CN104374551B - LED luminance uniformity detection method and system thereof - Google Patents

LED luminance uniformity detection method and system thereof Download PDF

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CN104374551B
CN104374551B CN201410678510.4A CN201410678510A CN104374551B CN 104374551 B CN104374551 B CN 104374551B CN 201410678510 A CN201410678510 A CN 201410678510A CN 104374551 B CN104374551 B CN 104374551B
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CN104374551A (en
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谭开志
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SHENZHEN KERUI TECHNOLOGY Co Ltd
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SHENZHEN KERUI TECHNOLOGY Co Ltd
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Abstract

The invention discloses an LED luminance uniformity detection method and a system of the LED luminance uniformity detection method. The method comprises the steps that the light spot image of an LED to be detected is obtained; a rectangular box with the center coinciding with the light spot center of the light spot image is arranged, the image gray level of an assigned angle in the rectangular box is obtained, and a gray level distribution curve is obtained according to the image gray level of the assigned angle in the rectangular box; the absolute value of the difference value between a first peak value and a second peak value in the gray level distribution curve is obtained, the absolute value is compared with a preset gray level threshold value, and when the absolute value is smaller or equal to the gray level threshold value, the LED to be detected emits uniform light; when the absolute value is larger than the gray level threshold value, the LED to be detected emits non-uniform light. According to the LED luminance uniformity detection method and the system of the LED luminance uniformity detection method, LED luminance uniformity detection is easier and faster, detection accuracy is high, and large-scale semi-automatic detection can be achieved.

Description

A kind of LED uniformity of luminance detection method and its system
Technical field
The present invention relates to technical field of image processing, more particularly to a kind of LED uniformity of luminance detection method and its System.
Background technology
In direct-light-type backlight design, in order to reduce the quantity of LED, while by with the LED of spot light characteristic transformations For area source, it is widely used for LED and secondary optical lens is combined as light source, it is right whether light is uniformly distributed after lens Final display quality has a great impact, so as to become the problem that each manufacturer more pays close attention to.
At present, for single LEDs and the uniformity of luminance after lens combination, the mode of predominantly detecting has two kinds, and one is to pass through Whether the hot spot that eye-observation is formed on screen is received is uniform;Two is the brightness value for using brightness measurer to measure difference, than Whether more individual brightness value be consistent.But existing detection mode has weak point, by way of eye-observation hot spot, rely primarily on Observer personal experience and criterion;And the mode detected by using instrument, then complex operation.By above two mode It is less efficient, it is impossible to realize mass detection.
Therefore, prior art has yet to be improved and developed.
The content of the invention
The technical problem to be solved in the present invention is, for the drawbacks described above of prior art, there is provided a kind of LED is luminous uniform Property detection method and its system, it is intended to solve to detect that LED uniformity of luminance efficiency is low in prior art, and can not in high volume carry out The defect of detection.
The technical proposal for solving the technical problem of the invention is as follows:
A kind of LED uniformity of luminance detection method, wherein, methods described includes step:
A, the light spot image for obtaining LED to be detected;
The rectangle that B, one center of setting overlap with the spot center in the light spot image selects frame, and obtains the rectangle choosing The gradation of image of specified angle in frame, selects the gradation of image of specified angle in frame to obtain intensity profile bent further according to the rectangle Line;
The absolute value of the first peak value and the second peak difference values in C, the acquisition intensity profile curve, and will be described absolute Value compares with a default gray threshold, and when the absolute value is less than or equal to the gray threshold, then LED to be detected lights Uniformly;When the absolute value is more than the gray threshold, then LED non-uniform lights to be detected.
The LED uniformity of luminance detection method, wherein, also include before step A:
S, one is pre-set for determining the gray threshold of LED uniformity of luminance.
