CN104388646B - Graphene type liquid quenching cooling medium as well as preparation method and application thereof - Google Patents
Graphene type liquid quenching cooling medium as well as preparation method and application thereof Download PDFInfo
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- CN104388646B CN104388646B CN201410768107.0A CN201410768107A CN104388646B CN 104388646 B CN104388646 B CN 104388646B CN 201410768107 A CN201410768107 A CN 201410768107A CN 104388646 B CN104388646 B CN 104388646B
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/56—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering characterised by the quenching agents
- C21D1/60—Aqueous agents
Abstract
The invention discloses a graphene type liquid quenching cooling medium which is a mixed solution formed by uniformly dispersing 1-10 parts of graphene solid particles with the particle size being 0.01-100 microns into 100-10,000 parts of water or water-based quenching liquid or mineral oil type quenching liquid. A preparation method comprises the steps of processing graphene into micro-powder particles with the required particle size, and then uniformly dispersing the graphene solid particles into the water or water-based quenching liquid or mineral oil type quenching liquid according to a proportioning requirement. The graphene type liquid quenching cooling medium is applied to quenching cooling of metal parts and can meet the requirements on the mechanical property and the deformation precision of the metal parts.
Description
Technical field
The present invention relates to a kind of graphite ene-type liquid hardening cooling medium and preparation method and application.
Background technology
The various parts overwhelming majority of composition mechanized equipment are required for processing through quenching and tempering just can be possessed required by people
Physics, chemistry and mechanical property.
Quenching process is that steel-iron components is heated to high temperature (> 850 DEG C) carry out austenitizing, then it is immediately placed in cooling medium
In (water, oil), it is desirable in very short time (0~several seconds), high temperature (850 DEG C~1050 DEG C) metal parts is cooled to
About 300 DEG C, to avoid the austenite transformation to non-martensite;Below 300 DEG C, it is desirable to be cooled to room temperature with cooling rate more slowly,
With avoid austenite to martensite transfor mation time structural stress and the deformation that causes of thermal stress and cracking.Only meet such bar
Part, the mechanical performance being just satisfied with most and the parts of minimal deformation.
Traditional liquid hardening cooling medium typically has two classes: a class is simple tap water or contains the water base of various additives
Quenching liquid;Another kind of is simple mineral oil or the mineral oil containing various additives.
The cooling characteristics of water is: not enough in hot stage (steam blanket) cooling capacity, the highest in cold stage cooling capacity,
Therefore, handled part the most easily produces soft spots, has again the biggest deformation, even ftractures.Various interpolation is added in water
After agent, this situation makes moderate progress, but effect is unsatisfactory.And in use, additive therein is easy
Occur chemical reaction to change character thus change the characteristic of water-based hardening liquid, thus it is old in use to need close tracking and monitoring
Change deterioration, use and manage relatively costly.
The cooling characteristics of oil is: compare cooling characteristics slowly although having at cold stage, but at the cooling energy of hot stage
Power is also significantly less than the expected value of people.Little at the parts quenching deformation ratio water of oil quenching, but there is lower hardness, harden
The defect that layer is shallower.After adding various additive in oil, this situation makes moderate progress, but effect is unsatisfactory.And
And in use, additive therein is susceptible to chemical reaction change character thus changes the characteristic of oil base quenching liquid,
Thus in use need its aged deterioration situation of close tracking and monitoring, use and manage relatively costly.
In a word, above-mentioned quenching medium has the disadvantage in that
The shortcoming of water:
High temperature section cooling rate is slow, and low-temperature zone cooling rate is fast, causes part soft spots and strain cracking, and percent defective is the highest.Various water base quench
Fire liquid easily produce rotten, aging, poisonous, irritant, have pollution etc..It addition, the cooling of water and water-based hardening liquid is special
Property is the most sensitive to the change of water temperature, and this is the key factor causing being deformed with the part of step, groove and hole class.
The shortcoming of oil:
High temperature section cooling is slow, quenches a lot of steel grades and does not gets angry;Easily there is cracking and polymerization and oxidation deterioration, the most aging, workpiece
Drag-out lossy is serious, quenching time oil smoke is the most seriously polluted, production environment severe, costly.
