CN104406984A - Consistency image detection method of server mainboard material - Google Patents

Consistency image detection method of server mainboard material Download PDF

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Publication number
CN104406984A
CN104406984A CN201410775339.9A CN201410775339A CN104406984A CN 104406984 A CN104406984 A CN 104406984A CN 201410775339 A CN201410775339 A CN 201410775339A CN 104406984 A CN104406984 A CN 104406984A
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China
Prior art keywords
mainboard
pixel
master board
server master
datum plate
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Pending
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CN201410775339.9A
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Chinese (zh)
Inventor
刘涛
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Inspur Electronic Information Industry Co Ltd
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Inspur Electronic Information Industry Co Ltd
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Priority to CN201410775339.9A priority Critical patent/CN104406984A/en
Publication of CN104406984A publication Critical patent/CN104406984A/en
Pending legal-status Critical Current

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Abstract

The invention in particular relates to a consistency image detection method of a server mainboard material. The consistency image detection method of the server mainboard material comprises the following steps: collecting image pixel information of a reference board and a to-be-detected mainboard to respectively obtain R/G/B chromatic values of the pixels and classifying the pixels, generating an electronic identification standard data file and an electronic identification to-be-compared data file, then comparing line by line, reflecting and marking difference points on imaging picture of the to-be-detected mainboard. By virtue of the consistency image detection method of the server mainboard material, the server mainboard material is intelligently detected in batches; errors caused by manual observation can be avoided; the labor is saved; the time is also reduced; the reliable and safe design of detection of the server mainboard material is implemented; the consistency image detection method of the server mainboard material is of a great significance to the quality reliability of the server mainboard.

