CN104374507B - Automobile flexible shaft test system - Google Patents
Automobile flexible shaft test system Download PDFInfo
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- CN104374507B CN104374507B CN201410648163.0A CN201410648163A CN104374507B CN 104374507 B CN104374507 B CN 104374507B CN 201410648163 A CN201410648163 A CN 201410648163A CN 104374507 B CN104374507 B CN 104374507B
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- Prior art keywords
- test
- soft shaft
- automobile soft
- automobile
- flexible axle
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- 238000012360 testing method Methods 0.000 title claims abstract description 100
- 238000004519 manufacturing process Methods 0.000 claims abstract description 37
- 238000009864 tensile test Methods 0.000 claims description 20
- 239000007787 solid Substances 0.000 claims 1
- 238000007639 printing Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 2
- 238000002372 labelling Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
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Abstract
The invention relates to the technical field of automobile testing, in particular to an automobile flexible shaft test system. According to the system, an automobile flexible shaft strain relief test unit, an automobile flexible shaft label printing unit and an automobile flexible shaft test information traceback unit used for storing test data are integrated into a complete system structure, so that automobile flexible shaft strain relief test, label printing and product quality traceback are integrated to carry out real-time full-automatic operation, working procedures are reduced to the greatest degree, labor is saved, the production efficiency is improved, the 100 percent of pass of products is ensured, and more reliable bases are provided for product quality traceback due to the fact that each delivery automobile flexible shaft has searchable accurate historical test data.
Description
Technical field
The present invention relates to Automobile Measuring Techniques field, more particularly, to a kind of automobile soft shaft test system.
Background technology
Tensile test currently for automobile soft shaft is further limited in testing laboratory, and most products are also sampling observation, concentrate and beat
Print qualified label labeling, do not possess product back-tracing, quality 100% is supervised.
Content of the invention
It is an object of the invention to propose a kind of automobile soft shaft test system, described system architecture pass through by tensile test,
Label prints and product quality is reviewed and concentrated in together, and farthest decreases workflow, saves manpower, improves
Production efficiency, it is ensured that product 100% qualification rate, is reviewed for product quality and be there has also been more reliable foundation.
For reaching this purpose, the present invention employs the following technical solutions：
A kind of automobile soft shaft test system, including：For testing the automobile soft shaft tensile test unit of automobile soft shaft pulling force,
For the automobile soft shaft label print unit to automobile soft shaft mark, and it is used for storing, manages automobile soft shaft tensile test unit
The automobile soft shaft test information tracing unit of test data；
Described automobile soft shaft tensile test unit, including：Production line force testing table, flexible axle production line belt conveyor and
PLC control cabinet, described PLC control cabinet and production line force testing table are connected to control production line force testing table, described soft
Axle production line belt conveyor is provided for for automobile soft shaft being transported to production line force testing table near production line force testing table
On；
Described automobile soft shaft label print unit, including：Industrial PC Computer, label machine, described Industrial PC Computer respectively with
Label machine, PLC control cabinet connect；
Described automobile soft shaft tests information tracing unit, including：The computer client that is connected with described Industrial PC Computer, with
And the printer being connected with computer client.
Wherein, described production line force testing table, including：Air pump, magnetic valve, cylinder, pulling force sensor, test are ridden and are opened
Pass, flexible axle fixing device, flexible axle mobile device and test platform, described cylinder is arranged on the side of test platform, described flexible axle
Mobile device is arranged on the opposite side of test platform, and described air pump is connected with cylinder by magnetic valve, described pulling force sensor, survey
Examination floor push is all connected with PLC control cabinet, and described pulling force sensor is arranged on cylinder piston towards the one of flexible axle mobile device
Side, described flexible axle fixing device is arranged in flexible axle mobile device；
During test, automobile soft shaft is fixedly mounted in flexible axle fixing device, opens test floor push, solenoid valves,
Cylinder promotes flexible axle mobile device, and pressure sensor gathers the test data of automobile soft shaft and is sent to PLC control cabinet.
Wherein, described Industrial PC Computer is connected with PLC control cabinet by RS485 connection.
Wherein, described Industrial PC Computer passes through USB interface or Ethernet switch is connected with label machine.
Wherein, described label machine is arranged on the end of every described production line force testing table.
Wherein, described computer client includes inner net computer client and outer net computer client.
Beneficial effect：
A kind of automobile soft shaft test system of the present invention, by by automobile soft shaft tensile test unit, automobile soft shaft
Label print unit and for store test data automobile soft shaft test information tracing unit be integrated into a complete system
Framework is it is achieved that by automobile soft shaft tensile test, label prints, product quality is reviewed and concentrated in together, and carries out full-automatic in real time
Operation, farthest decreases workflow, saves manpower, improves production efficiency it is ensured that product 100% is qualified
Rate, and because the every automobile soft shaft that dispatches from the factory has accurate historical test data can look into, product quality is reviewed and there has also been
More reliable foundation.
Brief description
Fig. 1 is a kind of structural representation of automobile soft shaft test system that the specific embodiment of the invention provides.
Fig. 2 is the composition structure chart of the automobile soft shaft tensile test unit in Fig. 1.
Fig. 3 is the structural representation of the automobile soft shaft test information tracing unit in Fig. 1.
In figure：
1- automobile soft shaft tensile test unit；11- production line force testing table；110- air pump；111- magnetic valve；112- gas
Cylinder；113- pulling force sensor；114- tests floor push；115- flexible axle fixing device；116- flexible axle mobile device；117- tests
Platform；12- flexible axle production line belt conveyor；13-PLC switch board；2- car flexible axle label print unit；3- automobile soft shaft test letter
Breath trace-back unit.
