CN104400396B - A kind of bolt press mounting system with error-disable function - Google Patents
A kind of bolt press mounting system with error-disable function Download PDFInfo
- Publication number
- CN104400396B CN104400396B CN201410670980.6A CN201410670980A CN104400396B CN 104400396 B CN104400396 B CN 104400396B CN 201410670980 A CN201410670980 A CN 201410670980A CN 104400396 B CN104400396 B CN 104400396B
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- China
- Prior art keywords
- bolt
- gum cover
- push cylinder
- expansion unit
- judgement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/10—Aligning parts to be fitted together
- B23P19/102—Aligning parts to be fitted together using remote centre compliance devices
- B23P19/105—Aligning parts to be fitted together using remote centre compliance devices using sensing means
Abstract
The invention discloses a kind of bolt press mounting system with error-disable function, including frame, frame is provided with guide pillar, push cylinder it is additionally provided with in frame, upper push cylinder is connected with lower module, lower module is provided with multiple air-actuated jaw, air-actuated jaw is connected with activate switch, upper push cylinder is provided with lower air cylinder, lower air cylinder has cope match-plate pattern, is provided with multiple pressure head below the middle part of cope match-plate pattern, is provided with down pressure stroke the most spacing below the two ends of cope match-plate pattern, the periphery of guide pillar is provided with safe light curtain, and frame is additionally provided with control panel.Stability of the present invention is high, installation rate is fast, install effective, installation process and result can monitor and mistake proofing.
Description
Technical field
The present invention relates to a kind of bolt press mounting system with error-disable function.
Background technology
At present, universal on market bolt is installed and is generally divided into two kinds: 1, install manually；2, common press-loading device；Both modes also exist that efficiency of assembling is low, assembling process there is no guarantee that with result, because general product can also exist the bolt of different size, even if so carrying out press-fiting also due to artificial origin bolt neglected loading, misloading occurs and installs the situations such as not in place on press-loading device.Because client uses mechanical hand directly by our Product Assembly to electromotor, client will be made to assemble if there being the product of neglected loading or misloading to be flowed into client.
Summary of the invention
The invention aims to overcome above deficiency, by increasing native system and mating electrical element thereof on the basis of existing technology of pressure mounting, it is provided that a kind of stability is high, installation rate is fast, install effective, installation process and result can monitor and the bolt mount system of mistake proofing (neglected loading, misloading).
The purpose of the present invention is achieved through the following technical solutions: a kind of bolt press mounting system with error-disable function, including frame, frame is provided with guide pillar, push cylinder it is additionally provided with in frame, upper push cylinder is connected with lower module, lower module is provided with multiple air-actuated jaw, air-actuated jaw is connected with activate switch, upper push cylinder is provided with lower air cylinder, lower air cylinder has cope match-plate pattern, is provided with multiple pressure head below the middle part of cope match-plate pattern, is provided with down pressure stroke the most spacing below the two ends of cope match-plate pattern, the periphery of guide pillar is provided with safe light curtain, and frame is additionally provided with control panel.
nullFurther improvement of the present invention is: the bolt that will be equipped with gum cover tentatively penetrates in product bolt hole，Then activate switch is started，Air-actuated jaw clamping and equipment are pressed into，Equipment judges to load the presence or absence arbitration functions of bolt，I.e. for the first time bolt is all pressed onto the end，Induction apparatus judges bolt whether neglected loading or long，Master cylinder rises，Jack-up cylinder top fastening bolt is to requiring height，Then return，This can be with indirect judgement rubber neglected loading，If rubber is not assemblied in above bolt，Then bolt can lack resistance，Naturally fall，Induction apparatus can identify，Judged by Keyemce opposite type sensor two bundle detection laser simultaneously，This judges to be ensured bolt length 5mm detection function and the detection function of gum cover neglected loading by Keyemce amplifier and correlation optical fiber head by bolt tail whether shading and mechanical location，If the long or too short machine of bolt all can be reported to the police by PLC system in control panel，Now control panel demonstrates which bolt neglected loading concrete，Display OK and defective products quantity，Lower air cylinder resets，Bolt-withdrawing device is returned to require height by upper push cylinder action，Air-actuated jaw pine is pressed from both sides，Take out certified products.
Further improvement of the present invention is: PLC system is made up of master unit, the first I/O expansion unit, the second I/O expansion unit, the 3rd I/O expansion unit；Master unit realizes whole press-fiting input and output logic control, and workpiece assembly parts are with or without judgement；First I/O expansion unit judges for bolt length, and gum cover is with or without judgement；Second I/O expansion unit judges for bolt length, and gum cover is with or without judgement；3rd I/O expansion unit judges for bolt length, and gum cover is with or without judgement.
Further improvement of the present invention is: whole control warning system is realized by configuration software alarm screen pop-up by touch screen, and warning pop-up can press-fit carry out image alarm for the mistake assembling of all detections intuitively and accurately.
The present invention compared with prior art has the advantage that stability of the present invention is high, installation rate is fast, install effective, installation process and result can monitor and mistake proofing (neglected loading, misloading).
