CN204353802U - The disposable process equipment of a kind of wind-powered electricity generation base - Google Patents
The disposable process equipment of a kind of wind-powered electricity generation base Download PDFInfo
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- CN204353802U CN204353802U CN201420715136.6U CN201420715136U CN204353802U CN 204353802 U CN204353802 U CN 204353802U CN 201420715136 U CN201420715136 U CN 201420715136U CN 204353802 U CN204353802 U CN 204353802U
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- 238000000034 method Methods 0.000 title abstract description 10
- 230000005611 electricity Effects 0.000 title 1
- 238000012545 processing Methods 0.000 claims abstract description 40
- 238000013461 design Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000005452 bending Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 2
- 238000007730 finishing process Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000012356 Product development Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本实用新型涉及一种风电底座一次性加工设备，包括：加工底座（1），背面支撑弯板（2），顶丝（3），锁紧螺母（4），侧顶调整支撑（5），随型主支撑（6）。本发明所提供的加工设备，能够解决大型底座加工工序多、加工效率低、辅助时间长及排产难的问题，利用一台机床及一套工装完成效率提升、减少工序及降低生产成本。
The utility model relates to a one-time processing equipment for a wind power base, comprising: a processing base (1), a back support bent plate (2), a top wire (3), a lock nut (4), a side top adjustment support (5), With the type of main support (6). The processing equipment provided by the present invention can solve the problems of many processing steps, low processing efficiency, long auxiliary time, and difficult production scheduling of large-scale bases, and utilizes one machine tool and one set of tooling to improve efficiency, reduce processes, and reduce production costs.
Description
技术领域 technical field
本实用新型涉及风电高精度底座类设备一次加工工装的设计研发与现场实施应用，尤其适合随型侧面没有凸台的底座加工，属于机械加工领域。 The utility model relates to the design, development and on-site application of the primary processing tooling for wind power high-precision base equipment, and is especially suitable for the processing of bases without bosses on the side of the model, belonging to the field of mechanical processing.
背景技术 Background technique
风电产品的精加工涉及到很多加工技术，其中加工工艺工装研发技术的先进性关系到生产加工效率以及公司成本控制。最典型的就是底座类产品，它们是精加工工序最多，工位转换最繁琐的工件。国内现有的生产厂家加工底座所用到的加工方案中，基本上需要装卡4次，卸件4次，换3次工装，用到2种特殊工装和1种普通工装，制作工装成本非常高。实行这种工艺在加工排产、工装调整及工件卡压卸件方面占用大量时间，不能合理运用现场机床，并且每次工位转换期间均需要用到天车，等待天车也会浪费掉大量时间。综合来看，此底座类产品加工效率较低，投入的加工成本过高。 The finishing of wind power products involves many processing technologies, among which the advanced technology of processing tooling research and development is related to the efficiency of production and processing and the company's cost control. The most typical ones are base products, which are the workpieces with the most finishing processes and the most cumbersome station conversion. In the processing plan used by the existing domestic manufacturers to process the base, it is basically necessary to install the clamp 4 times, unload the part 4 times, change the tooling 3 times, use 2 special tooling and 1 ordinary tooling, and the cost of manufacturing tooling is very high . The implementation of this process takes up a lot of time in processing scheduling, tooling adjustment, and workpiece clamping and unloading. It cannot make reasonable use of on-site machine tools, and cranes are needed during each station changeover. Waiting for cranes will also waste a lot of time. time. On the whole, the processing efficiency of this base product is low, and the processing cost invested is too high.
实用新型内容 Utility model content
本实用新型的目的在于提供一种根据加工工件的实际形状，一次侧立完成所有精加工工序的加工设备，包括：加工底座（1），从底面对所述加工底座进行支撑的随型主支撑（6），从侧面对所述加工底座进行支撑的背面支撑弯板（2），对所述加工底座进行找平找正的侧顶调整支撑（5），以及设置于背面支撑弯板上的顶丝（3）和锁紧螺母（4）。解决大型底座加工工序多、加工效率低、辅助时间长及排产难的问题，利用一台机床及一套工装完成效率提升、减少工序及降低生产成本。 The purpose of this utility model is to provide a processing equipment that can complete all the finishing processes in one side according to the actual shape of the processed workpiece, including: a processing base (1), a follow-up main body that supports the processing base from the bottom Support (6), the back support bending plate (2) supporting the processing base from the side, the side roof adjustment support (5) for leveling and aligning the processing base, and the support bending plate set on the back support Jackscrew (3) and locknut (4). To solve the problems of many processing steps, low processing efficiency, long auxiliary time and difficult production scheduling of large base, use one machine tool and one set of tooling to complete efficiency improvement, reduce process and reduce production cost.
附图说明 Description of drawings
图1为本实用新型涉及的一种风电底座一次性加工设备示意图 Fig. 1 is a schematic diagram of a disposable processing equipment for a wind power base involved in the utility model
其中：加工底座1、背面支撑弯板2、顶丝3、锁紧螺母4、侧顶调整支撑5、随型主支撑6。 Among them: processing base 1, back support bent plate 2, top wire 3, lock nut 4, side top adjustment support 5, and main support 6 with the shape.
