A kind of amorphous band production detacher
Technical field
The invention belongs to Fe-based amorphous spray band technical field is and in particular to a kind of amorphous band production detacher.
Background technology
Iron-based non-crystalline alloy is so that liquid metal atom is had little time regularly arranged and be formed by way of rapid solidification
Alloy, shortrange order, longrange disorder are had the characteristics that on atomic structure, thus it have excellent electromagnetic property, in electricity
Power electronics and electronic information field are widely used.Wherein, due to Fe-based amorphous material, to have high saturation induction strong
Degree, low loss and pcrmeability big the features such as, be widely used as the core material of distribution transformer, there is good economy and society
Can benefit.
Amorphous band mainly adopts single-roller rapid quenching with quenching to produce at present, and molten steel is cast in the super of high-speed rotation by nozzle
Chilling cools down roller surface, the quick cooling of cooled roller, forms amorphous band on its surface.During this, how
By the amorphous band being formed from chill roll sur-face peeling out, and successfully capturing is the key of problem.As Chinese invention patent Shen
Please the amorphous band spray band technique that provides of cn 103495713 a, that is, using single-roller method, first by pure iron, ferro-boron, silicon metal,
Copper, niobium smelt into foundry alloy, and through chemical analyses composition, sensing heating in smelting furnace is melted completely to foundry alloy after the assay was approved
Turn to molten steel;Then the molten steel in smelting furnace is poured in turbulent flow bag, the molten steel of turbulent flow bag flows into spray group bag, the steel in nozzle bag
Water flows on the chill roll running up through nozzle, and the wire velocity control of described chill roll is in 30m/s, nozzle bag and chill roll
The distance between control in 0.3mm, by gas stripping cooling roller surface formed amorphous band;Cooling roller surface is formed
Amorphous band is collected by auto reeling.
In prior art, all using simply fixed detacher, it includes the valve being connected with source of the gas.Before production, first
The height of fixing valve and angle, in band production process, when the height of valve, angle need change, then need artificial hand
Dynamic change, there are following defects in therefore this simply fixed detacher: 1, the structure of detacher is simpler, and valve is simple
It is fixed on certain altitude, there is unstable shortcoming, easily moved, once height or Angulation changes, output will be directly affected
Band so as to can not be successfully from chill roll sur-face peeling, or the phenomenon such as occur band bifurcated, band can not be wound.2、
Even if valve is by fixation, in process of production because molten liquid steel composition, temperature, chill roll rotating speed, band are in chill roll
The change of the working conditions such as the state on surface, also can occur the band can not be successfully from chill roll sur-face peeling, band bifurcated, band
The situation such as can not be wound, now needed manually to adjust height or the angle of valve, but this manually be adjusted
Mode, depends critically upon the experience of workman, and randomness is big, adjustment accidentally and once just produces normal situation, great majority need
Repeatedly to adjust, many experiments just can return to normal production, the adjustment mode of this random reply emergency situations is unfavorable for producing
It is impossible to sum up for how which type of situation adjusts valve, this problem repeated but cannot for the accumulation of experience
Thoroughly solve, have a strong impact on production efficiency.
Content of the invention
For solving the above problems, it is an object of the invention to provide a kind of amorphous band production detacher, it not only can
Enough machines making it not easily shifted aborning valve fixation, being capable of that on-line control peels off valve height and angle again
Toolization operates, and is conducive to the accumulation of knowhow, is conducive to the tune thoroughly solving to peel off valve during working condition change further
Whole problem it is ensured that amorphous band intact from chill roll sur-face peeling, improve production efficiency and production stability.
The technical scheme is that a kind of amorphous band production detacher, including the frame positioned at bottom be located at
The main part on top, described main part includes valve, elevating mechanism and rotating mechanism;Described elevating mechanism is used for adjusting gas
The height of mouth, described rotating mechanism is used for adjusting the angle of valve.
Optimize, described main part also includes the first axle bed, the first flat board and valve axle;First flat board is arranged on main body
Partial top, the first axle bed is arranged on the first flat board;One end of valve axle passes through the first axle bed, and valve is arranged on valve axle
The other end.
Optimize, described elevating mechanism includes lifting worm and gear and lifting handle, lifting handle and lifting worm and gear
It is connected;By shaking lifting handle, the first flat board rises or falls under the drive of lifting turbine and worm.
Optimize, described elevating mechanism also includes guide post, guides rod set and be arranged on second flat in the middle part of main part
Plate;Guiding rod set is fixed on the second flat board, and guide post is vertically arranged and passes through guiding rod set;Guide post and the first flat board are even
Connect;By shake lifting handle, guide post with the first flat board lifting turbine and worm drive lower edge guide post set rise or under
Fall.
Optimize, the quantity of guide post and guiding rod set is respectively 4, is uniformly distributed on the first flat board.
Optimize, described rotating mechanism includes rotary shaft, the second axle bed, turning handle and rotates turbine and worm;Rotary shaft
Through the second axle bed, described turning handle passes through rotary shaft, rotation turbine and worm is connected with valve axle;Handss are rotated by shake
Handle, valve axle rotates under the drive rotating turbine and worm.
