing with described upper planet wheel upper cover plate and upper planet wheel lower cover to be connected, described upper planet
Wheel is rotationally connected with described upper planet axle.
Further, having dentalation inside described upper planet wheel upper cover plate upper end, described dentalation is as described
Second output shaft is connected with agitation wheel for washing machine.
Further, described lower planetary gear mechanism by lower planetary gear upper cover plate, lower planetary gear lower cover, lower centre tooth, under
Planet axis, lower planetary gear and lower planetary gear external toothing are constituted, and described lower planetary gear upper cover plate is tight with described upper planet wheel external toothing
Joining, described lower planetary gear at least two is also centered around around described lower centre tooth, under the center of described lower centre tooth has
Axis hole, described drive shaft passes described lower shaft hole, and described drive shaft turns drives described lower centre tooth to rotate, described lower planetary gear
Engaging with described lower centre tooth and described lower planetary gear external toothing respectively, described lower planetary gear external toothing close-fitting is at described braked wheel
Inside the upper end of lower cover, the two ends of described lower planet axle are fixing with described lower planetary gear upper cover plate and lower planetary gear lower cover even
Connecing, described lower planetary gear is rotationally connected with described lower planet axle.
Further, the border, bottom of described braked wheel lower cover is uniformly provided with at least 2 dentation projective structures, and described dentation is convex
Go out structure coordinates mutual clamping to form one with described arrangement of clutch, and the lower end inside of described braked wheel lower cover is tight with clutch shaft bearing
Join.
Further, for the circular ring structure protruded on the downside of described lower planetary gear lower cover, tight in the inner side of described circular ring structure
Intrinsic lower planetary gear axes sleeve, at the outside of described circular ring structure and described clutch shaft bearing close-fitting, described lower planetary gear axes sleeve
End there is the 3rd spline structure, described 3rd spline structure coordinate with described arrangement of clutch mutual clamping formed one, institute
State lower planetary gear axes sleeve to be connected with described drive shaft.
In sum, a kind of automatic reduction clutch of washing machine provided by the present invention, compared with prior art, have
Following advantage:
(1) structure is relatively easy, simplifies production and assembly technology, reduces assembly difficulty, thus reduce and produce into
This, saved resource.
(2) washing and dehydration condition are changed automatically by arrangement of clutch, and brake force is more stable, and then can improve
Reliability, balance and the stability that washing machine drives.
Accompanying drawing explanation
Fig. 1 is that clutch configuration of the present invention is always schemed;
Fig. 2 is clutch tooth structural representation under the present invention;
Fig. 3 is the A-A sectional view of Fig. 2;
Fig. 4 is braked wheel structural representation of the present invention;
Fig. 5 is braked wheel superstructure schematic diagram of the present invention;
Fig. 6 is the lateral view of Fig. 5;
Fig. 7 is braked wheel lower cover structure schematic diagram of the present invention;
Fig. 8 is the left view of Fig. 7;
Fig. 9 is upper planetary gear mechanism structure schematic diagram of the present invention;
Figure 10 is upper planet gear ring structure schematic diagram of the present invention;
Figure 11 is the lateral view of Figure 10;
Figure 12 is lower planetary gear mechanism structure schematic diagram of the present invention;
Figure 13 is lower planet gear ring structure schematic diagram of the present invention;
Figure 14 is lower planetary gear axes sleeve structural representation of the present invention;
Figure 15 is the top view of Figure 14;
Figure 16 is arrangement of clutch structural representation of the present invention;
Figure 17 is arrangement of clutch top view of the present invention;
Figure 18 is drive shaft structural representation of the present invention;
Figure 19 is drive shaft left view of the present invention.
As shown in Fig. 1 to Figure 19, upper end cover 1, bottom end cover 2, drive shaft 3, braked wheel 4, magnetic guiding loop 5, solenoid 6, from
Locking device 7, brake spring 8, clutch shaft bearing 9, the second bearing 10, lower clutch tooth 11, drive shaft axes sleeve 12, the second spline structure
121, lower planetary gear axes sleeve 13, the first output shaft 14, the second output shaft 15, the first spline structure 16;
Braked wheel upper cover 41, braked wheel lower cover 42, lower planetary gear external toothing 43, lower planetary gear 44, upper planet wheel upper cover plate
45, upper planet wheel lower cover 46, upper centre tooth 47, upper planet axle 48, upper planet wheel 49, upper planet wheel external toothing 410, lower planet
Wheel upper cover plate 411, lower planetary gear lower cover 412, lower centre tooth 413, lower planet axle 414, circulus 415, the first dentation knot
Structure 416, dentation projective structure 417, upper shaft hole 418, lower shaft hole 419, the second dentalation 420, the 3rd spline structure 421;
Clutch cover 71, profile of tooth clutch part 72, outside spline structure 73, inner side spline structure 74.