The LED uniformity of luminance detection method, wherein, step B is specifically included:
The square that B1, one center of setting overlap with the spot center in the light spot image selects frame;
B2, with a spot center in the light spot image, and select one group of horizontal direction in frame to put down with square The square is selected frame to halve by the first parallel bisector of row side, then with first bisector in 45 ° of angles and Through the second bisector of the spot center, with first bisector in 90 ° of angles and through the of the spot center Three bisectors, with first bisector in 135 ° of angles and through the 4th bisector of the spot center, by the pros Shape is selected in frame positioned at the rectangular area quartering on the first bisector top;
B3, obtain respectively the square select in frame positioned at the first bisector top rectangular area the subregions such as four Gray value;
B4, obtain intensity profile curves according to the subregional gray values such as four.
The LED uniformity of luminance detection method, wherein, the rectangle selects the selected areas of frame at least to include the hot spot The center dark space of image.
The LED uniformity of luminance detection method, wherein, first peak value is the gray scale with second peak value Peak in distribution curve.
A kind of LED uniformity of luminance detecting system, wherein, including:
Image collection module, for obtaining the light spot image of LED to be detected;
Grey scale curve acquisition module, for arranging the rectangle choosing that a center overlaps with the spot center in the light spot image Frame, and the gradation of image that the rectangle selects specified angle in frame is obtained, select the image of specified angle in frame further according to the rectangle Gray scale obtains intensity profile curve;
Uniformity judge module, for obtaining the intensity profile curve in the first peak value it is exhausted with the second peak difference values To value, and the absolute value is compared with a default gray threshold, when the absolute value is less than or equal to the gray threshold When, then LED to be detected is luminous uniform;When the absolute value is more than the gray threshold, then LED non-uniform lights to be detected.
The LED uniformity of luminance detecting system, wherein, also include:
Setup module, is used to determine the gray threshold of LED uniformity of luminance for pre-setting one.
The LED uniformity of luminance detecting system, wherein, the grey scale curve acquisition module is specifically included:
Frame setup unit is selected, for arranging the square choosing that a center overlaps with the spot center in the light spot image Frame;
The subdivisions such as region, for a spot center in the light spot image, and select in frame with square The square is selected frame to halve by one group of first parallel bisector of horizontal direction parallel side, then to divide equally with described first Line in 45 ° of angles and through the second bisector of the spot center, with first bisector in 90 ° of angles and through institute The 3rd bisector of spot center is stated, with first bisector in 135 ° of angles and through Siping City of the spot center Separated time, the square is selected in frame positioned at the rectangular area quartering on the first bisector top;
Gray value acquiring unit, selects in frame positioned at the rectangle region on the first bisector top for obtaining the square respectively The subregional gray values such as four in domain;
Intensity profile curve acquisition unit, for obtaining intensity profile curve according to the subregional gray values such as four.
The LED uniformity of luminance detecting system, wherein, the rectangle selects the selected areas of frame at least to include the hot spot The center dark space of image.
The LED uniformity of luminance detecting system, wherein, first peak value is the gray scale with second peak value Peak in distribution curve.
A kind of LED uniformity of luminance detection method provided by the present invention and its system, methods described includes:Obtain to be checked Survey the light spot image of LED;The rectangle that one center overlaps with the spot center in the light spot image is set and selects frame, and obtain described Rectangle selects the gradation of image of specified angle in frame, selects the gradation of image of specified angle in frame to obtain gray scale point further according to the rectangle Cloth curve;Obtain the absolute value of the first peak value in the intensity profile curve and the second peak difference values, and by the absolute value Compare with a default gray threshold, when the absolute value is less than or equal to the gray threshold, then LED to be detected is luminous equal It is even;When the absolute value is more than the gray threshold, then LED non-uniform lights to be detected.The invention enables LED's is luminous equal Even property detection more simple and fast, and accuracy of detection is high, while the semi-automatic detection of high-volume can also be realized.
Description of the drawings
Fig. 1 is the flow chart of LED uniformity of luminance detection method preferred embodiment of the present invention.
Fig. 2 is the particular flow sheet that intensity profile curve is obtained in LED uniformity of luminance detection method of the present invention.
Fig. 3 is to select the schematic diagram of frame to light spot image setting rectangle in LED uniformity of luminance detection method of the present invention.