Traditional liquid cooling medium also has a kind of fatal defect, it is simply that the height that its cooling capacity varies with temperature and changes is quick
Perception.The consequence that this characteristic causes is: when processing the part with step, groove and hole class, due to these position liquid
The flowing of body is hindered and makes its temperature raise (heat conduction herein is not gone out), causes liquid cooling characteristics herein to occur
Changing makes cooling capacity be greatly reduced, thus produces soft spots and deformation.This is the obstacle that traditional liquid hardening media cannot overcome.
Above-mentioned medium common defects also has: rotten and aging in order to tackle, need to often measure viscosity, acid number, ash, composition,
Cooling towers group and it is frequently necessary to whole updating quenching liquid etc., causes that to use and manage cost high.
Problem on deformation produced by traditional liquid cooling medium can also be tolerated for the part that some precision are relatively low, and to the modern times
For substantial amounts of precision manufactureing, owing to the material property of traditional liquid cooling medium is determined, no matter add which kind of additive also
It is difficult to the particular attribute changing its liquid substance when cooling, thus its quenching cooling characteristics and stress deformation effect are difficult to reach
Gratifying effect, although its deficiency is made moderate progress by various additive, but simultaneously with side effect.
Chinese patent application CN 104059618 A discloses a kind of electromotor graphene oxide water-free cooling and preparation method thereof,
Electromotor graphene oxide water-free cooling is 30 by percentage by weight~the ethylene glycol of 65%, percentage by weight be 30~
The propylene glycol of 65%, percentage by weight is 0.2~the graphene oxide of 3%, percentage by weight be 0.2~2% organosilicon disappear
Infusion and percentage by weight be 0.7~8% composite corrosion inhibitor be mixed and stirred for uniformly i.e. obtaining water-free cooling to dissolving.This is cold
But the most aqueous in liquid, and have multiple components mixed configuration to form, cost is high, and stability is poor, only can be suitably used for electromotor,
The scope of application is narrow.
Summary of the invention
It is an object of the invention to as overcoming above-mentioned the deficiencies in the prior art, it is provided that a kind of graphite ene-type liquid hardening cooling medium and
Preparation method and application, join in traditional liquid hardening media using Graphene solid particle as additive, graphene uniform
In media as well, owing to Graphene has the maximum capacity of heat transmission, therefore in cooling procedure, whole media are at same in distribution
State of temperature (almost without temperature difference between each microcosmos area of media interior), metal parts is in can in this hardening media
Ensure there is no temperature difference between its each volume element, such that it is able to meet metal parts, especially high precision metallic element
Mechanical performance and the requirement of deformation accuracy.
For achieving the above object, the present invention uses following technical proposals:
A kind of graphite ene-type liquid hardening cooling medium, according to 1~10 part that weight portion granularity is 0.01 micron~100 microns
Graphene solid particle is dispersed in 100~10000 parts of water or water-based hardening liquid the mixed liquor of composition.
Preferably, granularity is that 1 part of Graphene solid particle of 0.01 micron is dispersed in 100~10000 parts of water by weight
Or the mixed liquor of composition in water-based hardening liquid.
Preferably, granularity is that 1 part of Graphene solid particle of 0.05 micron is dispersed in 100~10000 parts of water by weight
Or the mixed liquor of composition in water-based hardening liquid.
Preferably, granularity is that 1 part of Graphene solid particle of 0.1 micron is dispersed in 100~10000 parts of water by weight
Or the mixed liquor of composition in water-based hardening liquid.
Preferably, granularity is that 1 part of Graphene solid particle of 0.5 micron is dispersed in 100~10000 parts of water by weight
Or the mixed liquor of composition in water-based hardening liquid.
Preferably, by weight granularity be 1 part of Graphene solid particle of 1 micron be dispersed in 100~10000 parts of water or
The mixed liquor of composition in water-based hardening liquid.
Preferably, by weight granularity be 1 part of Graphene solid particle of 5 microns be dispersed in 100~10000 parts of water or
The mixed liquor of composition in water-based hardening liquid.
Preferably, granularity is that 1 part of Graphene solid particle of 10 microns is dispersed in 100~10000 parts of water by weight
Or the mixed liquor of composition in water-based hardening liquid.
Preferably, granularity is that 1 part of Graphene solid particle of 20 microns is dispersed in 100~10000 parts of water by weight
Or the mixed liquor of composition in water-based hardening liquid.
Preferably, granularity is that 1 part of Graphene solid particle of 100 microns is dispersed in 100~10000 parts of water by weight
Or water-based hardening liquid;The mixed liquor of composition in mineral oil or mineral oil rapid quenching liquid.