Detailed description of the invention
With detailed description of the invention, the present invention is described in further detail below in conjunction with the accompanying drawings:
As it is shown in figure 1, a kind of automatic reduction clutch of washing machine provided by the present invention, it is arranged on washing machine urceolus
Bottom, is the core component realizing double dynamical laundry, plays and slows down and the effect of clutch.
This speed-reducing clutch includes that upper end cover 1, bottom end cover 2, upper end cover 1 and bottom end cover 2 mutually fasten to be fixed by screw
Connect, form a complete housing, the top of upper end cover 1 and the bottom of bottom end cover 2 and all have opening, the opening of upper end cover 1
Place is used for stretching out the first output shaft 14 and the second output shaft 15, is connected with inner core and the impeller of washing machine respectively, bottom bottom end cover 2
Opening part be used for stretching into drive shaft 3, drive shaft 3 is connected with the driving motor outfan of washing machine.
Braked wheel 4, magnetic guiding loop 5, solenoid 6, clutch dress it is provided with in the housing that upper end cover 1 and bottom end cover 2 form
Put 7, brake spring 8, clutch shaft bearing 9, the second bearing 10, lower clutch tooth 11 etc., arrangement of clutch 7 be arranged on braked wheel 4 with under from
Close between tooth 11.
Magnetic guiding loop 5 and solenoid 6 are annular, are arranged in bottom end cover 2, and wherein, magnetic guiding loop 5 material is magnetic conduction material
Material, with the inner side close-fitting of bottom end cover 2, solenoid 6 is the insulant such as bakelite or nylon, is around wound with copper wire, solenoid 6
By bottom end cover 2 and magnetic guiding loop 5 fixed position.
As shown in Figures 2 and 3, lower clutch tooth 11 is arranged in bottom end cover 2, fixes with the bottom close-fitting of bottom end cover 2, under from
Closing tooth 11 is circular ring structure, the most protruding upward on the circumference of lower clutch tooth 11 top surface is provided with the first spline structure 16,
Lower clutch tooth 11 is the non-magnet_conductible materials such as copper, aluminum, rustless steel, is provided with brake spring 8 between lower clutch tooth 11 and arrangement of clutch 7.
Lower clutch tooth 11 can not also be separately provided, but directly casting tooth forms the first above-mentioned spline structure 16 on bottom end cover 2, the
The quantity of one spline structure 16 matches with the bond number amount of the outside spline structure 73 of arrangement of clutch 7.
As shown in Figure 4, braked wheel 4 includes braked wheel upper cover 41, braked wheel lower cover 42, under braked wheel upper cover 41 and braked wheel
Lid 42 mutually fastens and is screwed connection.As shown in Figure 5 and Figure 6, a circulus is protruded in the upper end of braked wheel upper cover 41
415, it is the first dentalation 416 inside circulus 415, circulus 415 is as the first output shaft 14 and inner tank of washing machine
It is connected.As shown in Figure 7 and Figure 8, braked wheel lower cover 42 is the non-magnet_conductible materials such as copper, aluminum, rustless steel, the bottom of braked wheel lower cover 42
Border is uniformly provided with the outside spline of at least 2 dentation projective structures 417, the quantity of dentation projective structure 417 and arrangement of clutch 7
The bond number amount of structure 73 matches.
As shown in Figure 4, lid 41 and braked wheel lower cover 42 inside include two groups of planetary gears on the brake wheel, are respectively
Upper planetary gear mechanism and lower planetary gear mechanism.
As shown in Figure 4, upper planetary gear mechanism is by upper planet wheel upper cover plate 45, upper planet wheel lower cover 46, upper centre tooth
47, upper planet axle 48, upper planet wheel 49 and upper planet wheel external toothing 410 are constituted, wherein, upper centre tooth 47, upper planet axle 48, on
Planetary gear 49 is arranged between upper planet wheel upper cover plate 45 and upper planet wheel lower cover 46, and the two ends up and down of upper planet axle 48 are with upper
Planetary gear upper cover plate 45 and the fixing connection of upper planet wheel lower cover 46, upper planet wheel 49 is rotationally connected with upper planet axle 48.
