CN203751669U - Bolt fastening system - Google Patents
Bolt fastening system Download PDFInfo
- Publication number
- CN203751669U CN203751669U CN201420124367.XU CN201420124367U CN203751669U CN 203751669 U CN203751669 U CN 203751669U CN 201420124367 U CN201420124367 U CN 201420124367U CN 203751669 U CN203751669 U CN 203751669U
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- CN
- China
- Prior art keywords
- electric torque
- work piece
- piece holder
- fastening system
- bolt fastening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 230000033001 locomotion Effects 0.000 claims abstract description 7
- 230000000694 effects Effects 0.000 claims description 6
- 238000009434 installation Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
Abstract
The utility model discloses a bolt fastening system which comprises a work table, a work platform arranged on the work table, a workpiece clamp, an electric torque wrench set, a spring balancer, a sliding rail, a control panel and an information display screen. The workpiece clamp is arranged on the work platform, the electric torque wrench set is arranged above the workpiece clamp and carries out linear motions along the sliding rail under the action of the spring balancer, the electric torque wrench set comprises at least one electric torque wrench, and the control panel is connected with the workpiece clamp, the electric torque wrench set, the spring balancer, the sliding rail and the information display screen. In the mode, the bolt fastening system can achieve automatic tightening of bolts, effectively eliminates influences of external factors on torque accuracy, meanwhile can monitor the locking state of each bolt so as to prevent the bolts from being missed during installation, reduces work time to 1/3 of the original work time and meanwhile reduces labor intensity of workers.
Description
Technical field
The utility model relates to machining auxiliary equipment field, particularly relates to a kind of bolt fastening system.
Background technology
At present, at production fields such as auto parts and components, machinery assembling, electromechanical integration, much products are to be connected and to be assembled all-in-one-piece by a plurality of bolts.In assembling process, in general factory, construction is that pneumatic impact spanner is installed, and take compressed air as power, and workman holds pneumatic impact spanner, by the bolt tightening on product, completes assembling process one by one.But in assembling process, the impact of air pressure variations and each employee's gesture deviation by compression can cause the accuracy of each bolt torque data on identical product and uniformity poor, and can not monitor in real time fabrication data, for the more product of bolt quantity, easily have Lou construction bolt phenomenon.This hand assembled method assembler duration, production efficiency are low, and workman's working strength is large.Therefore in prior art, be badly in need of a kind of automatic bolts assemblies machine can instead of manual tighting a bolt.
Utility model content
For above-mentioned deficiency of the prior art, the utility model main purpose provides a kind of bolt fastening system, can realize the automatic tightening of bolt, effectively eliminate the impact of extraneous factor on moment of torsion accuracy, monitor the locking state of each bolt simultaneously, prevent bolt neglected loading, also reduced labor strength when being reduced to original 1/3 man-hour.
For achieving the above object, the technical solution adopted in the utility model is: a kind of bolt fastening system, comprise: work table, be located at workbench, work piece holder, electric torque spanner group, Spring balancer, slide rail, control panel, information display screen on described work table, described work piece holder is located on described workbench, described electric torque spanner is mounted on described work piece holder top, and described electric torque spanner group is done rectilinear motion along described slide rail under the effect of described Spring balancer; Described electric torque spanner group comprises at least one electric torque spanner; Described control panel connects described work piece holder, electric torque spanner group, Spring balancer, slide rail and described information display screen.It is qualified that the torque value of observing each the electric torque spanner in electric torque spanner group by information display screen in the utility model judges whether to assemble.
Preferably, be provided with part pneumatic jacking mechanism in described work piece holder, described part pneumatic jacking mechanism can drive described part to rise or fall.Bolt fastening system described in the utility model considers that workman picks and places the convenience of part, in work piece holder inside, part pneumatic jacking mechanism is installed, workman can, by manual operation air valve, can control part and rise or fall, facilitate picking and placeing of part, reduce workman's the amount of labour.
Further, described work piece holder is provided with accurate low coverage sensor, and described accurate low coverage sensor is uniformly distributed on described work piece holder.
Further, described accurate low coverage sensor is by described work piece holder trisection.In the utility model according to the size of the theoretical appearance profile size of part to be processed and part locating hole dimensional tolerance design work piece holder, consider the flatness of the support of locating surface simultaneously, if the uneven torque value that can affect bolt reality of placing part to be processed, therefore increase accurate low coverage sensor on work piece holder, 3 of deciles distribute and detect part flatness, if accurate low coverage sensor detects work piece holder while treating the plane adjustment degree deviation 0.5mm of processing parts, be system alarm, the torque value deviation while having avoided electric torque spanner to tight a bolt.