Accompanying drawing illustrates:
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the flow chart of the present invention；
Label in figure: press under air cylinder, 8-cope match-plate pattern, 9-pressure head, 10-under 1-frame, 2-guide pillar, 3-push cylinder, 4-lower module, 5-air-actuated jaw, 6-activate switch, 7-that stroke is the most spacing, 11-safe light curtain, 12-control panel, 13-.
Detailed description of the invention:
In order to deepen the understanding of the present invention, below in conjunction with embodiment and accompanying drawing, the invention will be further described, and this embodiment is only used for explaining the present invention, is not intended that limiting the scope of the present invention.
As figures 1 and 2 show that a kind of embodiment of a kind of bolt press mounting system with error-disable function of the present invention, including frame 1, frame 1 is provided with guide pillar 2, push cylinder 3 it is additionally provided with in frame 1, upper push cylinder 3 is connected with lower module 4, lower module 4 is provided with multiple air-actuated jaw 5, air-actuated jaw 5 is connected with activate switch 6, upper push cylinder 3 is provided with lower air cylinder 7, lower air cylinder 7 has cope match-plate pattern 8, multiple pressure head 9 it is provided with below the middle part of cope match-plate pattern 8, pressure stroke the most spacing 10 it is provided with down below the two ends of cope match-plate pattern 8, the periphery of guide pillar 2 is provided with safe light curtain 11, control panel 12 it is additionally provided with in frame 1.
nullThe bolt that will be equipped with gum cover tentatively penetrates in product bolt hole，Then activate switch 6 is started，Air-actuated jaw 5 clamps and equipment is pressed into，Equipment judges to load the presence or absence arbitration functions of bolt，I.e. for the first time bolt is all pressed onto the end，Induction apparatus judges bolt whether neglected loading or long，Master cylinder rises，Jack-up cylinder top fastening bolt is to requiring height，Then return，This can be with indirect judgement rubber neglected loading，If rubber is not assemblied in above bolt，Then bolt can lack resistance，Naturally fall，Induction apparatus can identify，Judged by Keyemce opposite type sensor two bundle detection laser simultaneously，This judges to be ensured bolt length 5mm detection function and the detection function of gum cover neglected loading by Keyemce amplifier and correlation optical fiber head by bolt tail whether shading and mechanical location，If the long or too short machine of bolt all can be reported to the police by PLC system in control panel 12，Now control panel demonstrates which bolt neglected loading concrete，Display OK and defective products quantity，Lower air cylinder 7 resets，Bolt-withdrawing device is returned to require height by the action of upper push cylinder 3，Air-actuated jaw 5 pine folder，Take out certified products；PLC system is made up of master unit, the first I/O expansion unit, the second I/O expansion unit, the 3rd I/O expansion unit；Master unit realizes whole press-fiting input and output logic control, and workpiece assembly parts are with or without judgement；First I/O expansion unit judges for bolt length, and gum cover is with or without judgement；Second I/O expansion unit judges for bolt length, and gum cover is with or without judgement；3rd I/O expansion unit judges for bolt length, and gum cover is with or without judgement；Whole control warning system is realized by configuration software alarm screen pop-up by touch screen, and warning pop-up can press-fit carry out image alarm for the mistake assembling of all detections intuitively and accurately.
Stability of the present invention is high, installation rate is fast, install effective, installation process and result can monitor and mistake proofing (neglected loading, misloading).
Claims (1)
1. the bolt press mounting system with error-disable function, it is characterized in that: include frame (1), described frame (1) is provided with guide pillar (2), push cylinder (3) it is additionally provided with in described frame (1), described upper push cylinder (3) is connected with lower module (4), described lower module (4) is provided with multiple air-actuated jaw (5), described air-actuated jaw (5) is connected with activate switch (6), described upper push cylinder (3) is provided with lower air cylinder (7), described lower air cylinder (7) has cope match-plate pattern (8), multiple pressure head (9) it is provided with below the middle part of described cope match-plate pattern (8), pressure stroke the most spacing (10) it is provided with down below the two ends of described cope match-plate pattern (8), the periphery of described guide pillar (2) is provided with safe light curtain (11), control panel (12) it is additionally provided with in described frame (1)；nullThe bolt that will be equipped with gum cover tentatively penetrates in product bolt hole，Then activate switch (6) is started，Air-actuated jaw (5) clamping and equipment are pressed into，Equipment judges to load the presence or absence arbitration functions of bolt，I.e. for the first time bolt is all pressed onto the end，Induction apparatus judges bolt whether neglected loading or long，Upper push cylinder (3) rises，Jack bolt is to requiring height，Then return，This