CN104376164A - Contactor simulating optimization design and analysis system - Google Patents
Contactor simulating optimization design and analysis system Download PDFInfo
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Abstract
The invention relates to a contactor simulating optimization design analysis system. The system comprises a system management center, a static analysis module, a dynamic analysis module, a temperature rise calculation module, a comparison analysis module, an optimization design module, an energy consumption analysis module, an output management module and a result output module, wherein the system management center is connected with the static analysis module, the dynamic analysis module, the temperature rise calculation module, the comparison analysis module, the optimization design module and the energy consumption analysis module, the static analysis module, the dynamic analysis module, the temperature rise calculation module, the comparison analysis module, the optimization design module and the energy consumption analysis module send the calculation results to the output management module, and the output management module summarizes various data and various results of the static analysis module, the dynamic analysis module, the temperature rise calculation module, the comparison analysis module, the optimization design module and the energy consumption analysis module, and the result output module outputs a corresponding product analysis report. According to the contactor simulating optimization design analysis system, comprehensive simulating optimization design analysis can be easily carried out on a contactor, and thus the contactor with good performance can be designed.
Description
Technical field
The present invention relates to contactor design field, particularly a kind of contactor simulation optimization design system.
Background technology
Contactor is that one is applicable to remote operated automatic control electric device, and it is applicable to switching on and off alternating current-direct current main circuit and Large Copacity control circuit continually.Its main control object is motor, also may be used for other electrical load, as frequency converter, electric heater, electric welding machine, capacitor and illumination etc., modern industry, agricultural, communications and transportation, petrochemical complex, metallurgy, the low-pressure electronic equipment product that has the call in the national economy every field such as building, all unexceptional in any one both developed and developing country.
The design of traditional contactors, need to rely on a large amount of prototyping testings to determine final argument, not only the test period is long, and cost is high, and market adaptability to changes is low.Virtual Prototype Technique be with machinery system dynamics and Kinematics Simulation technology for core, take into account the integrated technology of visualization technique, Finite Element Method, design optimizing etc.Modern virtual design emulation technology is introduced in the design of contactor, when not changing electromagnetic force, reduce the volume of electromagnetic mechanism, saving copper iron consumption, optimizes course of action, improves the serviceable life of contactor, reduce the operating temperature rise of steady state (SS), simultaneously in conjunction with the concrete condition of reliable on off, realize energy-conservation, material-saving, stable operation, become possibility.
Therefore, use Virtual Prototype Technique, R and D have contactor calculating, the optimization Simulation design and analysis system of Intelligent Optimal Design function, are a very significant job.
Summary of the invention
The object of the present invention is to provide a kind of contactor simulation optimal design analysis system, this system is conducive to carrying out comprehensive simulation optimal design analysis to contactor, thus designs the contactor of function admirable.
For achieving the above object, the technical solution used in the present invention is:
A kind of contactor simulation optimal design analysis system that the present invention proposes, comprises system administrative center 2, performance analysis module 4, temperature rise computing module 5, optimal design module 7, outgoing management module 10 and Output rusults module 9;
The output terminal of described system administrative center 2 is connected with the input end of described performance analysis module 4, temperature rise computing module 5, optimal design module 7 respectively, and described system administrative center 2 is static analysis, performance analysis, temperature rise calculating or optimal design for the work that selected contactor type and needs complete;
Described performance analysis module 4 comprises dynamic parameter and arranges module 41, attracting process dynamic calculation module 411, dispose procedure dynamic calculation module 412, sticking stage computing module 413 and performance analysis object module 42, the output terminal that described dynamic parameter arranges module 41 respectively with attracting process dynamic calculation module 411, dispose procedure dynamic calculation module 412 is connected with the input end of sticking stage computing module 413, described another input end of sticking stage computing module 413 is connected with the output terminal of the temperature rise result of calculation module 52 of described temperature rise computing module, to carry out the verification of temperature computation, described attracting process dynamic calculation module 411, dispose procedure dynamic calculation module 412 is connected performance analysis object module 42 respectively with the output terminal of sticking stage computing module 413, the output terminal of performance analysis object module 42 connects outgoing management module 10, the result of calculation common transport of described attracting process dynamic calculation module 411, dispose procedure dynamic calculation module 412 and sticking stage computing module 413 carries out storing and data processing in performance analysis object module 42, the result of calculation of described performance analysis object module 42 is sent in described outgoing management module 10,
