CN104384248A - Automatic control system for shaping strip steel surface defects - Google Patents
Automatic control system for shaping strip steel surface defects Download PDFInfo
- Publication number
- CN104384248A CN104384248A CN201410521973.XA CN201410521973A CN104384248A CN 104384248 A CN104384248 A CN 104384248A CN 201410521973 A CN201410521973 A CN 201410521973A CN 104384248 A CN104384248 A CN 104384248A
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- Prior art keywords
- shaping
- steel
- band steel
- detector
- control system
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/06—Removing local distortions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
Abstract
The invention discloses an automatic control system for shaping strip steel surface defects. The automatic control system comprises a feeding device, a limiting device, a main detection device, a concave shaping device, a convex shaping device, a concave-convex deformation shaping device, a coiling device and a control device, wherein the control device is connected with the main detection device, the concave shaping device, the convex shaping device, the concave-convex deformation shaping device and the coiling device and is used for controlling at least one of the concave shaping device, the convex shaping device and the concave-convex deformation shaping device to carry out at least one of material filling, grinding or knocking in the positions of the strip steel surface shape defects according to detection signals of the main detection device. The automatic control system for shaping the strip steel surface defects is capable of accurately configuring the shaping devices according to the types of strip steel surface shape defects so as to finely shape the micro shape defects on the surface of the strip steel; the automatic control system for shaping the strip steel surface defects has high working efficiency and good shaping effect; the flatness of the shaped strip steel surface is high.
Description
Technical field
The present invention relates to steel band processing technique field, particularly relate to a kind of steel strip surface defect shaping automatic control system.
Background technology
Usually, need to carry out smooth process through the cold rolling steel band made, smooth be through recrystallization annealing after band steel be rolled with less deflection, with eliminate yield stress, ensure mechanical performance, control panel shape, to reduce the surface topography defect that steel band produces in cold-rolled process.Due to smooth be last procedure determining completed belt steel plate shape, mechanical performance, for ensureing that the quality of cold-strip steel has very important significance.But existing shaping device according to the type of shape defect, cannot carry out meticulous shaping respectively, affects the flatness of belt steel surface, even can cause secondary damage to strip quality.
Summary of the invention
For solving the technical problem existed in background technology, the present invention proposes a kind of steel strip surface defect shaping automatic control system, can according to the type of belt steel surface shape defect, each apparatus for shaping is accurately configured, thus meticulous shaping is carried out to the minute shape defect of belt steel surface, operating efficiency is high, and shaping effect is good, and the belt steel surface flatness through shaping is high.
A kind of steel strip surface defect shaping automatic control system that the present invention proposes, comprising:
Feed arrangement is used for coiled strip steel to send and the crimp band steel generate planar band steel that will send;
Stopping means is for limiting with the position on vertical direction in the horizontal direction in feeding process planar band steel;
Main checkout gear is for detecting the type of the planar band steel upper surface defect by stopping means and determine the coordinate position of blemish in flat strip, and the type of blemish comprises surface indentation, rat and concavo-convex deformation;
Control device is connected with main checkout gear, the apparatus for shaping that caves in, protruding apparatus for shaping and deformation apparatus for shaping, and control device controls corresponding apparatus for shaping effects on surface defect for the type and position blemish being detected according to main checkout gear and carries out shaping;
Depression apparatus for shaping comprises feed supplement mechanism, roller press mechanism, heating arrangements, the first driving mechanism, feed supplement mechanism is for carrying out feed supplement to the surface indentation on planar band steel, roller press mechanism is for carrying out local roll-in on planar band steel through the position of feed supplement, heating arrangements is located at the below of planar band steel for heating feed supplement position, and the first driving mechanism carries out action for driving feed supplement mechanism and roller press mechanism;
Protruding apparatus for shaping comprises workpiece polishing mechanism, flushing machine, the second driving mechanism, workpiece polishing mechanism is used for polishing to the rat on the upper and lower surface of planar band steel, flushing machine is used for cleaning the plane belt steel surface through polishing, and the second driving mechanism carries out action for driving workpiece polishing mechanism and flushing machine;
Deformation apparatus for shaping comprises striking mechanism, supporting mechanism, the 3rd driving mechanism, striking mechanism is for knocking micro-shaping to the concavo-convex deformation in flat strip, supporting mechanism is located at the below of planar band steel for supporting planar band steel in the process of knocking, and the 3rd driving mechanism is for driving striking mechanism and supporting mechanism action;
Wrap-up is used for carrying out rolling to the planar band steel after shaping;
Control device is connected with feed arrangement, stopping means and wrap-up and controls its action respectively.
