CN104384998A - One-time processing equipment and processing method for wind power pedestal - Google Patents
One-time processing equipment and processing method for wind power pedestal Download PDFInfo
- Publication number
- CN104384998A CN104384998A CN201410687024.9A CN201410687024A CN104384998A CN 104384998 A CN104384998 A CN 104384998A CN 201410687024 A CN201410687024 A CN 201410687024A CN 104384998 A CN104384998 A CN 104384998A
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- China
- Prior art keywords
- processing
- base
- bent plate
- support
- back support
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Milling Processes (AREA)
Abstract
The invention discloses a one-time processing equipment and processing method for a wind power pedestal. The one-time processing equipment is capable of finishing all the finish machining procedures in one time according to the actual shape of a processed workpiece. The one-time processing equipment comprises a processing pedestal (1), a back support bending plate (2), a special jack screw (3), a locking nut (4), a side top regulating support (5) and a follow support (6). The one-time processing equipment is capable of solving the problems of many processing procedure, low processing efficiency, long assisting time and difficulty in production scheduling of large pedestal processing; the one-time processing equipment uses one machine tool and one suit of fixtures, the efficiency is improved, the procedure is reduced, and the production cost is lowered.
Description
Technical field
The design research and development and the field conduct that the present invention relates to wind-powered electricity generation high accuracy base kind equipment time processing frock are applied, and are especially applicable to not having the base of boss to process with type side, belong to field of machining.
Background technology
The fine finishining of wind power product relates to a lot of process technology, and wherein the advance of processing technology frock research and development technology is related to production and processing efficiency and company cost control.Most typical is exactly base series products, and they are that finishing step is maximum, the workpiece that station conversion is the most loaded down with trivial details.In processing scheme used by domestic existing manufacturer processing base, substantially need to be installed 4 times, inloading part 4 times, change 3 frocks, use 2 kinds of special frocks and a kind of common frock, make frock cost very high.Carry out this technique and take the plenty of time in processing scheduling, frock adjustment and workpiece card pressure inloading part, can not the on-the-spot lathe of reasonable utilization, and each station transition period all needs to use overhead traveling crane, waits for that overhead traveling crane also can slattern the plenty of time.In general, this base series products working (machining) efficiency is lower, and the processing cost of input is too high.
Summary of the invention
The object of the present invention is to provide a kind of true form according to processing work, the once edge-on process equipment completing all finishing steps, comprise: processing base (1), from bottom surface to described processing base support with the main support of type (6), from the side to the back support bent plate (2) that described processing base supports, top, the side adjustment described processing base being carried out to levelling capturing supports (5), and the special jackscrew (3) be arranged on back support bent plate and locking nut (4).Solve the problem that large-scale base manufacturing procedure is many, working (machining) efficiency is low, non-cutting time is long and scheduling is difficult, utilize a machine tool and a set of frock to complete improved efficiency, reduce operation and reduce production cost.
Accompanying drawing explanation
Fig. 1 is the disposable process equipment schematic diagram of a kind of wind-powered electricity generation base that the present invention relates to
Wherein: processing base 1, back support bent plate 2, special jackscrew 3, locking nut 4, top, side adjust support 5, with the main support 6 of type.
Detailed description of the invention
In order to realize goal of the invention, the present invention realizes in the following manner:
A) bottom surface is placed with the main support of type (6) and is compressed on the table, back support bent plate (2) frock is placed according to the benchmark that technique is arranged, used by processing base (1) handling of special handling scheme extremely with on the main support of type (6) supporting surface, use 4 special jackscrews (3) between processing base (1) and back support bent plate (2), form effectively contact, use locking nut (4) back support bent plate (2) and special jackscrew (3) to be fixed, strengthen stability.After workpiece is hung on request, use side, several direction to push up adjustment and support the levelling capturing that (5) carry out processing base (1).
B) because base back surface contact surface is black skin, blank amount is uncontrollable, back support bent plate (2) effectively contacts with cannot produce processing base (1) with the main support of type (6) simultaneously, first a contact point is determined by fixing processing base (1) with the contact with the main support of type (6) supporting surface, then between processing base (1) and back support bent plate (2), effectively contact is formed by special jackscrew (3), by the adjustment of two aspects, formed separately and effectively support.
C) processing base (1) needs to carry out the levelling capturing of workpiece after being formed in frock and effectively supporting, the adjustment of general orientation can use jack to carry out, finely tune and undertaken by top adjustment support, the side (5) in several direction, and mix locking nut (4), ensure the stability of frock.
D) there is operation for reaching once edge-on machining, supporting hollow hole bent plate (2) processing a 450x450 overleaf, ensure that main shaft and cutter are adding man-hour and frock is not interfered.
E) bottom surface welds with the main support of type (6), the part processed according to reality with profile is processed, must ensure that fitting area is at more than 75% of design area, back support bent plate (2) can be processed according to the actual conditions at scene, ensures the stability of assembling.
F) must use Surface hardening treatment after special jackscrew (3) processing, ensure wearability, locking nut (4) adopts standard component.
By the technology and pattern assembly designed by the present invention, processing can be made only to take a machine tool, and dispose by plan is convenient, greatly reduces set up cost, and production efficiency promotes greatly, provides a kind of new mentality of designing, for direction is expanded in later product development.
Claims (8)
1. the disposable process equipment of wind-powered electricity generation base, it is characterized in that, comprise: processing base (1), for from bottom surface to described processing base support with the main support of type (6), for from the side to the back support bent plate (2) that described processing base supports, top, side adjustment for carrying out levelling capturing to described processing base supports (5), and the special jackscrew (3) be arranged on back support bent plate and locking nut (4).
2. the disposable process equipment of a kind of wind-powered electricity generation base as claimed in claim 1, is characterized in that, supports overleaf on bent plate (2) and has hollow hole.