Preferably, also comprise spanner group grip block; Described Spring balancer is located on described work table and is positioned at the top of described work piece holder, described slide rail is vertically fixed on described work table and is positioned at the below of described Spring balancer, on described spanner group grip block linking springs balancer and do rectilinear motion up or down along described slide rail under the effect of described Spring balancer; Described electric torque spanner group is fixed on described spanner group grip block.In the utility model, select the Spring balancer of 3 ~ 5kg, with easy to use.
Preferably, described electric torque spanner group is provided with operating grip, and described operating grip is used for starting described electric torque spanner.
Preferably, described electric torque spanner group is provided with three cover electric torque spanners.
What preferably, described slide rail was selected is contract type line slide rail.Bolt fastening system described in the utility model is by the position relationship size between each bolt of calculating part to be processed, by the installing hole that is related to each electric torque spanner in dimensioned electric torque spanner group, use contract type line slide rail (micron order-walking depth of parallelism 3um) to be connected with spanner group grip block simultaneously, guaranteed the linearity that whole electric torque spanner group slides up and down, also guaranteed the perpendicularity of electric torque spanner group and part to be processed, avoided causing actual screw-down torque data inaccurate because of angular deviation.
In the utility model, on the workbench of work table, work piece holder is installed, in work piece holder inside, be provided with part pneumatic jacking mechanism simultaneously, electric torque spanner group is installed above work piece holder, by Spring balancer and contract type line slide rail, coordinate and allow electric torque spanner group slide up and down, during use, workman puts into part in work piece holder, push handle, electric torque spanner group comes downwards to lower dead center travel switch, circuit triggers electric torque spanner group is moved simultaneously, tighten the many groups bolt on part, and the torsion information of each electric torque spanner is outputed on information display screen, the show state of workman's observed information display screen can be judged the qualified or bad of current Assembly part.After the locking assembling process of whole bolt finishes, Spring balancer automatic lifting electric wrench Zu Yuqixing line slide rail mechanism resets.
The beneficial effects of the utility model are: the utility model bolt fastening system, can realize the automatic tightening of bolt, effectively eliminate the impact of extraneous factor on moment of torsion accuracy, monitor the locking state of each bolt simultaneously, prevent bolt neglected loading, also reduced labor strength when being reduced to original 1/3 man-hour.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model bolt fastening system one preferred embodiment;
In accompanying drawing, the mark of each parts is as follows: 1-work table, 2-work piece holder, 3-slide rail, 4-electric torque spanner group, 40-spanner group grip block, 5-Spring balancer, 6-information display screen.
The specific embodiment
Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described in detail, thereby so that advantage of the present utility model and feature can be easier to be it will be appreciated by those skilled in the art that, protection domain of the present utility model is made to more explicit defining.
Refer to Fig. 1, the utility model embodiment:
Embodiment 1: a kind of bolt fastening system, comprise: work table 1, be located at workbench, work piece holder 2, electric torque spanner group 4, Spring balancer 5, slide rail 3, control panel, information display screen 6 on work table 1, work piece holder 2 is located on workbench, electric torque spanner group 4 is located at work piece holder 2 tops, and electric torque spanner group 4 is done rectilinear motion along slide rail 3 under the effect of Spring balancer 5; In the present embodiment, electric torque spanner group 4 comprises three electric torque spanners; Described control panel connects work piece holder 2, electric torque spanner group 4, Spring balancer 5, slide rail 3 and information display screen 6.
In the present embodiment, be provided with part pneumatic jacking mechanism in work piece holder 2, described part pneumatic jacking mechanism can drive described part to rise or fall.
In the present embodiment, work piece holder 2 is provided with accurate low coverage sensor, and described accurate low coverage sensor is uniformly distributed on work piece holder 2.Described accurate low coverage sensor is by described work piece holder trisection.
In the present embodiment, described bolt fastening system also comprises spanner group grip block 40; Spring balancer 5 is located on work table 1 and is positioned at the top of work piece holder 2, slide rail 3 is vertically fixed on work table 1 and is positioned at the below of Spring balancer 5, on spanner group grip block 40 linking springs balancers 5 and do rectilinear motion up or down along slide rail 3 under the effect of Spring balancer 5; Electric torque spanner group 4 is fixed on spanner group grip block 40.
In the present embodiment, electric torque spanner group 4 is provided with operating grip, and described operating grip is used for starting electric torque spanner.
In the present embodiment, electric torque spanner group 4 is provided with three cover electric torque spanners.
In the present embodiment, what slide rail 3 was selected is contract type line slide rail.
The foregoing is only embodiment of the present utility model; not thereby limit the scope of the claims of the present utility model; every equivalent structure or conversion of equivalent flow process that utilizes the utility model description and accompanying drawing content to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present utility model.