Fig. 4 is the schematic diagram that eight equal parts rectangle selects frame in LED uniformity of luminance detection method of the present invention.
Fig. 5 is the schematic diagram of the intensity profile curve obtained in LED uniformity of luminance detection method of the present invention.
Fig. 6 is the structured flowchart of LED uniformity of luminance detecting system preferred embodiment of the present invention.
Fig. 7 is the concrete structure drawing of device of image collection module in LED uniformity of luminance detecting system of the present invention.
Fig. 8 is the side view of LED to be detected of the present invention.
Specific embodiment
To make the objects, technical solutions and advantages of the present invention clearer, clear and definite, develop simultaneously referring to the drawings embodiment pair The present invention is further described.It should be appreciated that specific embodiment described herein is only to explain the present invention, and without It is of the invention in limiting.
Fig. 1 is referred to, Fig. 1 is the flow chart of LED uniformity of luminance detection method preferred embodiment of the present invention.As schemed Shown in 1, the LED uniformity of luminance detection method, including:
Step S100, the light spot image for obtaining LED to be detected.
In presently preferred embodiments of the present invention, image acquiring device need to be first passed through to obtain multiple hot spot figures of LED to be detected Picture, and obtain further result by analyzing multiple light spot images.
The rectangle that step S200, one center of setting overlap with the spot center in the light spot image selects frame, and obtains institute The gradation of image that rectangle selects specified angle in frame is stated, selects the gradation of image of specified angle in frame to obtain gray scale further according to the rectangle Distribution curve.
In step s 200, the geometric center rectangle that overlaps with the spot center in the light spot image is first set and selects frame, And the rectangle selects the part clear zone in center dark space that frame surrounded in the light spot image and outside.Then the rectangle choosing is obtained The gradation of image of specified angle in frame, selects the gradation of image of specified angle in frame to obtain LED to be detected finally according to the rectangle Intensity profile curve.When being embodied as, in order to improve the image intensity value degree of accuracy, multiple light are obtained to same LED to be detected Spot image, and by the average gray of the same pixel of the gray count of plurality of pictures, and according to the multiple pictures in specified angle The average gray of vegetarian refreshments obtains the intensity profile curve of LED to be detected.
The absolute value of the first peak value and the second peak difference values in step S300, the acquisition intensity profile curve, and will The absolute value compares with a default gray threshold, when the absolute value is less than or equal to the gray threshold, then to be checked Survey LED luminous uniform;When the absolute value is more than the gray threshold, then LED non-uniform lights to be detected.
Obviously, after the intensity profile curve is obtained according to light spot image, two peak values in curve need to be analyzed, is obtained The peak value of two adjacent peaks, is designated as respectively LP and RP.Do difference operation by two peak values in left and right afterwards and obtain peak difference DIS, i.e. DIS=| RP-LP |;When the value of DIS is not more than a default gray threshold, then judge that LED's to be detected is luminous equal It is even;Conversely, when the value of DIS is more than gray threshold, then judging the non-uniform light of LED to be detected.It can be seen that, it is of the present invention LED uniformity of luminance detection method analyzes distribution curve of the hot spot all directions gray value with position, energy by image processing method More simple and fast, high accuracy, and the semi-automatic detection LED uniformity of luminance of high-volume.
Example is further carried out, is also included before the light spot image that LED to be detected is obtained in step S100:
Step S10, one is pre-set for determining the gray threshold of LED uniformity of luminance.
In presently preferred embodiments of the present invention, peak difference DIS is allowed in the gray threshold for pre-setting i.e. step S300 Error amount.When the value of DIS is not more than the error amount for allowing, then judge that LED's to be detected is luminous uniform;Conversely, when DIS's When value is more than the error amount for allowing, then the non-uniform light of LED to be detected is judged.
Example is further carried out, as shown in Fig. 2 intensity profile curve is obtained in step S200 specifically including:
The square that step S201, one center of setting overlap with the spot center in the light spot image selects frame.