Described temperature rise computing module 5 comprises temperature rise parameter setting module 5l, Temperature calculating module 511, Electromagnetic Calculation module 512 and temperature rise result of calculation module 52, the output terminal of described temperature rise parameter setting module 5l is connected with the input end of Temperature calculating module 511 with Electromagnetic Calculation module 512 respectively, described Temperature calculating module 511 is connected temperature rise result of calculation module 52 respectively with the output terminal of Electromagnetic Calculation module 512, described temperature rise result of calculation module 52 output terminal connects sticking stage computing module 413 and outgoing management module 52 respectively, the result of calculation common transport of described Temperature calculating module 511 and Electromagnetic Calculation module 512 is to temperature rise result of calculation module 52, the result of calculation of described temperature rise result of calculation module 52 divides two-way to export, one tunnel exports in described sticking stage computing module 413, another road is sent in described outgoing management module 10,
Described optimal design module 7 comprises Optimal Parameters and arranges module 71, Optimization Calculation Program module 711, dynamic calculation procedure module 712, temperature rise verify calculation module 713 and optimum results module 72, described Optimal Parameters arranges the input end of the output terminal connection Optimization Calculation Program module 711 of module 71, output terminal call connected dynamic calculation procedure module 712 and the temperature rise verify calculation module 713 respectively of described Optimization Calculation Program module 711, call the input end that dynamic calculation procedure module 712 and temperature rise verify calculation module 713 are connected optimum results module 72 respectively, the output terminal of optimum results module 72 connects outgoing management module 10, described Optimization Calculation Program module 711 calls dynamic calculation procedure module 712 and temperature rise verify calculation module 713, then the parametric results meeting optimal design condition is sent into optimum results module 72, then send in described outgoing management module 10 by optimum results module 72,
Described outgoing management module 10 connects Output rusults module 9, for gathering performance analysis, the various data of temperature rise calculating and optimal design and result, being formed and reports and send in described Output rusults module 9;
Described Output rusults module 9 is for exporting corresponding product analysis report.
In the present invention, this system also comprises system login module 1, and described system login module is used for managing managerial personnel and login password, the output terminal of the input end connected system login module 1 of system administrative center 2.
In the present invention, this system also comprises static analysis module 3, described static analysis module 3 comprises static parameter and arranges module 31, static calculation module 311 and static object module 32, described static parameter arranges the input end of the output terminal connection static calculation module 311 of module 31, the output terminal of described static calculation module 311 connects static object module 32, the output terminal of described static object module 32 connects outgoing management module 10, the result of calculation of described static calculation module 311 is transferred to static object module 32, the result of calculation of described static object module 32 divides two-way to export, one tunnel exports described suction and process dynamics computing module and described dispose procedure dynamic calculation module to, another road is sent in described outgoing management module 10, described static analysis module is used for the design and analysis to static parameter.
In the present invention, this system also comprises comparative analysis module 6, described comparative analysis module 6 comprises parameter selecting module 61, simulation result computing module 611, experimental result module 612 and comparative analysis object module 62, the output terminal of described parameter selecting module 61 connects the input end of simulation result computing module 611 and experimental result module 612 respectively, simulation result computing module 611 is connected comparative analysis object module 62 respectively with the output terminal of experimental result module 612, the output terminal of comparative analysis object module 62 connects outgoing management module 10, described simulation result computing module 611 can call static analysis module 3, performance analysis module 4 or temperature rise computing module 5, the comparative analysis result common transport of itself and described experimental result module 612 is to comparative analysis object module 62, described comparative analysis object module exports in described outgoing management module 10, described comparative analysis module is used for the accuracy of verification model and the validity of designed contactor parameter.
