Car seat headrest vertical-foaming mould
Technical field
The present invention relates to a kind of foaming mould, especially the vertical-foaming mould of car seat headrest.
Background technology
Existing automotive seat front and rear row headrest all adopts horizontal frostproof froth n, and its upper/lower die die cavity is more shallow, matched moulds line length, can cause flash phenomena, produces hard-edge; In addition, in foaming process, foaming mould is except having gap between upper and lower mould, and mould side is also porose for placing the headrest tube connecting headrest and seat, in chassis uphill process, also there will be flash for the hole of placing headrest tube.To sum up, there is flash phenomena in existing horizontal headrest foaming mould, easily produces hard-edge, unstable product quality, and add the workload of operator.
Summary of the invention
The present invention is directed to above-mentioned technical problem to improve, intend providing a kind of vertical-foaming mould, avoid producing flash and hard-edge, improve product stability, reduce the workload of operator.
For this reason, the technical solution adopted in the present invention is: a kind of car seat headrest vertical-foaming mould, comprise large cylinder (1), little cylinder (2), air cylinder support (3), patrix mold insert (4), loose plug (5), patrix (6) and counterdie (7), described patrix (6) and counterdie (7) snap together that forming rests the head on and foam die cavity (A), described large cylinder (1) is arranged on the top of air cylinder support (3), little cylinder (2) is arranged on the top of patrix mold insert (4), air cylinder support (3) is left, after right two ends extend a vertically downward and left side for patrix (6), right side wall is fixed together, the piston-rod lower end of large cylinder (1) is connected with patrix mold insert (4), the circular hole (4a) being provided with up/down perforation in described patrix mold insert (4) supplies the piston rod of little cylinder (2) to pass through, the top of described loose plug (5) is stretched in the groove (4b) of patrix mold insert (4) bottom mating, and the top of the top of loose plug (5) and groove (4b) is fixed together by the magnetic force of magnet (8), described patrix mold insert (4) drives loose plug (5) to move from top to bottom together, patrix mold insert (4) stretches in the top cavity (B) of patrix (6), and loose plug (5) reaches in headrest foaming die cavity (A).
Preferred as such scheme, described little cylinder (2) totally two, is symmetricly set on the left and right sides of large cylinder (1) piston rod, to facilitate layout, and ensures left and right stress balance; Large cylinder limited block (10) is provided with between the piston rod of each little cylinder (2) and large cylinder (1); the lower end of described large cylinder limited block (10) is fixed on patrix mold insert (4) top; and large cylinder limited block (10) is higher than little cylinder (2); stroke limit during for moving upward to large cylinder; prevent little cylinder from clashing into air cylinder support, thus protect little cylinder.
Beneficial effect of the present invention:
(1) adopt vertical headrest foaming mould, counterdie depth of cavity can be increased, correspondingly reduce the spue line length of upper and lower mould, flash and hard-edge can be reduced, reduce the workload of operator, improve the quality of products and stability;
(2) loose plug has been set up, loose plug is final and workpiece is one-body molded, loose plug is from after workpiece takes off, workpiece leaves the die cavity of loose plug, the working of plastics of corresponding die cavity can be bumped into, then be connected with automotive seat, effectively ensure that product integrality, solving product to cause repairing and the problem of scrapping because being vented bad, further increasing product quality and stability.
Accompanying drawing explanation
Fig. 1 is decomposing schematic representation of the present invention.
Fig. 2 is the top view of patrix mold insert in Fig. 1.
Fig. 3 is the upward view of 2.
Fig. 4 be workpiece and loose plug one-body molded after structural representation.
Fig. 5 is the view profile of Fig. 4.
Detailed description of the invention
Below by embodiment also by reference to the accompanying drawings, the invention will be further described:
As shown in Figure 1, a kind of car seat headrest vertical-foaming mould, primarily of compositions such as large cylinder 1, little cylinder 2, air cylinder support 3, patrix mold insert 4, loose plug 5, patrix 6, counterdie 7, magnet 8, large cylinder limited block 10, large cylinder leads 11.
Patrix 6 and counterdie 7 snap together and form the die cavity A that foams that rests the head on, and patrix 6 is setting up and down with counterdie 7, forms vertical headrest foaming mould.
Large cylinder 1, little cylinder 2 are vertical cylinder, and large cylinder 1 is arranged on the top of air cylinder support 3, and little cylinder 2 is arranged on the top of patrix mold insert 4.The left and right two ends of air cylinder support 3 are extended left and right sidewall that is rear and patrix 6 vertically downward and are fixed together by fastening bolt, and on the left and right sidewall of patrix 6, on the plate body that the left and right two ends of air cylinder support 3 extend vertically downward, correspondence is provided with bolt through-hole.The piston-rod lower end of large cylinder 1 is connected with patrix mold insert 4, drives patrix mold insert 4 to move up and down by large cylinder 1.
Composition graphs 1---shown in Fig. 5, the circular hole 4a being provided with up/down perforation in patrix mold insert 4 supplies the piston rod of little cylinder 2 to pass through, and the bottom of patrix mold insert 4 is provided with groove 4b, the contour shape of groove 4b and the top outline of loose plug 5.The top of loose plug 5 is stretched in the groove 4b bottom patrix mold insert 4, and the top of the top of loose plug 5 and groove 4b is fixed together by the magnetic force of magnet 8, namely at the top of loose plug 5, the top of groove 4b is respectively arranged with the magnet 8 that quantity is equal, position is corresponding, the magnetic force of magnet 8 should ensure that patrix mold insert 4 can drive loose plug 5 to move up and down together under not being subject to External Force Acting.Patrix 6 top is provided with the top cavity B with patrix mold insert 4 outline, and patrix mold insert 4 drives loose plug 5 to move from top to bottom together, and patrix mold insert 4 stretches in the top cavity B of patrix 6, and loose plug 5 reaches in headrest foaming die cavity A.
Preferably, totally two, little cylinder 2, is symmetricly set on the left and right sides of large cylinder 1 piston rod, to facilitate layout, and ensures left and right stress balance; Large cylinder limited block 10 is provided with between the piston rod of each little cylinder 2 and large cylinder 1; the lower end of large cylinder limited block 10 is fixed on patrix mold insert 4 top; and large cylinder limited block 10 is higher than little cylinder 2; stroke limit during for moving upward to large cylinder 1; prevent little cylinder 2 from clashing into air cylinder support 3, thus protect little cylinder 2.
In addition, be also provided with two large cylinder leads 11 be symmetrically arranged between air cylinder support 3 and patrix mold insert 4, ensure the stationarity that large cylinder 1 moves.
During operation, first in the die cavity of counterdie 7, add raw material, drive patrix to turn over by other switching mechanism to turn 90 degrees, drive patrix mold insert 4 by large cylinder 1 again, loose plug 5 moves downward (patrix mold insert 4 with loose plug 5 be fixed together by the magnetic force of magnet 8) together, patrix mold insert 4 is stretched in the top cavity B of patrix 6, and loose plug 5 reach in headrest foaming die cavity A and realize matched moulds; Afterwards, the workpiece 9 in headrest foaming die cavity A and loose plug 5 one-body molded (as shown in Figure 4, Figure 5); Before die sinking, first patrix mold insert 4 is driven to move upward to qualifying bit by large cylinder 1, again by little cylinder 2 piston rod through patrix mold insert 4 circular hole 4a and reach the below of patrix mold insert 4, the thrust of little cylinder 2 is greater than the magnetic force of magnet 8 thus is pushed open by loose plug 5, finally turned over to turn 90 degrees by switching mechanism drive patrix and open patrix 6, take out integrated workpiece 9 and loose plug 5.