Specifically, as shown in figure 3, when the light spot image to obtaining in step S100 is further processed, arranging more than one The square what center overlaps with the spot center in the light spot image selects frame, and the square selects frame to surround the hot spot The part clear zone of center dark space and outside in image.
Step S202, with a spot center in the light spot image, and one group of level in frame is selected with square The square is selected frame to halve by the first parallel bisector of direction parallel edges, then with first bisector be in 45 ° Angle and through the second bisector of the spot center, with first bisector in 90 ° of angles and through the hot spot 3rd bisector at center, with first bisector in 135 ° of angles and through the 4th bisector of the spot center, will The square is selected in frame positioned at the rectangular area quartering on the first bisector top.
Obviously, as shown in figure 3, step S202 is exactly to select frame to carry out 8 deciles on the square arranged in step S201, then select Taking the square selects the rectangular area in frame positioned at the first bisector top to be further analyzed.
Step S203, the square is obtained respectively select in frame positioned at four etc. of rectangular area of the first bisector top Subregional gray value.
Specifically, in step S203, first bisector, second bisector, the 3rd bisector are obtained And the left and right sides one fixed width of the 4th bisector(I.e. certain amount of pixels)Gray value, that is, obtain Fig. 4 shown in 0 °, 45 °, 90 ° and 135 ° line left and right sides one fixed width(Typically 1-2mm)Belt-like zone in pixel gray scale Value.
Step S204, obtain intensity profile curves according to the subregional gray values such as four.
Specifically, the intensity profile curve is grey level histogram(histogram).Grey level histogram is the letter of gray level Number, it represents the number of the pixel in image with every kind of gray level, reflects the frequency that every kind of gray scale occurs in image, in image Abscissa represent gray value, ordinate then represents the number of times for each gray value occur.As shown in figure 5, obtaining in step S204 Intensity profile curve be the curve with dual waves unicast paddy, now the peak value of left and right two in curve is designated as respectively Local Minimum gray value at LP and RP, wherein center of curve trough is designated as CP.Afterwards, in by analyzing intensity profile curve Two crest differences, you can quickly analyze the uniformity of luminance of LED to be measured, and analysis result accuracy is high.
Based on above-mentioned LED uniformity of luminance detection method, present invention also offers a kind of LED uniformity of luminance detection dress Put.Fig. 6 is referred to, it is the structured flowchart of LED uniformity of luminance detection means preferred embodiment of the present invention.Such as Fig. 6 institutes Show, the LED uniformity of luminance detection means includes:
Image collection module 10, for obtaining the light spot image of LED to be detected;
Grey scale curve acquisition module 20, for arranging the rectangle that a center overlaps with the spot center in the light spot image Frame is selected, and obtains the gradation of image that the rectangle selects specified angle in frame, further according to the rectangle figure of specified angle in frame is selected As gray scale obtains intensity profile curve;
Uniformity judge module 30, for obtaining the intensity profile curve in the first peak value and the second peak difference values Absolute value, and the absolute value is compared with a default gray threshold, when the absolute value is less than or equal to the gray scale threshold During value, then LED to be detected is luminous uniform;When the absolute value is more than the gray threshold, then LED luminance nonuniformities to be detected It is even.
When being embodied as, the structure chart of the concrete device that described image acquisition module 10 is adopted refers to Fig. 7.Such as Fig. 7 institutes Show, described image acquisition module 10 includes mounting seat 100;The motor 200 being fixedly installed in the mounting seat 100;Gu Surely it is arranged in the mounting seat 100, driven by the motor 200 and along the camera of the surface of the mounting seat 100 movement Mounting seat 300;The UV cameras 400 for filtering light and collection hot spot being fixedly installed in the camera mounting seat 300;Gu Surely be arranged in the mounting seat 100 and below the camera lens of UV cameras 400 for eliminating lamp bead image and obtaining light The diffuser plate 500 of spot.
Further, as shown in fig. 7, described image acquisition module 10 also includes being fixedly installed on the diffuser plate 500 For providing the LED backlight 600 of light for UV cameras.