Description

A kind of server master board material consistance image detecting method
Technical field
The present invention relates to computer communication technology field, particularly a kind of server master board material consistance image detecting method.
Background technology
On current server master board, the use kind of material and quantity get more and more, and the material encapsulation of the mainboard of server is also tending towards diminishing, and the chip that mainboard is put in unit area and the quantity of resistor-capacitor unit also get more and more.On server master board material, part situation detects through strict, and on the material preventing the neglected loading of device or the abnormal operation of other staff from bringing, part is imperfect.The disappearance of the single material on mainboard may affect the stability of server system, and system even may be caused normally to work.In order to ensure current server master board material consistance, configure specification demands when the detection demand fulfillment of server system dispatches from the factory, especially enter factory when detecting, the consistency detection of material plays vital effect for the normal work of server system.
Current, to the material consistency detection of server master board, become the key factor affecting quality of server safety gradually.Current usual way is the visual inspection relying on testing staff, realizes the inspection to critical component deletion condition.Because which exists artificial active element, rely on the observation level of testing staff to a great extent, accuracy rate cannot be guaranteed, and cannot realize real quality control.This single dependence manual observation realizes the mode that mainboard material deletion condition detects, and cannot realize the quality safety demand of server system, and human cost expends higher simultaneously.Along with requiring server system quality safety constantly to increase, in order to the stable operation of Deterministic service device system, in the detection operating process of actual mainboard, how to realize the material consistency detection of server master board efficient, Reliable Design is particularly important, and become and determine one of stable key element of quality of server.
Conventional Chip-R package dimension and its power relation are: 0201,1/20W; 0402,1/16W; 0603,1/10W.Capacitance resistance package dimension and physical dimension corresponding relation are: 0201=0.6mm × 0.3mm; 0402=1.0mm × 0.5mm; 0603=1.6mm × 0.8mm.
For the problems referred to above run in current server mainboard material testing process, the critical electrical factors such as combining image identification, image procossing, by analysing in depth, we summarize a kind of server master board material consistance image detecting method.
Summary of the invention
The present invention, in order to make up the defect of prior art, provides a kind of agile and all-purpose server master board material consistance image detecting method.
The present invention is achieved through the following technical solutions:
A kind of server master board material consistance image detecting method, is characterized in that comprising the following steps:
(1) server master board that on each material, part is all correct is chosen as datum plate;
(2) determine the detection resolution scale for mainboard material, namely according to the components and parts distribution density of mainboard and the package size of material, determine the accuracy of detection needed;
(3) under datum plate being placed in the environment of certain intensity of illumination, video camera is adopted to obtain the high definition picture of datum plate, and detecting resolution scale according to determined mainboard material, bust shot is carried out in the region larger to device distribution density, ensures to obtain pictorial information quality accurately;
(4) determine each pixel R/G/B chromatic value according to the datum plate picture pixels information obtained, and with each pixel R/G/B chromatic value for sorting out according to by pixel, the occupied area forming each material identifies, generates the electronic recognition standard data file of part situation on material;
(5) mainboard to be detected is placed in step (3) under equal intensity of illumination environment, step (3) same method is adopted to obtain mainboard pictorial information to be detected, obtain each pixel R/G/B chromatic value, and according to the method for step (4), pixel is sorted out, the occupied area forming each material identifies, generates the electronic recognition data file to be compared of part situation on material;
(6) according to the coordinate of mainboard, data file to be compared for electronic recognition and electronic recognition standard data file are carried out scanning comparison line by line, discrepancy is fed back and is indicated on mainboard imaging picture to be detected, thus obtain upper situation of server master board material.
In described step (1), choosing of datum plate needs through strict visual inspection, global function test, the crucial power supply signal of mainboard and the measurement of clock signal, and guarantee the accuracy of the material of mainboard, all test is by rear, elects datum plate as.
In described step (2), mainboard determines grade respectively according to minimum package dimension, if the minimum package dimension of material is 0603, then the pixel image collection of employing 1024 × 768 is needed event data on mainboard; If minimum package dimension is 0402, then the pixel image collection of employing 1280 × 800 is needed event data on mainboard; If minimum package dimension is 0201, then the pixel image collection of employing 2560 × 1920 is needed event data on mainboard.
In described step (3), concrete intensity of illumination is 500LX; When device number is greater than 20 in per square centimeter, then need to confirm comparison separately to this region, ensure to obtain pictorial information quality and overall precision.
In described step (4), according to the corresponding numerical value of the R/G/B of each collection pixel, according to the mode of fuzzy diagnosis, the all pixels of corresponding numerical bias within 20 by R/G/B are categorized in a set, form the region that material takies, in this way by the generating virtual identified region in this way of all devices on mainboard.
The invention has the beneficial effects as follows: this server master board material consistance image detecting method, achieve intellectuality and the mass of server master board material detection, avoid the error relying on manual observation to cause, both saved manpower, and saved the time; Meanwhile, achieve reliability, safety Design that server master board material detects, the reliability for server master board is significant.
Embodiment
This server master board material consistance image detecting method, comprises the following steps:
(1) server master board that on each material, part is all correct is chosen as datum plate.Choosing of datum plate needs through strict visual inspection, global function test, the crucial power supply signal of mainboard and the measurement of clock signal, and guarantee the accuracy of the material of mainboard, all test is by rear, elects datum plate as.
(2) determine the detection resolution scale for mainboard material, namely according to the components and parts distribution density of mainboard and the package size of material, determine the accuracy of detection needed.
Concrete grammar is: mainboard determines grade respectively according to minimum package dimension, if the minimum package dimension of material is 0603, then the pixel image collection of employing 1024 × 768 is needed event data on mainboard; If minimum package dimension is 0402, then the pixel image collection of employing 1280 × 800 is needed event data on mainboard; If minimum package dimension is 0201, then the pixel image collection of employing 2560 × 1920 is needed event data on mainboard.
(3) datum plate being placed in intensity of illumination is under the environment of 500LX, video camera is adopted to obtain the high definition picture of datum plate, and detecting resolution scale according to determined mainboard material, bust shot is carried out in the region larger to device distribution density, ensures to obtain pictorial information quality accurately.When device number is greater than 20 in per square centimeter, then need to confirm comparison separately to this region, ensure to obtain pictorial information quality and overall precision.
(4) each pixel R/G/B chromatic value is determined according to the datum plate picture pixels information obtained, and with each pixel R/G/B chromatic value for pixel is sorted out by foundation.According to the corresponding numerical value of the R/G/B of each collection pixel, according to the mode of fuzzy diagnosis, all pixels of corresponding numerical bias within 20 by R/G/B are categorized in a set, and the occupied area forming each material identifies.In this way by the generating virtual identified region in this way of all devices on mainboard, generate the electronic recognition standard data file of part situation on material.
(5) mainboard to be detected is placed in step (3) under equal intensity of illumination environment, step (3) same method is adopted to obtain mainboard pictorial information to be detected, obtain each pixel R/G/B chromatic value, and according to the method for step (4), pixel is sorted out, the occupied area forming each material identifies, generates the electronic recognition data file to be compared of part situation on material.
(6) according to the coordinate of mainboard, data file to be compared for electronic recognition and electronic recognition standard data file are carried out scanning comparison line by line, discrepancy is fed back and is indicated on mainboard imaging picture to be detected, thus obtain upper situation of server master board material.