Preferably, main checkout gear comprises the first detector and the second detector, first detector is used for the type of the upper surface defect of detection plane band steel and determines the position of blemish, and the second detector is used for the type of the lower surface defect of detection plane band steel and determines the position of blemish.
Preferably, first detector is for detecting the distance of its detection probe to flat strip upper surface, second detector is for detecting the distance of its detection probe to flat strip lower surface, further, the defect type of this position is determined according to the first detector and the second detector at the range information that same position detects.
Preferably, the first detector and the second detector are infrared distance sensor.
Preferably, described automatic control system also comprises auxiliary detection device, auxiliary detection device is connected with control device and for carrying out secondary detection to the planar band steel through shaping of caving in, and the rat formed through feed supplement specifically for detection plane belt steel surface also determines the position of rat.
In the present invention, the steel strip surface defect shaping automatic control system proposed, comprise feed arrangement, stopping means, main checkout gear, depression apparatus for shaping, protruding apparatus for shaping, concavo-convex deformation apparatus for shaping, wrap-up, control device, control device and main checkout gear, depression apparatus for shaping, protruding apparatus for shaping, concavo-convex deformation apparatus for shaping is connected with wrap-up, it is for controlling depression apparatus for shaping according to the detection signal of main checkout gear, protruding apparatus for shaping, at least one in concavo-convex deformation apparatus for shaping carries out feed supplement to belt steel surface shape defect position, polishing or at least one item in knocking.By the steel strip surface defect shaping automatic control system of above-mentioned optimal design, automatically the shape defect type of belt steel surface can be detected, and according to detection signal, depression apparatus for shaping, protruding apparatus for shaping, concavo-convex deformation apparatus for shaping are suitably configured, to position and corresponding shaping the dissimilar defect of plane belt steel surface, thus realize carrying out meticulous shaping to the minute shape defect of belt steel surface, operating efficiency is high, shaping effect is good, do not cause secondary damage in reforming process, the belt steel surface flatness through shaping is high.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of steel strip surface defect shaping automatic control system that the present invention proposes.
Detailed description of the invention
As shown in Figure 1, Fig. 1 is the structural representation of a kind of steel strip surface defect shaping automatic control system that the present invention proposes.
With reference to Fig. 1, a kind of steel strip surface defect shaping automatic control system that the present invention proposes, comprising:
Feed arrangement 1 is for sending coiled strip steel and the crimp band steel generate planar band steel that will send;
Stopping means 2 is for limiting with the position on vertical direction in the horizontal direction in feeding process planar band steel;
Main checkout gear 3 is for detecting by the blemish on the planar band steel of stopping means 2, it comprises the first infrared distance sensor 31 and the second infrared distance sensor 32, first infrared distance sensor 31 is for detecting the distance of its detection probe to flat strip upper surface, second detector 32 is for detecting the distance of its detection probe to flat strip lower surface, and, determine the defect type of this position at the range information that same position detects according to the first detector 31 and the second detector 32, wherein the type of blemish comprises surface indentation, rat and concavo-convex deformation,
Control device is connected with main checkout gear 3, the apparatus for shaping 4 that caves in, protruding apparatus for shaping 6 and deformation apparatus for shaping 7, and control device controls corresponding apparatus for shaping effects on surface defect for the type and position blemish being detected according to main checkout gear 3 and carries out shaping;
Depression apparatus for shaping 4 comprises feed supplement mechanism 41, roller press mechanism 42, heating arrangements 43, first driving mechanism 44, feed supplement mechanism 41 is for carrying out feed supplement to the surface indentation on planar band steel, roller press mechanism 42 is for carrying out local roll-in on planar band steel through the position of feed supplement, heating arrangements 43 is located at the below of planar band steel for heating feed supplement position, and the first driving mechanism 44 carries out action for driving feed supplement mechanism 41 and roller press mechanism 42;