In the present invention, this system also comprises energy consumption analysis module 8, described energy consumption analysis module 8 comprises energy consumption parameter selecting module 81, energy consumption calculation module 811, managing power consumption module 82, the output terminal of described energy consumption parameter selecting module 81 connects the input end of energy consumption calculation module 811, the output terminal of described energy consumption calculation module 811 connects the input end of managing power consumption module 82, the output terminal of described managing power consumption module 82 connects outgoing management module 10, the result of calculation of described energy consumption calculation module 8 is transferred to managing power consumption module 82, the result of calculation of described managing power consumption module 82 is sent in described outgoing management module 10, described energy consumption analysis module 8 for the energy consumption calculation of contactor to reach energy-conservation object.
In the present invention, the performance analysis module 4 of this system mainly comprises following several step:
Step one: determine the dynamic process that Water demand calculates can be attracting process dynamic calculation, dispose procedure dynamic calculation, the calculating of sticking stage and the combination between them;
Step 2: contactor dynamic parameter initialization, comprises dynamic iron-core mass, electric current initial value, spring parameter etc.;
Step 3: call subroutine of tabling look-up and move displacement unshakable in one's determination, flux linkage calculation current value by contactor;
Step 4: call interpolation subroutine by moving displacement unshakable in one's determination, current value calculating electromagnetic attraction;
Step 5: calculate counter spring force by dynamic shift value unshakable in one's determination;
Step 6: according to the cooperation of the electromagnetic attraction obtained in preceding step and counter spring force, dynamically inhale in conjunction with contactor and or dispose procedure in the mechanical motion differential equation, call Runge-Kutta method and calculate;
Step 7: judge whether this dynamic process terminates, if then terminate program, then repeats step 3-step 7 if not;
Step 8: the result exporting dynamic calculation.
Beneficial effect of the present invention is:
This system is conducive to carrying out comprehensive simulation optimal design analysis to contactor, thus designs the contactor of function admirable.
Accompanying drawing explanation
Fig. 1 is the theory diagram of contactor simulation optimal design analysis system of the present invention;
Fig. 2 is the main program flow chart of performance analysis module of the present invention;
Fig. 3 is the dynamic calculation result of the suction of certain model contactor and process moving contact speed and displacement; Wherein: the dynamic calculation result of (a) time and speed, the dynamic calculation result of (b) time and displacement;
Number in the figure: 1 is system login module, 2 is system management module, 3 is static analysis module, 31 is static analysis parameter setting module, 311 is static analysis computing module, 32 is staticaanalysis results module, 4 is performance analysis module, 41 is performance analysis parameter setting module, 411 is attracting process dynamic calculation module, 412 is dispose procedure dynamic calculation module, 413 is sticking stage computing module, 42 is performance analysis object module, 5 is temperature rise computing module, 51 is temperature rise parameter setting module, 511 is Temperature calculating module, 512 is Electromagnetic Calculation module, 52 is temperature rise result of calculation module, 6 is comparative analysis module, 61 is parameter selecting module, 611 is simulation result module, 612 is experimental result module, 62 is comparative analysis object module, 7 is optimal design module, 71 arrange module for Optimal Parameters, 711 is Optimization Calculation Program module, 712 is dynamic calculation procedure module, 713 is temperature rise verify calculation module, 72 is optimum results module, 8 is energy consumption analysis module, 81 is energy consumption parameter selecting module, 811 is energy consumption calculation module, 82 is managing power consumption module, 10 is outgoing management module, 9 is Output rusults module.
Embodiment
In order to make content of the present invention be more likely to be clearly understood, below according to a particular embodiment of the invention and by reference to the accompanying drawings, the present invention is further detailed explanation.
embodiment 1:
Contactor simulation optimal design analysis system of the present invention, as shown in Figure 1, system login module 1, system administrative center 2, static analysis module 3, performance analysis module 4, temperature rise computing module 5, comparative analysis module 6, optimal design module 7, energy consumption analysis module 8, outgoing management module 10 and Output rusults module 9 is comprised.
Described system login module 1 is for managing managerial personnel and login password.
Described system administrative center 2 is connected 7 with described static analysis module 3, performance analysis module 4, temperature rise computing module 5, comparative analysis module 6, optimal design module, and described system administrative center 2 is static analysis, performance analysis, temperature rise calculating, comparative analysis or optimal design for the work that selected contactor type and needs complete.After choosing the operation needed, just enter respective computation analysis module.