As it is shown in figure 9, upper planet wheel 49 at least two, preferably four to six, the present embodiment selects five, five
Upper planet wheel 49 is centered around centre tooth 47 around, has oblate upper shaft hole 418 at the center of upper centre tooth 47, drives
Axle 3 inserts upper shaft hole 418, and drive shaft 3 rotates and drives upper centre tooth 47 to rotate, and upper centre tooth 47 drives upper planet wheel 49 to rotate,
Upper planet wheel 49 drives upper planet wheel upper cover plate 45 to rotate together with upper planet wheel lower cover 46.As shown in Figure 10 and Figure 11, on
Planetary gear external toothing 410 is circular ring, and on the inwall of circular ring, border is provided with tooth, five upper planet wheels 49 points
Do not engage with upper centre tooth 47 and upper planet wheel external toothing 410.It it is the second dentation knot inside upper planet wheel upper cover plate 45 upper end
Structure 420, it is connected with agitation wheel for washing machine as the second output shaft 15.
As shown in Figure 4, lower planetary gear mechanism is by lower planetary gear upper cover plate 411, lower planetary gear lower cover 412, lower center
Tooth 413, lower planet axle 414, lower planetary gear 44 and lower planetary gear external toothing 43 are constituted, wherein, and lower centre tooth 413, lower planet axle
414, lower planetary gear 44 is arranged between lower planetary gear upper cover plate 411 and lower planetary gear lower cover 412, lower planet axle 414 upper
Lower two ends are respectively fixedly connected with lower planetary gear upper cover plate 411 and lower planetary gear lower cover 412, lower planetary gear 44 and lower planet axle
It is rotationally connected between 414, lower planetary gear upper cover plate 411 and upper planet wheel external toothing 410 close-fitting.
As shown in figure 12, lower planetary gear 44 at least two, preferably four to six, the present embodiment selects four, four
Individual lower planetary gear 44 is centered around lower centre tooth 413 around, has oblate lower shaft hole 419 at the center of lower centre tooth 413,
Drive shaft 3 is through lower shaft hole 419, and drive shaft 3 rotates and drives lower centre tooth 413 to rotate.As shown in figure 13, lower planetary gear external toothing
43 is circular ring, and on the inwall of circular ring, border is provided with tooth, four lower planetary gears 44 respectively with lower centre tooth
413 and lower planetary gear external toothing 43 engage.
As shown in Figure 4, braked wheel lower cover 42 lower end inside and clutch shaft bearing 9 close-fitting, inside braked wheel lower cover 42 upper end with
Lower planetary gear external toothing 43 close-fitting, lower planetary gear external toothing 43 engages with the lower planetary gear 44 of its inside.
Wear-resisting beryllium copper gasket (not shown) it is lined with between upper planetary gear mechanism and lower planetary gear mechanism, descending
For the circular ring structure protruded on the downside of star-wheel lower cover 412, the inner side of circular ring structure and lower planetary gear axes sleeve 13 close-fitting, annulus is tied
The outside of structure and clutch shaft bearing 9 close-fitting, be lined with plastic spacer between lower planetary gear lower cover 412 and clutch shaft bearing 9 and (do not show in figure
Go out).As shown in Figure 14 and Figure 15, the end of lower planetary gear axes sleeve 13 one end has the 3rd spline structure 421, lower planet wheel shaft
Heart set 13 is connected with drive shaft 3 by axle sleeve.
As shown in Figure 16 and Figure 17, arrangement of clutch 7 is made up of two parts, and a part is middle profile of tooth clutch part 72, separately
A part is to be positioned at the clutch cover 71 of outer ring.Profile of tooth clutch part 72 is circular ring, on the edge, outside of circular ring upper end
Horizontal direction border is provided with outside spline structure 73, in the inner side week the most in the horizontal direction of the top and bottom of circular ring
Circle is provided with inner side spline structure 74, and in the present embodiment, outside spline structure 73 is made up of 8 keys protruded, and inner side spline is tied
Structure 74 is made up of 6 keys protruded.Clutch cover 71 is annulus set, the outside of profile of tooth clutch part 72 upper end and the inwall of clutch cover 71
Close-fitting.