具体实施方式 Detailed ways
为了实现本实用新型目的，本实用新型通过以下方式实现： In order to realize the purpose of the utility model, the utility model is realized in the following ways:
a）底面随型主支撑（6）放置在工作台上压紧，根据工艺设置的基准放置背面支撑弯板（2）工装，将加工底座（1）运用特殊吊运方案吊运至随型主支撑（6）支撑面上，使用4个顶丝（3）在加工底座（1）和背面支撑弯板（2）之间形成有效接触，使用锁紧螺母（4）将背面支撑弯板（2）与顶丝（3）固定，增强稳定性。在将工件按要求吊好之后，使用几个方向侧顶调整支撑（5）进行加工底座（1）的找平找正。 a) The main support (6) on the bottom surface is placed on the workbench for compaction, and the back support bending plate (2) tooling is placed according to the benchmark set by the process, and the processed base (1) is lifted to the main On the supporting surface of the support (6), use 4 jacking screws (3) to form effective contact between the processing base (1) and the back support bent plate (2), and use the lock nut (4) to secure the back support bend plate (2) ) is fixed with the top wire (3) to enhance stability. After the workpiece is hoisted as required, the leveling and alignment of the processing base (1) is performed by using the side top adjustment support (5) in several directions.
b）由于底座背面接触面为毛坯面，毛坯量不可控，背面支撑弯板（2）与随型主支撑（6）无法同时对加工底座（1）产生有效接触，首先通过固定加工底座（1）与随型主支撑（6）支撑面的接触确定一个接触点，然后通过顶丝（3）在加工底座（1）和背面支撑弯板（2）之间形成有效接触，通过两个方面的调节，各自形成有效支撑。 b) Since the contact surface on the back of the base is the blank surface, the amount of blanks is uncontrollable, and the back support bending plate (2) and the follow-up main support (6) cannot effectively contact the processing base (1) at the same time. First, fix the processing base (1) ) and the supporting surface of the follow-up main support (6) to determine a contact point, and then form an effective contact between the processing base (1) and the back support bending plate (2) through the top wire (3), through two aspects adjustment, each forming an effective support.
c）加工底座（1）在工装上形成有效支撑后需要进行工件的找平找正，大方向的调整可以使用千斤顶进行，微调通过几个方向的侧顶调整支撑（5）进行，并配上锁紧螺母（4），保证工装的稳定性。 c) The processing base (1) needs to be leveled and aligned after the effective support is formed on the tooling. The adjustment in the general direction can be carried out with a jack, and the fine adjustment can be carried out through the side top adjustment support (5) in several directions, and equipped with a lock Tighten the nut (4) to ensure the stability of the tooling.
d）为达到一次侧立加工所有工序，在背面支撑弯板（2）上加工出一个450x450的空心孔，保证主轴和刀具在加工时与工装不干涉。 d) In order to achieve one-time vertical machining of all processes, a 450x450 hollow hole is machined on the back support bending plate (2) to ensure that the spindle and tool do not interfere with the tooling during machining.
e）底面随型主支撑（6）焊接起来，随型面根据实际加工的件进行加工，必须保证贴合面积在设计面积的75%以上，背面支撑弯板（2）可以根据现场的实际情况进行加工，保证装配的稳定性即可。 e) The bottom surface is welded with the main support (6), and the surface is processed according to the actual processed parts. It must ensure that the bonding area is more than 75% of the design area. The back support bending plate (2) can be based on the actual situation on site. Process to ensure the stability of the assembly.
f）顶丝（3）加工后必须使用表面硬化处理，保证耐磨性，锁紧螺母（4）采用标准件。 f) The top screw (3) must be surface hardened after processing to ensure wear resistance, and the lock nut (4) should be standard.
通过本实用新型所设计的工艺设备工装，能够使加工只占用一台机床，计划排产更加方便，大大降低了生产准备成本，生产效率大大提升，提供了一种新的设计思路，为以后的产品开发拓展方向。 Through the process equipment tooling designed by the utility model, only one machine tool can be used for processing, the planning and production scheduling is more convenient, the production preparation cost is greatly reduced, the production efficiency is greatly improved, and a new design idea is provided for the future. Product development direction.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420715136.6U CN204353802U (en) | 2014-11-25 | 2014-11-25 | The disposable process equipment of a kind of wind-powered electricity generation base |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420715136.6U CN204353802U (en) | 2014-11-25 | 2014-11-25 | The disposable process equipment of a kind of wind-powered electricity generation base |
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| CN204353802U true CN204353802U (en) | 2015-05-27 |
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| CN201420715136.6U Expired - Lifetime CN204353802U (en) | 2014-11-25 | 2014-11-25 | The disposable process equipment of a kind of wind-powered electricity generation base |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104384998A (en) * | 2014-11-25 | 2015-03-04 | 宁夏共享模具有限公司 | One-time processing equipment and processing method for wind power pedestal |
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2014
- 2014-11-25 CN CN201420715136.6U patent/CN204353802U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104384998A (en) * | 2014-11-25 | 2015-03-04 | 宁夏共享模具有限公司 | One-time processing equipment and processing method for wind power pedestal |
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Address after: 750021 the Ningxia Hui Autonomous Region Yinchuan economic and Technological Development Zone ningshuo South Street No. 298 Patentee after: KOCEL INTELLIGENT EQUIPMENT Co.,Ltd. Address before: 750021 199 Tongxin Road, Xixia District, Yinchuan, the Ningxia Hui Autonomous Region Patentee before: NINGXIA KOCEL PATTERN Co.,Ltd. |
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Granted publication date: 20150527 |