A kind of amorphous band production stripper
Technical field
The invention belongs to Fe-based amorphous spray band technical field, be specifically related to a kind of amorphous band production stripper.
Background technology
Iron-based non-crystalline alloy be by the mode of rapid solidification make liquid metal atom have little time regularly arranged and formed alloy, atomic structure has the feature of shortrange order, longrange disorder, thus it has excellent electromagnetic property, is widely used at power electronics and electronic information field.Wherein, because Fe-based amorphous material has the features such as high saturation induction density, low loss and magnetic conductivity are large, be widely used as the core material of distribution transformer, there is good economic and social benefit.
Current amorphous band mainly adopts single-roller rapid quenching with quenching to produce, and molten steel is cast in the super of High Rotation Speed by nozzle
Chilling chill roll surface, through the quick cooling of chill roll, forms amorphous band on its surface.In this process, how by the amorphous band that formed from chill roll sur-face peeling out, and successfully to capture be the key of problem.As the amorphous band spray band technique that Chinese invention patent application CN 103495713 A provides, namely single-roller method is adopted, first pure iron, ferro-boron, silicon metal, copper, niobium are smelted into foundry alloy, through chemical analysis composition after the assay was approved in smelting furnace eddy-current heating to foundry alloy melt as molten steel completely; Then the molten steel in smelting furnace is poured in turbulent flow bag, the molten steel of turbulent flow bag flows into spray group bag, molten steel in nozzle bag flows on the chill roll that runs up through nozzle, the wire velocity control of described chill roll is at 30m/s, distance controlling between nozzle bag and chill roll at 0.3mm, by gas stripping chill roll surface formed amorphous band; The amorphous band that chill roll surface is formed is collected by auto reeling.
In prior art, all adopt simple fixed stripper, it comprises the valve be connected with source of the gas.Before production, first fix height and the angle of valve, in band production process, when the height of valve, angle need change, then need to change manually, therefore there is following defect in this simple fixed stripper: 1, the structure of stripper is simpler, valve is simply fixed on certain altitude, there is unstable shortcoming, easily moved, once height or Angulation changes, will directly be affected the band of output, make it can not successfully from chill roll sur-face peeling, or there is band bifurcated, the phenomenon such as band can not be wound.2, even if valve is fixed firmly, in process of production due to molten liquid steel composition, temperature, chill roll rotating speed, the change of the working conditions such as the state of band on chill roll surface, band also can occur can not successfully from chill roll sur-face peeling, band bifurcated, the situations such as band can not be wound, now need the height or the angle that adjust valve manually, but this mode adjusted manually, depend critically upon the experience of workman, randomness is large, accidental appearance adjustment once just produces normal situation, great majority need repeatedly to adjust, many experiments just can return to normal production, the adjustment mode of this random reply emergency situations is unfavorable for the accumulation of knowhow, cannot sum up and which type of situation how to adjust valve for, this problem occurs but to can not get thorough solution repeatedly, have a strong impact on production efficiency.
Summary of the invention
For solving the problem, the object of the present invention is to provide a kind of amorphous band production stripper, valve fixation not only can make it not easily move aborning by it, the mechanized operation that on-line control peels off valve height and angle can be realized again, be conducive to the accumulation of knowhow, peel off the adjustment problem of valve when being conducive to thoroughly solving working condition change further, ensure amorphous band intact from chill roll sur-face peeling, enhance productivity and production stability.
Technical scheme of the present invention is: a kind of amorphous band production stripper, and comprise the frame and superposed main part that are positioned at bottom, described main part comprises valve, elevating mechanism and rotating mechanism; Described elevating mechanism is used for adjusting the height of valve, and described rotating mechanism is used for adjusting the angle of valve.
Optimize, described main part also comprises the first axle bed, the first dull and stereotyped and valve axle; First flat board is arranged on the top of main part, and the first axle bed is arranged on the first flat board; One end of valve axle is through the first axle bed, and valve is arranged on the other end of valve axle.
Optimize, described elevating mechanism comprises lifting worm and gear and lifting handle, and lifting handle is connected with lifting worm and gear; By shake lifting handle, the first flat board rises or declines under the drive of lifting turbine and worm.
Optimize, described elevating mechanism also comprises guide post, guide post cover and is arranged on second in the middle part of main part dull and stereotyped; Guide post cover is fixed on the second flat board, and guide post vertically arranges and passes guide post cover; Guide post is connected with the first flat board; By shake lifting handle, guide post rises or declines along guide post cover with the first flat board under the drive of lifting turbine and worm.
Optimize, the quantity of guide post and guide post cover is respectively 4, and the first flat board is uniformly distributed.
Optimize, described rotating mechanism comprises turning cylinder, the second axle bed, turning handle and rotary turbine worm screw; Turning cylinder is through the second axle bed, and described turning handle is connected with valve axle by turning cylinder, rotary turbine worm screw; By shake turning handle, valve axle rotates under the drive of rotary turbine worm screw.