Claims (5)

1. a server master board material consistance image detecting method, is characterized in that comprising the following steps:
(1) server master board that on each material, part is all correct is chosen as datum plate;
(2) determine the detection resolution scale for mainboard material, namely according to the components and parts distribution density of mainboard and the package size of material, determine the accuracy of detection needed;
(3) under datum plate being placed in the environment of certain intensity of illumination, video camera is adopted to obtain the high definition picture of datum plate, and detecting resolution scale according to determined mainboard material, bust shot is carried out in the region larger to device distribution density, ensures to obtain pictorial information quality accurately;
(4) determine each pixel R/G/B chromatic value according to the datum plate picture pixels information obtained, and with each pixel R/G/B chromatic value for sorting out according to by pixel, the occupied area forming each material identifies, generates the electronic recognition standard data file of part situation on material;
(5) mainboard to be detected is placed in step (3) under equal intensity of illumination environment, step (3) same method is adopted to obtain mainboard pictorial information to be detected, obtain each pixel R/G/B chromatic value, and according to the method for step (4), pixel is sorted out, the occupied area forming each material identifies, generates the electronic recognition data file to be compared of part situation on material;
(6) according to the coordinate of mainboard, data file to be compared for electronic recognition and electronic recognition standard data file are carried out scanning comparison line by line, discrepancy is fed back and is indicated on mainboard imaging picture to be detected, thus obtain upper situation of server master board material.
2. server master board material consistance image detecting method according to claim 1, it is characterized in that: in described step (1), choosing of datum plate needs through strict visual inspection, global function test, the crucial power supply signal of mainboard and the measurement of clock signal, guarantee the accuracy of the material of mainboard, whole test, by rear, elects datum plate as.
3. server master board material consistance image detecting method according to claim 1, it is characterized in that: in described step (2), mainboard determines grade respectively according to minimum package dimension, if the minimum package dimension of material is 0603, then the pixel image collection of employing 1024 × 768 is needed event data on mainboard; If minimum package dimension is 0402, then the pixel image collection of employing 1280 × 800 is needed event data on mainboard; If minimum package dimension is 0201, then the pixel image collection of employing 2560 × 1920 is needed event data on mainboard.
4. server master board material consistance image detecting method according to claim 1, it is characterized in that: in described step (3), concrete intensity of illumination is 500LX; When device number is greater than 20 in per square centimeter, then need to confirm comparison separately to this region, ensure to obtain pictorial information quality and overall precision.
5. server master board material consistance image detecting method according to claim 1, it is characterized in that: in described step (4), according to the corresponding numerical value of the R/G/B of each collection pixel, according to the mode of fuzzy diagnosis, the all pixels of corresponding numerical bias within 20 by R/G/B are categorized in a set, form the region that material takies, in this way by the generating virtual identified region in this way of all devices on mainboard.
CN201410775339.9A 2014-12-16 2014-12-16 Consistency image detection method of server mainboard material Pending CN104406984A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114782437A (en) * 2022-06-20 2022-07-22 西南石油大学 Computer mainboard quality detection method and system based on artificial intelligence

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Publication number Priority date Publication date Assignee Title
JPS63175774A (en) * 1987-01-16 1988-07-20 Mitsubishi Electric Corp Mother board testing device
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CN102519985A (en) * 2011-11-15 2012-06-27 浪潮电子信息产业股份有限公司 Quick detection method for server motherboard material assembly based on structured light
CN102519967A (en) * 2011-11-15 2012-06-27 浪潮电子信息产业股份有限公司 Board card material inspection method based on image identification detection

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63175774A (en) * 1987-01-16 1988-07-20 Mitsubishi Electric Corp Mother board testing device
GB2426599A (en) * 2005-05-27 2006-11-29 Mv Res Ltd Lens array with tube like baffles and header assembly
CN102519985A (en) * 2011-11-15 2012-06-27 浪潮电子信息产业股份有限公司 Quick detection method for server motherboard material assembly based on structured light
CN102519967A (en) * 2011-11-15 2012-06-27 浪潮电子信息产业股份有限公司 Board card material inspection method based on image identification detection

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Title
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114782437A (en) * 2022-06-20 2022-07-22 西南石油大学 Computer mainboard quality detection method and system based on artificial intelligence

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Application publication date: 20150311