Described static analysis module 3 comprises static parameter and arranges module 31, arranges the static calculation module 311 that module 31 is connected with described static parameter.Arrange in module 31 in described static parameter, the structure of contactor, material, working gas gap, working current etc. can be set.The result of calculation of described static calculation module is transferred to static object module 32, the result of calculation of described static object module 32 divides two-way to export, one tunnel exports described suction and process dynamics computing module and described dispose procedure dynamic calculation module to, and another road is sent in described outgoing management module 10;
Described performance analysis module 4 comprises dynamic parameter and arranges module 41, arranges attracting process dynamic calculation module 411, dispose procedure dynamic calculation module 412 and sticking stage computing module 413 that module 41 is connected with described dynamic parameter.Arrange in module 41 in described dynamic parameter, the solution etc. of the spring load characteristic of contactor, dynamic quality unshakable in one's determination, key parameter, the differential equation can be set.Described another input end of sticking stage computing module 413 is connected with the temperature rise result of calculation module 52 of described temperature rise computing module the verification carrying out temperature computation, and the result of calculation common transport of described attracting process dynamic calculation module 411, dispose procedure dynamic calculation module 412 and sticking stage computing module 413 carries out storing and data processing in performance analysis object module 42; The result of calculation of described performance analysis object module 42 is sent in described outgoing management module 10;
Described temperature rise computing module 5 comprises temperature rise parameter setting module 5l, the Temperature calculating module 511 be connected with described temperature rise parameter setting module 5l and Electromagnetic Calculation module 512.In described temperature rise parameter setting module 51, the wire diameter of coil, the number of turn, material, various parameters, matrix parameter, excitation voltage etc. unshakable in one's determination can be set.The result of calculation common transport of described Temperature calculating module 511 and Electromagnetic Calculation module 512 is to temperature rise result of calculation module 52, the result of calculation of described temperature rise result of calculation module 52 divides two-way to export, one tunnel exports in described sticking stage computing module 413, and another road is sent in described outgoing management module 10;
Described comparative analysis module 6 comprises parameter selecting module 61, the simulation result computing module 611 be connected with described parameter selecting module 61 and experimental result module 612.In described parameter selecting module 61, different contactor types can be selected.Described simulation result computing module 611 can call static analysis module, performance analysis module or temperature rise computing module, the comparative analysis result common transport of itself and experimental result module 612 is to comparative analysis object module 62, and described comparative analysis object module exports in described outgoing management module 10;
Described optimal design module 7 comprises Optimal Parameters and arranges module 71 and arrange with described Optimal Parameters the Optimization Calculation Program module 711 that module 71 is connected.Arrange in module 71 at described Optimal Parameters, the objective function, optimized variable etc. of Optimization Design, optimization can be selected.Described Optimization Calculation Program module 711 calls dynamic calculation procedure module 712 and temperature rise verify calculation module 713, is then sent into by the parametric results meeting optimal design condition in described outgoing management module 10;
The energy consumption calculation module 811 that described energy consumption analysis module 8 comprises energy consumption parameter selecting module 81, is connected with described energy consumption parameter selecting module 81, the result of calculation of described energy consumption calculation module is transferred to managing power consumption module 82, and the result of calculation of described managing power consumption module 82 is sent in described outgoing management module 10;
Described outgoing management module 10, for gathering static analysis, performance analysis, temperature rise calculating, the various data of comparative analysis and optimal design and result, is formed and reports and send in described Output rusults module 9;
Described Output rusults module 9 is for exporting corresponding product analysis report.