Preferably, 1 part by weight Graphene solid particle is dispersed in group in 100~10000 parts of water or water-based hardening liquid
The mixed liquor become, wherein, Graphene is mixed by the Graphene of following Different Weight part and granularity and forms: 0.01 micron 0.3 part,
0.05 micron 0.1 part, 0.1 micron 0.1 part, 0.5 micron 0.1 part, 1 micron 0.1 part, 5 microns 0.1 part, 10 micron 0.1
Part, 100 microns 0.1 part.
Preferably, 9 parts by weight Graphene solid particles are dispersed in 10000 parts of water or water-based hardening liquid composition
Mixed liquor, wherein, Graphene is mixed by the Graphene of following Different Weight part and granularity and forms: 0.01 micron 2 parts, and 0.05
Micron 1 part, 0.1 micron 1 part, 0.5 micron 1 part, 1 micron 1 part, 5 microns 1 part, 10 microns 1 part, 100 microns
1 part.
Preferably, 10 parts by weight Graphene solid particles are dispersed in 10000 parts of water or water-based hardening liquid composition
Mixed liquor, wherein, Graphene is mixed by the Graphene of following Different Weight part and granularity and forms: 0.01 micron 3 parts, and 0.05
Micron 1 part, 0.1 micron 1 part, 0.5 micron 1 part, 1 micron 1 part, 5 microns 1 part, 10 microns 1 part, 100 microns
1 part.
A kind of graphite ene-type liquid hardening cooling medium, including being 0.01 micron~the 1 of 100 microns~10 according to weight portion granularity
Part Graphene solid particle is dispersed in 100~10000 parts of mineral oils quenching liquids the mixed liquor of composition.
Preferably, granularity is that 1 part of Graphene solid particle of 0.01 micron is dispersed in 100~10000 parts of ore deposits by weight
The mixed liquor of composition in thing oils quenching liquid.
Preferably, granularity is that 1 part of Graphene solid particle of 0.05 micron is dispersed in 100~10000 parts of ore deposits by weight
The mixed liquor of composition in thing oils quenching liquid.
Preferably, granularity is that 1 part of Graphene solid particle of 0.1 micron is dispersed in 100~10000 parts of ore deposits by weight
The mixed liquor of composition in thing oils quenching liquid.
Preferably, granularity is that 1 part of Graphene solid particle of 0.5 micron is dispersed in 100~10000 parts of ore deposits by weight
The mixed liquor of composition in thing oils quenching liquid.
Preferably, granularity is that 1 part of Graphene solid particle of 1 micron is dispersed in 100~10000 parts of mineral by weight
The mixed liquor of composition in oils quenching liquid.
Preferably, granularity is that 1 part of Graphene solid particle of 5 microns is dispersed in 100~10000 parts of mineral by weight
The mixed liquor of composition in oils quenching liquid.
Preferably, granularity is that 1 part of Graphene solid particle of 10 microns is dispersed in 100~10000 parts of ore deposits by weight
The mixed liquor of composition in thing oils quenching liquid.
Preferably, granularity is that 1 part of Graphene solid particle of 20 microns is dispersed in 100~10000 parts of ore deposits by weight
The mixed liquor of composition in thing oils quenching liquid.
Preferably, granularity is that 1 part of Graphene solid particle of 100 microns is dispersed in 100~10000 parts of ore deposits by weight
The mixed liquor of composition in thing oils quenching liquid.
Preferably, 1 part by weight Graphene solid particle is dispersed in group in 100~10000 parts of mineral oils quenching liquids
The mixed liquor become, wherein, Graphene is mixed by the Graphene of following Different Weight part and granularity and forms: 0.01 micron 0.3 part,
0.05 micron 0.1 part, 0.1 micron 0.1 part, 0.5 micron 0.1 part, 1 micron 0.1 part, 5 microns 0.1 part, 10 micron 0.1
Part, 100 microns 0.1 part.
Preferably, 9 parts by weight Graphene solid particles are dispersed in 10000 parts of mineral oils quenching liquids composition
Mixed liquor, wherein, Graphene is mixed by the Graphene of following Different Weight part and granularity and forms: 0.01 micron 2 parts, and 0.05
Micron 1 part, 0.1 micron 1 part, 0.5 micron 1 part, 1 micron 1 part, 5 microns 1 part, 10 microns 1 part, 100 microns
1 part.