3. the disposable process equipment of a kind of wind-powered electricity generation base as claimed in claim 1, is characterized in that, bottom surface processes with the part processed according to reality with profile of the main support of type (6), and fitting area is more than 75% of design area.
4. adopt process equipment as claimed in claim 1 to carry out a processing method for wind-powered electricity generation base processing, it is characterized in that, comprise the following steps:
Bottom surface is placed with the main support of type (6) and compresses on the table;
Back support bent plate (2) frock is placed according to the benchmark that technique is arranged;
By processing base (1) handling on the supporting surface with the main support of type (6);
Use 4 special jackscrews (3) between processing base (1) and back support bent plate (2), form effectively contact, use locking nut (4) back support bent plate (2) and special jackscrew (3) to be fixed;
After workpiece is hung on request, use side, several direction to push up adjustment and support the levelling capturing that (5) carry out processing base (1).
5. processing method as claimed in claim 4, it is characterized in that, described step (4) is specially: determine a contact point by fixing processing base (1) and the contact with the main support of type (6) supporting surface, then between processing base (1) and back support bent plate (2), effectively contact is formed by special jackscrew (3), by the adjustment of two aspects, formed separately and effectively support.
6. the processing method as described in claim 4 or 5, is characterized in that, described step (5) is specially: use jack to carry out the adjustment of general orientation, supports (5) finely tune by top, the side adjustment in several direction.
7. the processing method as described in claim 4 or 5, is characterized in that, uses Surface hardening treatment after special jackscrew (3) processing.
8. the processing method as described in claim 4 or 5, is characterized in that, locking nut (4) adopts standard component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410687024.9A CN104384998A (en) | 2014-11-25 | 2014-11-25 | One-time processing equipment and processing method for wind power pedestal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410687024.9A CN104384998A (en) | 2014-11-25 | 2014-11-25 | One-time processing equipment and processing method for wind power pedestal |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104384998A true CN104384998A (en) | 2015-03-04 |
Family
ID=52603005
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410687024.9A Pending CN104384998A (en) | 2014-11-25 | 2014-11-25 | One-time processing equipment and processing method for wind power pedestal |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104384998A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105269036A (en) * | 2015-10-26 | 2016-01-27 | 宁夏共享模具有限公司 | Device and method for machining inclined hole of wind power base |
| CN109108580A (en) * | 2018-09-14 | 2019-01-01 | 惠尔信机械（泰兴）有限公司 | 4.0 megawatt wind pedestal blank processing technologys |
| CN112959111A (en) * | 2021-03-31 | 2021-06-15 | 共享智能装备有限公司 | Clamping tool for wind power front frame |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4958813A (en) * | 1989-09-28 | 1990-09-25 | Delaware Capital Formation, Inc. | Die clamp |
| CN202123391U (en) * | 2011-06-18 | 2012-01-25 | 大连洁能重工机械有限公司 | Aligning positioning fixture for machining of conical tube of mixer |
| CN202317747U (en) * | 2011-09-06 | 2012-07-11 | 北京南口轨道交通机械有限责任公司 | Tooling for screw air compressor |
| CN202367488U (en) * | 2011-12-12 | 2012-08-08 | 邢台金后盾精密机械有限公司 | Clamp for machining front end cover of screw compressor |
| CN202825273U (en) * | 2012-08-24 | 2013-03-27 | 娄底市三星矿山设备制造有限公司 | Fixing device for processing brake seat plane of elevator |
| CN103286583A (en) * | 2013-06-14 | 2013-09-11 | 天津泰通机械加工有限公司 | Pipeline valve box body lathe tool |
| CN204353802U (en) * | 2014-11-25 | 2015-05-27 | 宁夏共享模具有限公司 | The disposable process equipment of a kind of wind-powered electricity generation base |
-
2014
- 2014-11-25 CN CN201410687024.9A patent/CN104384998A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4958813A (en) * | 1989-09-28 | 1990-09-25 | Delaware Capital Formation, Inc. | Die clamp |
| CN202123391U (en) * | 2011-06-18 | 2012-01-25 | 大连洁能重工机械有限公司 | Aligning positioning fixture for machining of conical tube of mixer |
| CN202317747U (en) * | 2011-09-06 | 2012-07-11 | 北京南口轨道交通机械有限责任公司 | Tooling for screw air compressor |
| CN202367488U (en) * | 2011-12-12 | 2012-08-08 | 邢台金后盾精密机械有限公司 | Clamp for machining front end cover of screw compressor |
| CN202825273U (en) * | 2012-08-24 | 2013-03-27 | 娄底市三星矿山设备制造有限公司 | Fixing device for processing brake seat plane of elevator |
| CN103286583A (en) * | 2013-06-14 | 2013-09-11 | 天津泰通机械加工有限公司 | Pipeline valve box body lathe tool |
| CN204353802U (en) * | 2014-11-25 | 2015-05-27 | 宁夏共享模具有限公司 | The disposable process equipment of a kind of wind-powered electricity generation base |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105269036A (en) * | 2015-10-26 | 2016-01-27 | 宁夏共享模具有限公司 | Device and method for machining inclined hole of wind power base |
| CN105269036B (en) * | 2015-10-26 | 2018-03-02 | 宁夏共享模具有限公司 | A kind of wind-powered electricity generation base slant hole processing device and its processing method |
| CN109108580A (en) * | 2018-09-14 | 2019-01-01 | 惠尔信机械（泰兴）有限公司 | 4.0 megawatt wind pedestal blank processing technologys |
| CN112959111A (en) * | 2021-03-31 | 2021-06-15 | 共享智能装备有限公司 | Clamping tool for wind power front frame |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150304 |