embodiment 2:
The main program flow chart of the contactor performance analysis module that Fig. 2 provides for the embodiment of the present invention 2, this analysis module comprises:
Step one: determine the dynamic process that Water demand calculates can be attracting process dynamic calculation, dispose procedure dynamic calculation, the calculating of sticking stage and the combination between them;
Step 2: contactor dynamic parameter initialization, comprises dynamic iron-core mass, electric current initial value, spring parameter etc.;
Step 3: call subroutine of tabling look-up and move displacement unshakable in one's determination, flux linkage calculation current value by contactor;
Step 4: call interpolation subroutine by moving displacement unshakable in one's determination, current value calculating electromagnetic attraction;
Step 5: calculate counter spring force by dynamic shift value unshakable in one's determination;
Step 6: according to the cooperation of the electromagnetic attraction obtained in preceding step and counter spring force, dynamically inhale in conjunction with contactor and or dispose procedure in the mechanical motion differential equation, call Runge-Kutta method and calculate;
Step 7: judge whether this dynamic process terminates, if then terminate program, then repeats step 3-7 if not;
Step 8: export the result of dynamic calculation, Fig. 3 is that certain the model contactor obtained according to this step is inhaled and the dynamic calculation result of process contact speed and displacement.The contact transfer time of this model contactor is 15.694ms as seen from the figure, and suction and time are 28.322ms, and maximum air gap is 9.5mm.
Claims (6)
1. a contactor simulation optimal design analysis system, is characterized in that: comprise system administrative center (2), performance analysis module (4), temperature rise computing module (5), optimal design module (7), outgoing management module (10) and Output rusults module (9);
The output terminal of described system administrative center (2) is connected with the input end of described performance analysis module (4), temperature rise computing module (5), optimal design module (7) respectively, and described system administrative center (2) is static analysis, performance analysis, temperature rise calculating or optimal design for the work that selected contactor type and needs complete;
Described performance analysis module (4) comprises dynamic parameter and arranges module (41), attracting process dynamic calculation module (411), dispose procedure dynamic calculation module (412), sticking stage computing module (413) and performance analysis object module (42), the output terminal that described dynamic parameter arranges module (41) respectively with attracting process dynamic calculation module (411), dispose procedure dynamic calculation module (412) is connected with the input end in sticking stage computing module (413), described sticking stage computing module (413) another input end is connected with the output terminal of the temperature rise result of calculation module (52) of described temperature rise computing module, to carry out the verification of temperature computation, described attracting process dynamic calculation module (411), dispose procedure dynamic calculation module (412) is connected performance analysis object module (42) respectively with the output terminal in sticking stage computing module (413), the output terminal of performance analysis object module (42) connects outgoing management module (10), carry out storing and data processing in described attracting process dynamic calculation module (411), dispose procedure dynamic calculation module (412) and the result of calculation common transport in sticking stage computing module (413) to performance analysis object module (42), the result of calculation of described performance analysis object module (42) is sent in described outgoing management module (10),
Described temperature rise computing module (5) comprises temperature rise parameter setting module (5l), Temperature calculating module (511), Electromagnetic Calculation module (512) and temperature rise result of calculation module (52), the output terminal of described temperature rise parameter setting module (5l) is connected with the input end of Temperature calculating module (511) with Electromagnetic Calculation module (512) respectively, described Temperature calculating module (511) is connected temperature rise result of calculation module (52) respectively with the output terminal of Electromagnetic Calculation module (512), described temperature rise result of calculation module (52) output terminal connects sticking stage computing module (413) and outgoing management module (52) respectively, the result of calculation common transport of described Temperature calculating module (511) and Electromagnetic Calculation module (512) is to temperature rise result of calculation module (52), the result of calculation of described temperature rise result of calculation module (52) divides two-way to export, one tunnel exports in described sticking stage computing module (413), another road is sent in described outgoing management module (10),
Described optimal design module (7) comprises Optimal Parameters and arranges module (71), Optimization Calculation Program module (711), dynamic calculation procedure module (712), temperature rise verify calculation module (713) and optimum results module (72), described Optimal Parameters arranges the input end of output terminal connection Optimization Calculation Program module (711) of module (71), output terminal call connected dynamic calculation procedure module (712) and the temperature rise verify calculation module (713) respectively of described Optimization Calculation Program module (711), call the input end that dynamic calculation procedure module (712) and temperature rise verify calculation module (713) are connected optimum results module (72) respectively, the output terminal of optimum results module (72) connects outgoing management module (10), described Optimization Calculation Program module (711) calls dynamic calculation procedure module (712) and temperature rise verify calculation module (713), then the parametric results meeting optimal design condition is sent into optimum results module (72), then send in described outgoing management module (10) by optimum results module (72),
Described outgoing management module (10) connects Output rusults module (9), for gathering performance analysis, the various data of temperature rise calculating and optimal design and result, being formed and reports and send in described Output rusults module (9);
Described Output rusults module (9) is for exporting corresponding product analysis report.