Preferably, 10 parts by weight Graphene solid particles are dispersed in 10000 parts of mineral oils quenching liquids composition
Mixed liquor, wherein, Graphene is mixed by the Graphene of following Different Weight part and granularity and forms: 0.01 micron 3 parts, and 0.05
Micron 1 part, 0.1 micron 1 part, 0.5 micron 1 part, 1 micron 1 part, 5 microns 1 part, 10 microns 1 part, 100 microns
1 part.
Further, the preparation method of any of the above-described technical scheme,
First, Graphene is machined to the micro powder granule of required granularity;
Secondly, according to ratio requirement, by Graphene solid micro-powder even particulate dispersion at water or water-based hardening liquid or mineral oils
In quenching liquid.
Further, the graphite ene-type liquid hardening cooling medium any of the above-described technical scheme prepared is applied to metal parts
In quenching cooling.
Water-based hardening liquid and mineral oils quenching liquid in the present invention are existing product, all can buy in the market, at this
Repeat no more.
In the material that it has been found that at present and utilize, Graphene has the capacity of heat transmission of maximum.
The heat conductivity of various materials
Material | Heat conductivity w/mk |
Graphene | 4800--5300 |
Silver | 429 |
Copper | 401 |
Aluminum | 237 |
Gold | 317 |
Water | 0.54 |
Transformer oil | 0.128 |
Diesel oil | 0.12 |
By numerical value in above table it can be seen that the capacity of heat transmission of Graphene is 12 times of silver, 13 times of copper, 21 times of aluminum,
16 times of gold, more than 9300 times of water, 38460 times of oil.
It is known that the cooling procedure of cooled material is actually the heat exchanging process of cooling medium and cooled material, i.e.
The heat of cooled material gives cooling medium by heat exchange mechanism transmission.From physics, the heat conduction system of cooling medium
Number is the biggest, i.e. heat conductivity is the best, then cold the fastest of the material that is cooled, namely the cooling capacity of cooling medium is the best.Certainly
So boundary at present it has been found that in all substances Graphene there is the strongest capacity of heat transmission, i.e. Graphene there is the heat conduction system of maximum
Number.
The strong main cause of Graphene heat conductivity of the present invention is: 1) graphene molecules is have typical two-dimensional sheet structure big
Molecule, its yardstick is close to or smaller than the mean free path of phonons of crystalline material so that the conduction of heat of system is no longer fixed by Fourier
Rule constraint, and use saltatory and non-confinement heat transfer;2) fluctuation between fluid is strengthened with whirlpool;3) lamellar is divided greatly
Son can relax Transverse Temperature Gradient between fluid.Therefore, Graphene is best suited for as cooling medium.
In water, group water solution or mineral oil, add Graphene micro powder granule, utilize the impayable heat conductivity of Graphene, can
To produce Fast Cooling effect.Owing to Graphene granule is evenly distributed in the solution of water or oil, its maximum conductive force is permissible
Whole solution is made to obtain the temperature of high uniformity, so that each microcosmos area of solution has identical cooling capacity, Jin Erke
So that each position of complicated shape part can obtain uniformly cooling and homogeneous performance.
Graphite ene-type liquid quenching medium is in addition to above-mentioned major advantage, compared with traditional liquid hardening media, owing to quenching is cold
But, during, the maximum conductive force of the most equally distributed Graphene granule can make the temperature high uniformity of whole liquid,
Therefore can aging with delays liquid, increase the service life, cost-effective.
Accompanying drawing explanation
Fig. 1 is Graphene cooling characteristics figure;
Fig. 2 is 500 times of heart portion metallographic structure photo after Ф 40mm45 steel cools down in graphite ene-type liquid quenching medium;
Fig. 3 is 500 times of heart portion metallographic structure photo after Ф 30mm45 steel cools down in water-based quenching medium.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is further described.
Each Example formulations such as following table (being unit according to weight portion)
The manufacture method of above-described embodiment is:
First, Graphene is machined to the micro powder granule of required granularity;
Secondly, according to ratio requirement, by Graphene solid micro-powder even particulate dispersion at water or water-based hardening liquid or mineral oils
In quenching liquid.
The graphite ene-type liquid hardening cooling medium any of the above-described technical scheme prepared is applied to the quenching cooling of metal parts
In.
As in figure 2 it is shown, Ф 40mm45 steel cool down in graphite ene-type liquid quenching medium after 500 times of heart portion metallographic structure photo,
Visible Ф 40mm45 steel core portion is entirely martensitic structure.