Auxiliary detection device 5 is connected with control device and for carrying out secondary detection to the planar band steel through shaping of caving in, and the rat formed through feed supplement specifically for detection plane belt steel surface also determines the position of rat;
Protruding apparatus for shaping 6 comprises workpiece polishing mechanism 61, flushing machine 62, second driving mechanism 63, workpiece polishing mechanism 61 is for polishing to the rat on the upper and lower surface of planar band steel, flushing machine 62 is for cleaning the plane belt steel surface through polishing, and the second driving mechanism 63 carries out action for driving workpiece polishing mechanism 61 and flushing machine 62;
Deformation apparatus for shaping 7 comprises striking mechanism 71, supporting mechanism 72, the 3rd driving mechanism 73, striking mechanism 71 is for knocking micro-shaping to the concavo-convex deformation in flat strip, supporting mechanism 72 is located at the below of planar band steel for supporting planar band steel in the process of knocking, and the 3rd driving mechanism 73 is for driving striking mechanism 71 and supporting mechanism 72 action;
Wrap-up 8 is for carrying out rolling to the planar band steel after shaping;
Control device is connected with feed arrangement 1, stopping means 2 and wrap-up 8 and controls its action respectively.
The steel strip surface defect shaping automatic control system of the present embodiment is adopted to carry out the shape defect of belt steel surface in the process of accurate shaping, control device controls feed arrangement 1 and is sent by coiled strip steel and the curling steel band generate planar band steel that will send, the planar band steel sent is by entering stopping means 2, stopping means 2 limit in feeding process planar band steel in the horizontal direction with the position system on vertical direction, then control device controls main checkout gear 3 and accurately detects, the detection probe of concrete detection first infrared distance sensor 31 is to the detection probe of Distance geometry second infrared distance sensor 32 of flat strip upper surface to the distance of flat strip lower surface, then Detection Information is sent to control device by main checkout gear 3, the type of the shape defect that control device exists according to Detection Information Judge plane belt steel surface also determines its position, first control device is according to the defect type judged, select depression apparatus for shaping 4, at least one of protruding apparatus for shaping 6 and deformation apparatus for shaping 7 carries out shaping to defect, when plane belt steel surface has surface indentation, control device controls the first driving mechanism 44 and drives feed supplement mechanism 41 move to the top of surface indentation position and drive its shape according to surface indentation to carry out feed supplement, drive heating arrangements 43 pairs of feed supplement positions to heat simultaneously, make feed supplement more firm in the combination of indent, then control device controls first driving mechanism 44 driven roller press mechanism 42 pairs of feed supplement positions and carries out roll-in, then, auxiliary detection device 5 carries out secondary detection to the position on the planar band steel of feed supplement and roll-in, and this detection signal is sent to control device, when there is the rat formed through feed supplement in control device determination plane belt steel surface, controlling the second driving mechanism 63 drives workpiece polishing mechanism 61 to move to above rat position, and drive it to polish to it according to the shape of rat, planar band steel through polishing enters flushing machine 62 and rinses, when there is not the rat through feed supplement type in control device determination plane belt steel surface, shaping terminates, when plane belt steel surface has rat, controlling the second driving mechanism 63 drives workpiece polishing mechanism 61 to move to above rat position, and driving it to polish to it according to the shape of rat, the planar band steel through polishing enters flushing machine 62 and rinses, when plane belt steel surface has concavo-convex deformation defect, control device control the 3rd driving mechanism 73 drives striking mechanism 71 to carry out vibrations to generation deformation position and knocks, in the process of knocking, supporting mechanism 72 is at supported underneath planar band steel, realize the meticulous shaping to minute asperities deformation, the planar band steel finally by shaping carries out rolling by wrap-up 8.