2. contactor simulation optimal design analysis system according to claim 1, it is characterized in that: this system also comprises system login module (1), described system login module is used for managing managerial personnel and login password, the output terminal of the input end connected system login module (1) of system administrative center (2).
3. contactor simulation optimal design analysis system according to claim 1, it is characterized in that: this system also comprises static analysis module (3), described static analysis module (3) comprises static parameter and arranges module (31), static calculation module (311) and static object module (32), described static parameter arranges the input end of output terminal connection static calculation module (311) of module (31), the output terminal of described static calculation module (311) connects static object module (32), the output terminal of described static object module (32) connects outgoing management module (10), the result of calculation of described static calculation module (311) is transferred to static object module (32), the result of calculation of described static object module (32) divides two-way to export, one tunnel exports described suction and process dynamics computing module and described dispose procedure dynamic calculation module to, another road is sent in described outgoing management module (10), described static analysis module is used for the design and analysis to static parameter.
4. contactor simulation optimal design analysis system according to claim 1, it is characterized in that: this system also comprises comparative analysis module (6), described comparative analysis module (6) comprises parameter selecting module (61), simulation result computing module (611), experimental result module (612) and comparative analysis object module (62), the output terminal of described parameter selecting module (61) connects the input end of simulation result computing module (611) and experimental result module (612) respectively, simulation result computing module (611) is connected comparative analysis object module 62 respectively with the output terminal of experimental result module (612), the output terminal of comparative analysis object module (62) connects outgoing management module (10), described simulation result computing module (611) calls static analysis module (3), performance analysis module (4) or temperature rise computing module (5), the comparative analysis result common transport of itself and described experimental result module (612) is to comparative analysis object module (62), described comparative analysis object module (62) exports in described outgoing management module (10), the accuracy of described comparative analysis module (6) for verification model and the validity of designed contactor parameter.
5. contactor simulation optimal design analysis system according to claim 1, it is characterized in that: this system also comprises energy consumption analysis module (8), described energy consumption analysis module (8) comprises energy consumption parameter selecting module (81), energy consumption calculation module (811), managing power consumption module (82), the output terminal of described energy consumption parameter selecting module (81) connects the input end of energy consumption calculation module (811), the output terminal of described energy consumption calculation module (811) connects the input end of managing power consumption module (82), the output terminal of described managing power consumption module (82) connects outgoing management module (10), the result of calculation of described energy consumption calculation module (8) is transferred to managing power consumption module (82), the result of calculation of described managing power consumption module (82) is sent in described outgoing management module (10), described energy consumption analysis module (8) for the energy consumption calculation of contactor to reach energy-conservation object.
6. contactor simulation optimal design analysis system according to claim 1, is characterized in that: the performance analysis module (4) of this system mainly comprises following several step:
Step one: determine the dynamic process that Water demand calculates can be attracting process dynamic calculation, dispose procedure dynamic calculation, the calculating of sticking stage and the combination between them;
Step 2: contactor dynamic parameter initialization, comprises dynamic iron-core mass, electric current initial value and spring parameter;
Step 3: call subroutine of tabling look-up and move displacement unshakable in one's determination, flux linkage calculation current value by contactor;
Step 4: call interpolation subroutine by moving displacement unshakable in one's determination, current value calculating electromagnetic attraction;
Step 5: calculate counter spring force by dynamic shift value unshakable in one's determination;
Step 6: according to the cooperation of the electromagnetic attraction obtained in preceding step and counter spring force, dynamically inhale in conjunction with contactor and or dispose procedure in the mechanical motion differential equation, call Runge-Kutta method and calculate;
Step 7: judge whether this dynamic process terminates, if then terminate program, then repeats step 3-step 7 if not;
Step 8: the result exporting dynamic calculation.
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