Further, as shown in fig. 7, being provided with the first guide rail 110 in the mounting seat 100, on first guide rail 110 Matched slide block structure 210 is provided with, the motor 200 is along first guide rail 110 in the table of the mounting seat 100 Move in face.The second guide rail 120 is additionally provided with the mounting seat 100, second guide rail 120 is provided with matched phase Machine mounting seat 300, it is described to move on the surface of the mounting seat 100 along second guide rail 120 in camera mounting seat 300.
In presently preferred embodiments of the present invention, the diffuser plate 500 is used to place LED to be detected.It is to be detected when being embodied as LED is the combination of adopting surface mounted LED and lens.As shown in figure 8, it is the side view of LED to be detected of the present invention, wherein described Adopting surface mounted LED is SMD 3528LED, and the material of the lens is PMMA(That is polymethyl methacrylate), it is to justify symmetrical junction Structure.The lens have two curved surfaces, through the refraction of two curved surfaces light can be made to be irradiated to bigger scope, form face light Source.The adopting surface mounted LED and the lens are installed on PCB in detection, and immediately below diffuser plate.
Example is further carried out, in the LED uniformity of luminance detecting system, is also included:
Setup module, is used to determine the gray threshold of LED uniformity of luminance for pre-setting one.
Example is further carried out, in the LED uniformity of luminance detecting system, the grey scale curve acquisition module 20 has Body includes:
Frame setup unit is selected, for arranging the square choosing that a center overlaps with the spot center in the light spot image Frame;
The subdivisions such as region, for a spot center in the light spot image, and select in frame with square The square is selected frame to halve by one group of first parallel bisector of horizontal direction parallel side, then to divide equally with described first Line in 45 ° of angles and through the second bisector of the spot center, with first bisector in 90 ° of angles and through institute The 3rd bisector of spot center is stated, with first bisector in 135 ° of angles and through Siping City of the spot center Separated time, the square is selected in frame positioned at the rectangular area quartering on the first bisector top;
Gray value acquiring unit, selects in frame positioned at the rectangle region on the first bisector top for obtaining the square respectively The subregional gray values such as four in domain;
Intensity profile curve acquisition unit, for obtaining intensity profile curve according to the subregional gray values such as four.
Example is further carried out, in the LED uniformity of luminance detecting system, the rectangle selects the selected areas of frame extremely Less including the center dark space of the light spot image.
Example is further carried out, in the LED uniformity of luminance detecting system, first peak value and second peak Value is the peak in the intensity profile curve.
In sum, a kind of LED uniformity of luminance detection method provided by the present invention and its system, methods described bag Include:Obtain the light spot image of LED to be detected;The rectangle choosing that one center overlaps with the spot center in the light spot image is set Frame, and the gradation of image that the rectangle selects specified angle in frame is obtained, select the image of specified angle in frame further according to the rectangle Gray scale obtains intensity profile curve;The absolute value of the first peak value in the intensity profile curve and the second peak difference values is obtained, And compare the absolute value with a default gray threshold, when the absolute value is less than or equal to the gray threshold, then LED to be detected is luminous uniform;When the absolute value is more than the gray threshold, then LED non-uniform lights to be detected.The present invention So that the uniformity of luminance detection more simple and fast of LED, and accuracy of detection is high, while the semi-automatic inspection of high-volume can also be realized Survey.
It should be appreciated that the application of the present invention is not limited to above-mentioned citing, and for those of ordinary skills, can To be improved according to the above description or be converted, all these modifications and variations should all belong to the guarantor of claims of the present invention Shield scope.