Clutch cover 71 and profile of tooth clutch part 72 select different materials to make, and clutch cover 71 uses the magnetic conduction materials such as No. 45 steel
Material, profile of tooth clutch part 72 then uses the non-magnet_conductible materials such as copper, aluminum, rustless steel.
Arrangement of clutch 7 can be produced by the control of solenoid 6 and brake spring 8 and slide axially, thus and clutch
Lower clutch tooth 11 in bottom end cover 2 or be connected with braked wheel lower cover 42, the dentation of outside spline structure 73 and braked wheel lower cover 42
First spline structure 16 of projective structure 417 or lower clutch tooth 11 matches, inner side spline structure 74 and lower planetary gear axes sleeve
The second spline structure 121 in the middle of 3rd spline structure 421 of 13 and drive shaft 3 matches.
As shown in Figure 18 and Figure 19, the second bearing 10 is installed in the fastening of opening part bottom bottom end cover 2, and drive shaft 3 is through the
Two bearings 10 stretch to enclosure interior.Drive shaft 3 central structure is the second spline structure 121, with lower planetary gear axes sleeve 13 1
3rd spline structure 421 of end is identical.Drive shaft 3 the most successively with upper centre tooth 47, lower centre tooth 413, lower planetary gear
Axes sleeve the 13, second bearing 10 is connected.
The work process of this speed-reducing clutch is described below in detail.
When washing operating mode:
Solenoid 6 is energized, and produces electromagnetic force, drives arrangement of clutch 7 axially downward, and brake spring 8 is compressed,
Arrangement of clutch 7 is sucked down in lower clutch tooth 11 thus forms an entirety with lower clutch tooth 11 and bottom end cover 2.Now,
First spline structure 16 of lower clutch tooth 11 setting protruding upward and the outside spline structure 73 of arrangement of clutch 7 upper end match card
Tightly, the 3rd spline structure 421 of the inner side spline structure of arrangement of clutch 7 upper end 74 and lower planetary gear axes sleeve 13 matches clamping,
Arrangement of clutch 7 is braked, and the second spline structure 121 in the middle part of drive shaft 3 is positioned at spline knot inside the two ends up and down of arrangement of clutch 7
The centre of structure 74, the state being an off between drive shaft 3 and arrangement of clutch 7, the dentation projective structure bottom braked wheel lower cover 42
417 separate with arrangement of clutch 7, and braked wheel 4 is in the state being totally released.
Driving motor drives that drive shaft 3 is two-way repeatedly rotates, and drive shaft 3 drives lower centre tooth 413 to rotate, lower centre tooth
413 drive four lower planetary gears 44 to rotate, and four lower planetary gears 44 drive the lower planetary gear external toothing 43 of outer ring to rotate, and this is at present
The rotation direction of the rotation direction of planetary gear external toothing 43 and drive shaft 3 is conversely, because lower planetary gear external toothing 43 and braked wheel
Lower cover 42 close-fitting, lower planetary gear external toothing 43 rotates and drives braked wheel lower cover 42 and braked wheel upper cover 41 to rotate, braked wheel upper cover
First output shaft 14 of 41 upper ends rotates with the direction contrary with drive shaft 3, and the first output shaft 14 is connected with inner tank of washing machine, enters
And drive inner tank of washing machine to rotate.
Meanwhile, drive shaft 3 drives upper centre tooth 47 to rotate, and upper centre tooth 47 drives five upper planet wheels 49 to rotate, due to
3rd spline structure 421 of lower planetary gear axes sleeve 13 is fastened by arrangement of clutch 7 card, it is impossible to rotate, descending with its close-fitting
Star-wheel lower cover 412 is also braked, by the effect of lower planet axle 414 so that lower planetary gear upper cover plate 411 is also braked, then
Due to lower planetary gear upper cover plate 411 and upper planet wheel external toothing 410 close-fitting so that upper planet wheel external toothing 410 can not rotate, five
Individual upper planet wheel 49 engages with fixed upper planet wheel external toothing 410, makes five upper planet wheels 49 together with on upper planet wheel
Cover plate 45, upper planet wheel lower cover 46 together rotate, now, and the rotation direction of upper planet wheel upper cover plate 45 and the rotation of drive shaft
Direction is identical, and the second output shaft 15 on upper planet wheel upper cover plate 45 rotates with the direction identical with drive shaft 3, and then drives
Agitation wheel for washing machine rotates.