Claims (8)
1. a bolt fastening system, it is characterized in that, comprise: work table, be located at workbench, work piece holder, electric torque spanner group, Spring balancer, slide rail, control panel, information display screen on described work table, described work piece holder is located on described workbench, described electric torque spanner is mounted on described work piece holder top, and described electric torque spanner group is done rectilinear motion along described slide rail under the effect of described Spring balancer; Described electric torque spanner group comprises at least one electric torque spanner; Described control panel connects described work piece holder, electric torque spanner group, Spring balancer, slide rail and described information display screen.
2. bolt fastening system according to claim 1, is characterized in that, is provided with part pneumatic jacking mechanism in described work piece holder, and described part pneumatic jacking mechanism can drive described part to rise or fall.
3. bolt fastening system according to claim 2, is characterized in that, described work piece holder is provided with accurate low coverage sensor, and described accurate low coverage sensor is uniformly distributed on described work piece holder.
4. bolt fastening system according to claim 3, is characterized in that, described accurate low coverage sensor is by described work piece holder trisection.
5. bolt fastening system according to claim 2, is characterized in that, also comprises spanner group grip block; Described Spring balancer is located on described work table and is positioned at the top of described work piece holder, described slide rail is vertically fixed on described work table and is positioned at the below of described Spring balancer, on described spanner group grip block linking springs balancer and do rectilinear motion up or down along described slide rail under the effect of described Spring balancer; Described electric torque spanner group is fixed on described spanner group grip block.
6. bolt fastening system according to claim 5, is characterized in that, described electric torque spanner group is provided with operating grip, and described operating grip is used for starting described electric torque spanner.
7. bolt fastening system according to claim 6, is characterized in that, described electric torque spanner group is provided with three cover electric torque spanners.
8. according to arbitrary described bolt fastening system in claim 1-7, it is characterized in that, what described slide rail was selected is contract type line slide rail.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420124367.XU CN203751669U (en) | 2014-03-19 | 2014-03-19 | Bolt fastening system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420124367.XU CN203751669U (en) | 2014-03-19 | 2014-03-19 | Bolt fastening system |
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CN203751669U true CN203751669U (en) | 2014-08-06 |
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CN201420124367.XU Expired - Fee Related CN203751669U (en) | 2014-03-19 | 2014-03-19 | Bolt fastening system |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104400396A (en) * | 2014-11-21 | 2015-03-11 | 广东鸿图南通压铸有限公司 | Bolt press-fitting system having error-proofing function |
CN106646658A (en) * | 2016-12-26 | 2017-05-10 | 亿和精密金属制品(深圳)有限公司 | Detection device and method for nail leakage in machining process |
CN107107225A (en) * | 2014-12-18 | 2017-08-29 | 格里森工场 | Cutter is built and finishing machine |
CN112428201A (en) * | 2020-11-10 | 2021-03-02 | 国网新疆综合能源服务有限公司 | Digital display electric spanner |
CN113146224A (en) * | 2021-05-18 | 2021-07-23 | 威唐汽车冲压技术(无锡)有限公司 | Fastener mounting equipment of tail gate tye |
-
2014
- 2014-03-19 CN CN201420124367.XU patent/CN203751669U/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104400396A (en) * | 2014-11-21 | 2015-03-11 | 广东鸿图南通压铸有限公司 | Bolt press-fitting system having error-proofing function |
CN104400396B (en) * | 2014-11-21 | 2016-08-17 | 广东鸿图南通压铸有限公司 | A kind of bolt press mounting system with error-disable function |
CN107107225A (en) * | 2014-12-18 | 2017-08-29 | 格里森工场 | Cutter is built and finishing machine |
CN107107225B (en) * | 2014-12-18 | 2019-03-19 | 格里森工场 | Cutter building and finishing machine |
CN106646658A (en) * | 2016-12-26 | 2017-05-10 | 亿和精密金属制品(深圳)有限公司 | Detection device and method for nail leakage in machining process |
CN112428201A (en) * | 2020-11-10 | 2021-03-02 | 国网新疆综合能源服务有限公司 | Digital display electric spanner |
CN113146224A (en) * | 2021-05-18 | 2021-07-23 | 威唐汽车冲压技术(无锡)有限公司 | Fastener mounting equipment of tail gate tye |
CN113146224B (en) * | 2021-05-18 | 2023-02-03 | 威唐汽车冲压技术(无锡)有限公司 | Fastener mounting equipment of tail gate tye |
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Granted publication date: 20140806 |
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CF01 | Termination of patent right due to non-payment of annual fee |