Claims (8)

1. a kind of LED uniformity of luminance detection method, it is characterised in that methods described includes step:
A, the light spot image for obtaining LED to be detected;
B, the rectangle that overlaps with the spot center in the light spot image of a center is set selects frame, and obtain the rectangle and select in frame The gradation of image of specified angle, selects the gradation of image of specified angle in frame to obtain intensity profile curve further according to the rectangle;
C, obtain the first peak value in the intensity profile curve and the absolute value of the second peak difference values, and by the absolute value and One default gray threshold compares, and when the absolute value is less than or equal to the gray threshold, then LED to be detected is luminous equal It is even;When the absolute value is more than the gray threshold, then LED non-uniform lights to be detected;
Step B is specifically included:
The square that B1, one center of setting overlap with the spot center in the light spot image selects frame;
B2, with a spot center in the light spot image, and one group of horizontal direction parallel side in frame is selected with square The square is selected frame to halve by the first parallel bisector, then with first bisector is in 45 ° of angles and passes through Second bisector of the spot center is in 90 ° of angles and the 3rd flat through the spot center with first bisector Separated time, with first bisector in 135 ° of angles and through the 4th bisector of the spot center, the square is selected Positioned at the rectangular area quartering on the first bisector top in frame;
B3, obtain respectively the square select in frame positioned at the first bisector top rectangular area the subregional ashes such as four Angle value;
B4, obtain intensity profile curves according to the subregional gray values such as four;
The B3 steps are specially:Obtain first bisector, second bisector, the 3rd bisector and described The gray value of the pixel in the belt-like zone of the left and right sides 1-2cm width of four bisectors.
2. LED uniformity of luminance detection method according to claim 1, it is characterised in that also include before step A:
S, one is pre-set for determining the gray threshold of LED uniformity of luminance.
3. LED uniformity of luminance detection method according to claim 1, it is characterised in that the rectangle selects the selected areas of frame Domain is at least including the center dark space of the light spot image.
4. LED uniformity of luminance detection method according to claim 1, it is characterised in that first peak value and described Two peak values are the peak in the intensity profile curve.
5. a kind of LED uniformity of luminance detecting system, it is characterised in that include:
Image collection module, for obtaining the light spot image of LED to be detected;
Grey scale curve acquisition module, for arranging the rectangle that a center overlaps with the spot center in the light spot image frame is selected, And the gradation of image that the rectangle selects specified angle in frame is obtained, select the gradation of image of specified angle in frame further according to the rectangle Obtain intensity profile curve;
Uniformity judge module, for obtaining the intensity profile curve in the first peak value it is absolute with the second peak difference values Value, and the absolute value is compared with a default gray threshold, when the absolute value is less than or equal to the gray threshold, Then LED to be detected is luminous uniform;When the absolute value is more than the gray threshold, then LED non-uniform lights to be detected;
The grey scale curve acquisition module is specifically included:
Frame setup unit is selected, for arranging the square that a center overlaps with the spot center in the light spot image frame is selected;
The subdivisions such as region, for a spot center in the light spot image, and select a group in frame with square The square is selected frame to halve by the first parallel bisector of horizontal direction parallel side, then to be in first bisector 45 ° of angles and through the second bisector of the spot center, with first bisector in 90 ° of angles and through the light 3rd bisector at spot center, with first bisector in 135 ° of angles and through the 4th bisector of the spot center, The square is selected in frame positioned at the rectangular area quartering on the first bisector top;
Gray value acquiring unit, for obtaining the square respectively the rectangular area that the first bisector top is located in frame is selected The subregional gray values such as four;
Intensity profile curve acquisition unit, for obtaining intensity profile curve according to the subregional gray values such as four;
The gray value acquiring unit is specially:Obtain first bisector, second bisector, the 3rd bisector And the gray value of the pixel in the belt-like zone of the left and right sides 1-2cm width of the 4th bisector.
6. LED uniformity of luminance detecting system according to claim 5, it is characterised in that also include:
Setup module, is used to determine the gray threshold of LED uniformity of luminance for pre-setting one.
7. LED uniformity of luminance detecting system according to claim 5, it is characterised in that the rectangle selects the selected areas of frame Domain is at least including the center dark space of the light spot image.
8. LED uniformity of luminance detecting system according to claim 5, it is characterised in that first peak value and described Two peak values are the peak in the intensity profile curve.
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