In the present embodiment, the steel strip surface defect shaping automatic control system proposed, comprise feed arrangement, stopping means, main checkout gear, depression apparatus for shaping, protruding apparatus for shaping, concavo-convex deformation apparatus for shaping, wrap-up, control device, control device and main checkout gear, depression apparatus for shaping, protruding apparatus for shaping, concavo-convex deformation apparatus for shaping is connected with wrap-up, it is for controlling depression apparatus for shaping according to the detection signal of main checkout gear, protruding apparatus for shaping, at least one in concavo-convex deformation apparatus for shaping carries out feed supplement to belt steel surface shape defect position, polishing or at least one item in knocking.By the steel strip surface defect shaping automatic control system of above-mentioned optimal design, automatically the shape defect type of belt steel surface can be detected, and according to detection signal, depression apparatus for shaping, protruding apparatus for shaping, concavo-convex deformation apparatus for shaping are suitably configured, to position and corresponding shaping the dissimilar defect of plane belt steel surface, thus realize carrying out meticulous shaping to the minute shape defect of belt steel surface, operating efficiency is high, shaping effect is good, do not cause secondary damage in reforming process, the belt steel surface flatness through shaping is high.
The above; be only the present invention's preferably detailed description of the invention; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to according to technical scheme of the present invention and inventive concept thereof and replace or change, all should be encompassed within protection scope of the present invention.
Claims (5)
1. a steel strip surface defect shaping automatic control system, is characterized in that, comprising:
Feed arrangement (1) is for sending coiled strip steel and the crimp band steel generate planar band steel that will send;
Stopping means (2) is for limiting with the position on vertical direction in the horizontal direction in feeding process planar band steel;
Main checkout gear (3) is for detecting the type of the planar band steel upper surface defect by stopping means (2) and determine the coordinate position of blemish in flat strip, and the type of blemish comprises surface indentation, rat and concavo-convex deformation;
Control device is connected with main checkout gear (3), the apparatus for shaping (4) that caves in, protruding apparatus for shaping (6) and deformation apparatus for shaping (7), and control device controls corresponding apparatus for shaping effects on surface defect for the type and position blemish being detected according to main checkout gear (3) and carries out shaping;
Depression apparatus for shaping (4) comprises feed supplement mechanism (41), roller press mechanism (42), heating arrangements (43), the first driving mechanism (44), feed supplement mechanism (41) is for carrying out feed supplement to the surface indentation on planar band steel, roller press mechanism (42) is for carrying out local roll-in on planar band steel through the position of feed supplement, heating arrangements (43) is located at the below of planar band steel for heating feed supplement position, and the first driving mechanism (44) carries out action for driving feed supplement mechanism (41) and roller press mechanism (42);
Protruding apparatus for shaping (6) comprises workpiece polishing mechanism (61), flushing machine (62), the second driving mechanism (63), workpiece polishing mechanism (61) is for polishing to the rat on the upper and lower surface of planar band steel, flushing machine (62) is for cleaning the plane belt steel surface through polishing, and the second driving mechanism (63) carries out action for driving workpiece polishing mechanism (61) and flushing machine (62);
Deformation apparatus for shaping (7) comprises striking mechanism (71), supporting mechanism (72), the 3rd driving mechanism (73), striking mechanism (71) is for knocking micro-shaping to the concavo-convex deformation in flat strip, supporting mechanism (72) is located at the below of planar band steel for supporting planar band steel in the process of knocking, and the 3rd driving mechanism (73) is for driving striking mechanism (71) and supporting mechanism (72) action;
Wrap-up (8) is for carrying out rolling to the planar band steel after shaping;
Control device is connected with feed arrangement (1), stopping means (2) and wrap-up (8) and controls its action respectively.
2. steel strip surface defect shaping automatic control system according to claim 1, it is characterized in that, main checkout gear (3) comprises the first detector (31) and the second detector (32), first detector (31) for the upper surface defect of detection plane band steel type and determine the position of blemish, the second detector (32) for the lower surface defect of detection plane band steel type and determine the position of blemish.