As in figure 2 it is shown, Ф 40mm45 steel cool down in graphite ene-type liquid quenching medium after 500 times of heart portion metallographic structure photo,
Visible Ф 40mm45 steel core portion is entirely martensitic structure, illustrates not occur austenite to non-martensite in cooling procedure
Change.
Employing traditional liquid is water base, mineral oils hardening media:
In mineral oils (fast quenching oil, bright quenc hing oil etc.), quenching, is 45 steel equally, as Ф 15mm, and heart portion
Non-martensite microstructure the most inevitably occur, this is unallowed in actual production.
Quenching in water-based hardening liquid, be 45 steel equally, as Ф 20mm, the most inevitably there is non-martensite group in heart portion
Knitting, this is unallowed in actual production.
Contrasting visible, the quenching effect of graphite ene-type liquid hardening cooling medium is far better than traditional liquid hardening media.
Fig. 3 is 500 times of heart portion metallographic structure photo after Ф 30mm45 steel cools down in water-based quenching medium.Core structure substantially may be used
See more pro-eutectoid ferrite.Illustrate in cooling procedure, there occurs the austenite transformation to non-martensite.
Comparison diagram 2 and Fig. 3, the organization factors that two width pictures are shown, graphite ene-type liquid quenching medium can be described effectively
Cooling capacity is significantly greater than traditional liquid hardening media.
Although the above-mentioned detailed description of the invention to the present invention is described, but not limiting the scope of the invention, institute
Belonging to skilled person and should be understood that on the basis of technical scheme, those skilled in the art need not pay wound
The property the made various amendments that can make of work or deformation are still within protection scope of the present invention.
Claims (6)
1. a graphite ene-type liquid hardening cooling medium, is characterized in that, 9 parts by weight Graphene solid particles are dispersed
The mixed liquor of composition in 10000 parts of water or water-based hardening liquid, wherein, Graphene is by following Different Weight part and the graphite of granularity
Alkene mixing composition: 0.01 micron 2 parts, 0.05 micron 1 part, 0.1 micron 1 part, 0.5 micron 1 part, 1 micron 1 part,
5 microns 1 part, 10 microns 1 part, 100 microns 1 part.
2. a graphite ene-type liquid hardening cooling medium, is characterized in that, 10 parts by weight Graphene solid particles uniformly divide
Being dispersed in 10000 parts of water or water-based hardening liquid the mixed liquor of composition, wherein, Graphene is by following Different Weight part and the stone of granularity
Ink alkene mixing composition: 0.01 micron 3 parts, 0.05 micron 1 part, 0.1 micron 1 part, 0.5 micron 1 part, 1 micron 1 part,
5 microns 1 part, 10 microns 1 part, 100 microns 1 part.
3. a graphite ene-type liquid hardening cooling medium, is characterized in that, 9 parts by weight Graphene solid particles uniformly divide
Being dispersed in 10000 parts of mineral oils quenching liquids the mixed liquor of composition, wherein, Graphene is by following Different Weight part and the stone of granularity
Ink alkene mixing composition: 0.01 micron 2 parts, 0.05 micron 1 part, 0.1 micron 1 part, 0.5 micron 1 part, 1 micron 1
Part, 5 microns 1 part, 10 microns 1 part, 100 microns 1 part.
4. a graphite ene-type liquid hardening cooling medium, is characterized in that, 10 parts by weight Graphene solid particles are dispersed
The mixed liquor of composition in 10000 parts of mineral oils quenching liquids, wherein, by following difference wherein, Graphene is by following for Graphene
The Graphene mixing composition of Different Weight part and granularity: 0.01 micron 3 parts, 0.05 micron 1 part, 0.1 micron 1 part, 0.5
Micron 1 part, 1 micron 1 part, 5 microns 1 part, 10 microns 1 part, 100 microns 1 part.
5., such as the preparation method of claim 1-4 any one graphite ene-type liquid hardening cooling medium, it is characterized in that, first, will
Graphene is machined to the micro powder granule of required granularity;Secondly, according to ratio requirement, Graphene solid micro-powder granule is uniformly divided
It is dispersed in water or water-based hardening liquid or mineral oil quenching liquid.
6., such as the application of claim 1-4 any one graphite ene-type liquid hardening cooling medium, it is characterized in that, by described graphite ene-type
Liquid hardening cooling medium is applied in the quenching cooling of metal parts.
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