The using method of the present invention is: before amorphous band produces, detacher is placed on the correct position apart from chill roll
Place, then passes through to adjust elevating mechanism and rotating mechanism, to determine elemental height and the angle of valve.Amorphous band production process
In, when occurring producing abnormal, then according to practical situation, the height of on-line control valve and angle;If band bifurcated in ratio
Phenomenon, then shake lifting handle, guide post with the first flat board lifting turbine and worm drive lower edge guide post set rise or
Decline, now valve is also with rising or falling, until the band no longer bifurcated that sprays and till can capturing, thus realize
Mechanization to valve height adjustment;If the phenomenon that band cannot capture occurs for another example, shake turning handle, valve axle
Rotate under the drive, the transmission of rotary shaft of rotation turbine and worm, now valve also concomitant rotation, the band until spraying can
Till crawl, so it is achieved that the mechanization to valve angle adjustment.
Record the height of valve before each production, record the unusual condition of production and the circle of swinging handle aborning
Knowhow, by the analysis and summary record of production, can be accumulated by number, is conducive to further thoroughly solving working condition change
Peel off the adjustment problem of valve during change it is ensured that amorphous band intact from chill roll sur-face peeling, raising band volume ratio, production
Efficiency and production stability.
The beneficial effects of the present invention is:
1st, pass through main part frame being set and including valve, frame can play the effect supporting whole mechanism, from
And keep that valve fixed aborning firmly so as to position is not easily moved about;It is used for adjusting valve height by setting
Elevating mechanism and the rotating mechanism for adjusting valve angle, are capable of the machinery that on-line control peels off valve height and angle
Change operation, be conducive to the accumulation of knowhow, be conducive to the adjustment thoroughly solving to peel off valve during working condition change further
Problem it is ensured that amorphous band intact from chill roll sur-face peeling, improve production efficiency and production stability.
2nd, pass through to arrange guide post in elevating mechanism, during shake lifting handle, guide post is with the first flat board in lifting whirlpool
The drive lower edge guide post set of worm and gear rises or falls, and because the second flat board and guiding rod set maintain static, guide post is vertical
Arrange and pass through guiding rod set, therefore with guide post along guiding rod set vertical ascent or decline, the lifting behaviour to the first flat board
Play guide effect it is ensured that ascending and descending process verticality, thus ensure that the verticality of valve height adjustment process.
3rd, the quantity by being directed to bar and guiding rod set is set to 4, is uniformly distributed, protects further on the first flat board
Demonstrate,prove the stationarity of the first flat board ascending and descending process, thus ensure that the stationarity of valve height adjustment process.
4th, the first axle bed, plays the effect supporting valve axle;Valve axle plays the effect supporting and fixing valve;Valve is straight
Connect and realize amorphous band from the function of chill roll sur-face peeling;Second axle bed provides a supporting role for rotary shaft;Rotate worm gear
Worm screw is the powered rotation of whole valve axle.
Brief description
Fig. 1 is the front view of the amorphous band production detacher that the present invention provides;
Fig. 2 is the side view of the amorphous band production detacher that the present invention provides.
1st, frame;2nd, lift worm and gear;3rd, guide post;4th, the first axle bed;5th, valve axle;6th, valve;7th, the second flat board;
8th, guide rod set;9th, rotary shaft;10th, lifting handle;11st, turning handle;12nd, the second axle bed;13rd, rotate turbine and worm;14th,
One flat board.
Specific embodiment
Illustrate the present invention with reference to specific embodiment and accompanying drawing.
The technical scheme of present embodiment is: a kind of amorphous band production detacher, including the frame positioned at bottom and
Superposed main part, described main part includes valve, elevating mechanism and rotating mechanism;Described elevating mechanism is used for adjusting
The height of whole valve, described rotating mechanism is used for adjusting the angle of valve.
Wherein, described main part also includes the first axle bed, the first flat board and valve axle;First flat board is arranged on main part
The top divided, the first axle bed is arranged on the first flat board;One end of valve axle passes through the first axle bed, and valve is arranged on valve axle
The other end.
Wherein, described elevating mechanism includes lifting worm and gear and lifting handle, lifting handle and lifting worm and gear phase
Even;By shaking lifting handle, the first flat board rises or falls under the drive of lifting turbine and worm.
Wherein, described elevating mechanism also includes guide post, guides rod set and be arranged on the second flat board in the middle part of main part;
Guiding rod set is fixed on the second flat board, and guide post is vertically arranged and passes through guiding rod set;Guide post is connected with the first flat board;Logical
Cross shake lifting handle, guide post rises or falls in the drive lower edge guide post set of lifting turbine and worm with the first flat board.
Wherein, the quantity of guide post and guiding rod set is respectively 4, is uniformly distributed on the first flat board.
Wherein, described rotating mechanism includes rotary shaft, the second axle bed, turning handle and rotates turbine and worm;Rotary shaft is worn
Cross the second axle bed, described turning handle passes through rotary shaft, rotation turbine and worm is connected with valve axle;By shaking turning handle,
Valve axle rotates under the drive rotating turbine and worm.
The using method of present embodiment is: before amorphous band produces, it is suitable apart from chill roll that detacher is placed on
At position, then pass through to adjust elevating mechanism and rotating mechanism, to determine elemental height and the angle of valve.Amorphous band produces
During, when occurring producing abnormal, then according to practical situation, the height of on-line control valve and angle;If band in ratio
The phenomenon of bifurcated, then shake lifting handle, and guide post is with the first flat board on the drive lower edge guide post set of lifting turbine and worm
Rise or decline, now valve is also with rising or falling, until the band no longer bifurcated that sprays and till can capturing, thus
Achieve the mechanization to valve height adjustment;If the phenomenon that band cannot capture occurs for another example, shake turning handle, gas
Mouth axle rotates under the drive, the transmission of rotary shaft of rotation turbine and worm, now valve also concomitant rotation, until the band spraying
Till can capturing, so it is achieved that the mechanization to valve angle adjustment.