3. steel strip surface defect shaping automatic control system according to claim 2, it is characterized in that, first detector (31) is for detecting the distance of its detection probe to flat strip upper surface, second detector (32) is for detecting the distance of its detection probe to flat strip lower surface, further, determine the defect type of this position at the range information that same position detects according to the first detector (31) and the second detector (32).
4. steel strip surface defect shaping automatic control system according to claim 3, is characterized in that, the first detector (31) and the second detector (32) are infrared distance sensor.
5. the steel strip surface defect shaping automatic control system according to any one of claim 1-4, it is characterized in that, described automatic control system also comprises auxiliary detection device (5), auxiliary detection device (5) is connected with control device and for carrying out secondary detection to the planar band steel through shaping of caving in, and the rat formed through feed supplement specifically for detection plane belt steel surface also determines the position of rat.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410521973.XA CN104384248B (en) | 2014-09-30 | 2014-09-30 | A kind of steel strip surface defect shaping automatic control system |
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| CN201410521973.XA CN104384248B (en) | 2014-09-30 | 2014-09-30 | A kind of steel strip surface defect shaping automatic control system |
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| CN104384248A true CN104384248A (en) | 2015-03-04 |
| CN104384248B CN104384248B (en) | 2017-07-28 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105728500A (en) * | 2016-04-29 | 2016-07-06 | 国网山东省电力公司汶上县供电公司 | Plate flattening device |
| CN107204136A (en) * | 2017-07-07 | 2017-09-26 | 安徽伟合电子科技有限公司 | A kind of dummy emulation system switch board with internal active safety feature |
| CN112238631A (en) * | 2020-10-12 | 2021-01-19 | 济宁延贝塑胶有限公司 | Overhauling device for longitudinal cracks of rubber conveying belt |
| CN112718917A (en) * | 2020-12-03 | 2021-04-30 | 天津亿利通工贸有限公司 | Extrusion roller arc detection equipment for welded pipe forming |
| CN114572753A (en) * | 2022-03-11 | 2022-06-03 | 东阳市恒业钢带有限公司 | Higher steel band roughness measuring device of accuracy |
| CN116487114A (en) * | 2023-06-19 | 2023-07-25 | 成都四威科技股份有限公司 | Cable surface defect detection and repair device and detection and repair method thereof |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105728500A (en) * | 2016-04-29 | 2016-07-06 | 国网山东省电力公司汶上县供电公司 | Plate flattening device |
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| CN112238631B (en) * | 2020-10-12 | 2021-06-08 | 梁山水泊胶带股份有限公司 | Overhauling device for longitudinal cracks of rubber conveying belt |
| CN112718917A (en) * | 2020-12-03 | 2021-04-30 | 天津亿利通工贸有限公司 | Extrusion roller arc detection equipment for welded pipe forming |
| CN114572753A (en) * | 2022-03-11 | 2022-06-03 | 东阳市恒业钢带有限公司 | Higher steel band roughness measuring device of accuracy |
| CN116487114A (en) * | 2023-06-19 | 2023-07-25 | 成都四威科技股份有限公司 | Cable surface defect detection and repair device and detection and repair method thereof |
| CN116487114B (en) * | 2023-06-19 | 2023-08-29 | 成都四威科技股份有限公司 | Cable surface defect detection and repair device and detection and repair method thereof |
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Effective date of registration: 20191121 Address after: No. 2, Chaoyang Road, the economic development zone of the river an County, Chuzhou, Anhui Patentee after: CHUZHOU BAODAO COLD-ROLLED SPECIAL TYPE STEEL STRIP CO.,LTD. Address before: 233300 Anhui city of Bengbu province Wuhe County head Pu Zhen Agricultural Science and Technology Park Patentee before: WUHE COUNTY XINMAO CULTIVATION FARMER PROFESSIONAL CO-OPERATIVE |
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Denomination of invention: An Automatic Control System for Surface Defect Shaping of Strip Steel Effective date of registration: 20230315 Granted publication date: 20170728 Pledgee: Chuzhou Puhui Financing Guarantee Co.,Ltd. Pledgor: CHUZHOU BAODAO COLD-ROLLED SPECIAL TYPE STEEL STRIP CO.,LTD. Registration number: Y2023980034989 |