Using method of the present invention is: before amorphous band is produced, and stripper is placed on the correct position place of distance chill roll, then by adjustment elevating mechanism and rotating mechanism, determines elemental height and the angle of valve.In amorphous band production process, when occurring producing abnormal, then according to actual conditions, the height of on-line control valve and angle; If than the phenomenon occurring band bifurcated, then shake lifting handle, guide post rises or declines along guide post cover with the first flat board under the drive of lifting turbine and worm, now valve is also along with rising or decline, until the band of ejection no longer bifurcated and can capturing, so just achieve the mechanization to valve Height Adjustment; If there is the phenomenon that band cannot capture for another example, then shake turning handle, valve axle rotates under the transmission of the drive of rotary turbine worm screw, turning cylinder, and now valve also rotates thereupon, until the band of ejection can capture, so just achieve the mechanization to valve angle adjustment.
The height of record valve before each production, record the unusual condition of production and the number of turns of swinging handle aborning, by the analysis and summary record of production, knowhow can be accumulated, be conducive to the adjustment problem peeling off valve when thoroughly solving working condition change further, ensure amorphous band intact from chill roll sur-face peeling, improve band volume ratio, production efficiency and production stability.
Beneficial effect of the present invention is:
1, by arranging frame and comprising the main part of valve, frame can play the effect supporting whole mechanism, thus keep valve to be fixed aborning firm, its position is not easily moved; By arranging the elevating mechanism being used for adjusting valve height and the rotating mechanism being used for adjusting valve angle, the mechanized operation that on-line control peels off valve height and angle can be realized, be conducive to the accumulation of knowhow, be conducive to the adjustment problem peeling off valve when thoroughly solving working condition change further, ensure amorphous band intact from chill roll sur-face peeling, enhance productivity and production stability.
2, by arranging guide post in elevating mechanism, during shake lifting handle, guide post rises or declines along guide post cover with the first flat board under the drive of lifting turbine and worm, because the second flat board and guide post cover maintain static, guide post vertically arranges and passes guide post cover, therefore along with guide post rises along guide post cover is vertical or declines, plays guide effect to the descending operation of the first flat board, ensure ascending and descending process up rightness, thus ensure that the up rightness of valve height adjustment process.
3, by the quantity of guide post and guide post cover is set to 4, the first flat board is uniformly distributed, further ensures the stationarity of the first dull and stereotyped ascending and descending process, thus ensure that the stationarity of valve height adjustment process.
4, the first axle bed, plays the effect supporting valve axle; Valve axle plays the effect of support and fixing valve; Valve directly realizes the function of amorphous band from chill roll sur-face peeling; Second axle bed is that turning cylinder provides a supporting role; Rotate the powered rotation that worm and gear is whole valve axle.
Accompanying drawing explanation
Fig. 1 is the front view of amorphous band production stripper provided by the invention;
Fig. 2 is the side view of amorphous band production stripper provided by the invention.
1, frame; 2, worm and gear is elevated; 3, guide post; 4, the first axle bed; 5, valve axle; 6, valve; 7, second is dull and stereotyped; 8, guide post cover; 9, turning cylinder; 10, lifting handle; 11, turning handle; 12, the second axle bed; 13, rotary turbine worm screw; 14, first is dull and stereotyped.
Detailed description of the invention
The present invention is illustrated below in conjunction with detailed description of the invention and accompanying drawing.
The technical scheme of present embodiment is: a kind of amorphous band production stripper, and comprise the frame and superposed main part that are positioned at bottom, described main part comprises valve, elevating mechanism and rotating mechanism; Described elevating mechanism is used for adjusting the height of valve, and described rotating mechanism is used for adjusting the angle of valve.
Wherein, described main part also comprises the first axle bed, the first dull and stereotyped and valve axle; First flat board is arranged on the top of main part, and the first axle bed is arranged on the first flat board; One end of valve axle is through the first axle bed, and valve is arranged on the other end of valve axle.
Wherein, described elevating mechanism comprises lifting worm and gear and lifting handle, and lifting handle is connected with lifting worm and gear; By shake lifting handle, the first flat board rises or declines under the drive of lifting turbine and worm.
Wherein, described elevating mechanism also comprises guide post, guide post cover and is arranged on second in the middle part of main part dull and stereotyped; Guide post cover is fixed on the second flat board, and guide post vertically arranges and passes guide post cover; Guide post is connected with the first flat board; By shake lifting handle, guide post rises or declines along guide post cover with the first flat board under the drive of lifting turbine and worm.
Wherein, the quantity of guide post and guide post cover is respectively 4, and the first flat board is uniformly distributed.
Wherein, described rotating mechanism comprises turning cylinder, the second axle bed, turning handle and rotary turbine worm screw; Turning cylinder is through the second axle bed, and described turning handle is connected with valve axle by turning cylinder, rotary turbine worm screw; By shake turning handle, valve axle rotates under the drive of rotary turbine worm screw.
The using method of present embodiment is: before amorphous band is produced, and stripper is placed on the correct position place of distance chill roll, then by adjustment elevating mechanism and rotating mechanism, determines elemental height and the angle of valve.In amorphous band production process, when occurring producing abnormal, then according to actual conditions, the height of on-line control valve and angle; If than the phenomenon occurring band bifurcated, then shake lifting handle, guide post rises or declines along guide post cover with the first flat board under the drive of lifting turbine and worm, now valve is also along with rising or decline, until the band of ejection no longer bifurcated and can capturing, so just achieve the mechanization to valve Height Adjustment; If there is the phenomenon that band cannot capture for another example, then shake turning handle, valve axle rotates under the transmission of the drive of rotary turbine worm screw, turning cylinder, and now valve also rotates thereupon, until the band of ejection can capture, so just achieve the mechanization to valve angle adjustment.