By upper centre tooth 47, lower centre tooth 413, upper planet wheel 49, lower planetary gear 44, upper planet wheel external toothing 410 and
The deceleration of lower planetary gear external toothing 43, makes the first output shaft 14 and the second output shaft 15 be back-driven into simultaneously, and then carries respectively
Dynamic inner core and impeller rotate in the opposite direction, are formed and turn to contrary and that gear ratio is certain power output, complete double high-effectly
The washing procedure driven.
When dehydration condition:
Solenoid 6 power-off, brake spring 8 is isolated arrangement of clutch 7 under reset force effect from lower clutch tooth 11
Coming, the dentation projective structure 417 bottom the outside spline structure 73 of arrangement of clutch 7 upper end and braked wheel lower cover 42 mutually blocks simultaneously
Tight form an entirety, inner side spline structure 74 phase of the second spline structure 121 in the middle part of drive shaft 3 and arrangement of clutch 7 lower end
Joining clamping, drive shaft 3 and arrangement of clutch 7 also form an entirety, and now, braked wheel 4 and drive shaft 3 are complete by arrangement of clutch 7
Braking, is integrated into a whole automatically with arrangement of clutch 7.3rd spline structure 421 of lower planetary gear axes sleeve 13 is positioned at clutch
The centre of spline structure 74, the shape being an off between lower planetary gear axes sleeve 13 and arrangement of clutch 7 inside the two ends up and down of device 7
State.
Driving motor drives drive shaft 3 one direction to rotate continuously on demand, under the braking action of arrangement of clutch 7, and braking
The braked wheel lower cover 42 of wheel 4 and braked wheel upper cover 41 are synchronized with drive shaft 3 with turning to rotation, the first of braked wheel upper cover 41 upper end
Output shaft 14 is synchronized with drive shaft 3 with turning to rotation, and then drives inner tank of washing machine to rotate.
Due to braked wheel lower cover 42 and the mutual close-fitting of lower planetary gear external toothing 43, braked wheel lower cover 42 while rotation,
Lower planetary gear external toothing 43 also rotates, and turning to of lower planetary gear external toothing 43 is identical with turning to of drive shaft 3, and now, due to
The rotation of drive shaft 3, lower centre tooth 413 also passive rotation, turn to phase due to lower planetary gear external toothing 43 and lower centre tooth 413
With, four lower planetary gears 44 are equivalent to be braked and can not rotate around lower planet axle 414, but drive lower planetary gear lower cover
412 turn to common rotation with lower planetary gear upper cover plate 411 with identical with drive shaft 3, then due to lower planetary gear upper cover plate 411 with
Upper planet wheel external toothing 410 close-fitting so that upper planet wheel external toothing 410 turns to rotation with identical with drive shaft 3 too, by
Rotation in drive shaft 3 drives upper centre tooth 47 to rotate, and upper planet wheel external toothing 410 is identical with turning to of upper centre tooth 47, and five
Individual upper planet wheel 49 is equivalent to be braked, so drive upper planet wheel upper cover plate 45, upper planet wheel lower cover 46 with drive shaft 3
Identical turns to common rotation, and now, the second output shaft 15 on upper planet wheel upper cover plate 45 is with the side identical with drive shaft 3
To rotation, and then agitation wheel for washing machine is driven to rotate.
In dehydration, impeller is identical with the direction of rotation of inner core, owing to upper planet wheel 49 and lower planetary gear 44 are at this
During by relative brake, there is not the situation of deceleration, lower planetary gear external toothing 43, lower planetary gear lower cover 412, lower planetary gear
Upper cover plate 411, upper planet wheel external toothing 410, upper planet wheel upper cover plate 45, upper planet wheel lower cover 46 revolve the most at a same speed
Turn, and identical with turning to of drive shaft 3, rotating speed is the most identical, makes the first output shaft 14 and the second the most synchronized operating of output shaft 15,
Complete centrifuge dehydration program.
As it has been described above, combine the plan content given by accompanying drawing, similar technical scheme can be derived.In every case it is not take off
From the content of technical solution of the present invention, any simple modification of above example being made according to the technical spirit of the present invention, etc.
With change and modification, all still fall within the range of technical solution of the present invention.