can be with indirect judgement gum cover neglected loading，If gum cover is not assemblied in above bolt，Then bolt can lack resistance，Naturally fall，Induction apparatus can identify，Judged by Keyemce opposite type sensor two bundle detection laser simultaneously，Bolt tail whether shading is judged by bolt tail by Keyemce amplifier and correlation optical fiber head，Ensure that the detection function of bolt length 5mm and the detection function of gum cover neglected loading judge also by mechanical location，Report to the police if the long or too short equipment of bolt all can pass through PLC system in control panel (12)，Now control panel demonstrates which bolt neglected loading concrete，Display OK and defective products quantity，Lower air cylinder (7) resets，Bolt-withdrawing device is returned to require height by upper push cylinder (3) action，Air-actuated jaw (5) pine folder，Take out certified products；PLC system is made up of master unit, the first I/O expansion unit, the second I/O expansion unit, the 3rd I/O expansion unit；Master unit realizes whole press-fiting input and output logic control, and workpiece assembly parts are with or without judgement；First I/O expansion unit judges for bolt length, and gum cover is with or without judgement；Second I/O expansion unit judges for bolt length, and gum cover is with or without judgement；3rd I/O expansion unit judges for bolt length, and gum cover is with or without judgement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410670980.6A CN104400396B (en) | 2014-11-21 | 2014-11-21 | A kind of bolt press mounting system with error-disable function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410670980.6A CN104400396B (en) | 2014-11-21 | 2014-11-21 | A kind of bolt press mounting system with error-disable function |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104400396A CN104400396A (en) | 2015-03-11 |
| CN104400396B true CN104400396B (en) | 2016-08-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410670980.6A Active CN104400396B (en) | 2014-11-21 | 2014-11-21 | A kind of bolt press mounting system with error-disable function |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107511674B (en) * | 2016-06-17 | 2024-02-02 | 常州星宇车灯股份有限公司 | Press-fit screwing device |
| CN106271512B (en) * | 2016-08-31 | 2019-11-15 | 江苏来德福汽车部件有限公司 | A kind of change posture through type assemble mechanism |
| CN107820199A (en) * | 2017-12-22 | 2018-03-20 | 奥音新材料（镇江）有限公司 | A kind of loudspeaker flexible manufacturing production line press equipment |
| CN112157415B (en) * | 2020-08-17 | 2021-12-14 | 精英制模实业(深圳)有限公司 | Product assembling method |
| CN112959041A (en) * | 2021-01-26 | 2021-06-15 | 安徽中鼎减震橡胶技术有限公司 | Clamp and process for automatically identifying bad assembling bolts |
| CN113618351B (en) * | 2021-07-02 | 2022-10-11 | 昆山阿普顿自动化系统有限公司 | Automatic material returned mechanism of pressure equipment mistake proofing |
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| CN103197567A (en) * | 2013-01-16 | 2013-07-10 | 浙江吉利罗佑发动机有限公司 | Bolt tightening system and mistake-proof control method |
| CN203471294U (en) * | 2013-07-18 | 2014-03-12 | 浙江吉利罗佑发动机有限公司 | Missed-screwing prevention and missed-tightening prevention device for connecting rod bolt of engine |
| CN103722374A (en) * | 2013-12-27 | 2014-04-16 | 上海明匠机械技术有限公司 | Device for automatically assembling bolts and buckles of shell of safety air bag and control method |
| CN203751669U (en) * | 2014-03-19 | 2014-08-06 | 麦特达因（苏州）汽车部件有限公司 | Bolt fastening system |
| CN204248366U (en) * | 2014-11-21 | 2015-04-08 | 广东鸿图南通压铸有限公司 | A kind of bolt press mounting system with error-disable function |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1158150A (en) * | 1997-08-27 | 1999-03-02 | Shinko Techno Kk | Form number control device in bolt fastener for form |
| JP2011131329A (en) * | 2009-12-24 | 2011-07-07 | Nitto Seiko Co Ltd | Screw fastening machine |
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2014
- 2014-11-21 CN CN201410670980.6A patent/CN104400396B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103197567A (en) * | 2013-01-16 | 2013-07-10 | 浙江吉利罗佑发动机有限公司 | Bolt tightening system and mistake-proof control method |
| CN203471294U (en) * | 2013-07-18 | 2014-03-12 | 浙江吉利罗佑发动机有限公司 | Missed-screwing prevention and missed-tightening prevention device for connecting rod bolt of engine |
| CN103722374A (en) * | 2013-12-27 | 2014-04-16 | 上海明匠机械技术有限公司 | Device for automatically assembling bolts and buckles of shell of safety air bag and control method |
| CN203751669U (en) * | 2014-03-19 | 2014-08-06 | 麦特达因（苏州）汽车部件有限公司 | Bolt fastening system |
| CN204248366U (en) * | 2014-11-21 | 2015-04-08 | 广东鸿图南通压铸有限公司 | A kind of bolt press mounting system with error-disable function |
Also Published As
| Publication number | Publication date |
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| CN104400396A (en) | 2015-03-11 |
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Effective date of registration: 20181206 Address after: 226000 Xingyuan West Road 777, Nantong High-tech Industrial Development Zone, Jiangsu Province Co-patentee after: Guangdong Hongtu Technology (Holdings) Co., Ltd. Patentee after: Guangdong Hongtu (Nantong) Die-Casting Co., Ltd. Address before: 226000 Xingyuan Road, Tongzhou Economic Development Zone, Nantong City, Jiangsu Province Patentee before: Guangdong Hongtu (Nantong) Die-Casting Co., Ltd. |