Specific embodiment
Further illustrate technical scheme below in conjunction with the accompanying drawings and by specific embodiment.
Fig. 1 is a kind of structural representation of automobile soft shaft test system that the specific embodiment of the invention provides.Fig. 2 is figure
The composition structure chart of the automobile soft shaft tensile test unit 1 in 1.Fig. 3 is the automobile soft shaft test information tracing unit 3 in Fig. 1
Structural representation.As Figure 1-3, a kind of automobile soft shaft test system of the present invention, including：Soft for testing automobile
The automobile soft shaft tensile test unit 1 of axle pulling force, for the automobile soft shaft label print unit 2 to automobile soft shaft mark, and uses
Automobile soft shaft test information tracing unit 3 in storage, management automobile soft shaft tensile test unit 1 test data；
Described automobile soft shaft tensile test unit 1, including：Production line force testing table 11, flexible axle production line belt conveyor
12 and PLC control cabinet 13, described PLC control cabinet 13 and production line force testing table 11 are connected to control production line pulling force to survey
Test stand 11, described flexible axle production line belt conveyor 12 is provided for being transported to automobile soft shaft near production line force testing table 11
On production line force testing table 11；
Described automobile soft shaft label print unit 2, including：Industrial PC Computer, label machine, described Industrial PC Computer respectively with
Label machine, PLC control cabinet 13 connect；
Described automobile soft shaft tests information tracing unit 3, including：The computer client that is connected with described Industrial PC Computer,
And the printer being connected with computer client.
A kind of automobile soft shaft test system of the present invention, by by automobile soft shaft tensile test unit 1, automobile soft shaft
Label print unit 2 and be integrated into one and complete be for storing the automobile soft shaft of test data and testing information tracing unit 3
System framework, it is achieved that by automobile soft shaft tensile test, label prints, product quality is reviewed and concentrated in together, is carried out in real time entirely certainly
Dynamic operation, farthest decreases workflow, saves manpower, improves production efficiency it is ensured that product 100% is qualified
Rate, and because the every automobile soft shaft that dispatches from the factory has accurate historical test data can look into, product quality is reviewed and there has also been
More reliable foundation.
Automobile soft shaft label print unit 2, be by Industrial PC Computer, label machine, already installed in Industrial PC Computer
Configuration software is constituted.Automobile soft shaft is tested information tracing unit 3 and is mainly the automobile being achieved test by configuration Soft- ware programme
The data depositary management of the information such as the batch number of flexible axle, production code member, product specification, test pulling force, setting pulling force, date of manufacture
Reason is it is possible to carry out later product inquiry, report printing, worker performance examination.In addition, host computer is Industrial PC Computer
Configuration software also achieves tensile test data record, data statistics, report printing, database information can also be derived or directly
Operated by authority by functional department of intra-company or client is directly logged in inquiry product information, data by outer net
The operations such as backup, printing.
The course of work of system of the present invention is as follows：
This system adopts air pump 110 pressurization stretching automobile soft shaft, measures pulling force by tension measurement record, and draws with setting
Masterpiece compares, and qualified products carry out Product labelling automatic printing.The control system employing of automobile soft shaft tensile test unit 1 can be compiled
The PLC control cabinet 13 of journey controls magnetic valve 111 pressurization stretching flexible axle.Measurement automobile soft shaft pulling force in real time, pulling force reaches setting pressure
After power, time delay 2 seconds, releasing pressure automatically, PLC control cabinet 13 records current pressure.It is in Industrial PC Computer using being arranged on host computer
Configuration software passes through RS485 interface and is acquired test pressure with PLC control cabinet 13 communication, and enters data-base recording.Work as reality
After border test pressure reaches qualified products pressure, configuration software is according to the test result which bar production line measured value determination is on.
Directly Product labelling is printed on the label machine of testboard, by test man, this label is torn to be attached to and currently tested
On automobile soft shaft.Product labelling contains batch number, production code member, product specification, test pulling force, sets pulling force, produces day
The information such as phase, testing staff's numbering, company logo.All information on Product labelling are automatically saved to count also by configuration software
According in storehouse, in case later product quality tracing, inquiry are it is possible to carry out later product inquiry, report printing, worker performance
Examination etc..
Fig. 2 is the composition structure chart of the automobile soft shaft tensile test unit 1 in Fig. 1.As shown in Fig. 2 described production line draws
Power testboard 11, including：Air pump 110, magnetic valve 111, cylinder 112, pulling force sensor 113, test floor push 114, flexible axle
Fixing device 115, flexible axle mobile device 116 and test platform 117, described cylinder 112 is arranged on the side of test platform 117,
Described flexible axle mobile device 116 is arranged on the opposite side of test platform 117, and described air pump 110 passes through magnetic valve 111 and cylinder
112 connections, described pulling force sensor 113, test floor push 114 are all connected with PLC control cabinet 13, described pulling force sensor
113 are arranged on the side towards flexible axle mobile device 116 for cylinder 112 piston, and described flexible axle fixing device 115 is arranged on flexible axle and moves
On dynamic device 116；
During test, automobile soft shaft delivers to test platform 117 by flexible axle production line belt conveyor 12, and operating personnel are by automobile
Flexible axle is suspended in flexible axle fixing device 115, steps on test floor push 114, and magnetic valve 111 is energized, and cylinder 112 band is dynamically connected
Pressure sensor promotes flexible axle mobile device 116 mobile, and now pulling force sensor 113 starts stress, and PLC control cabinet 13 detects
After the pulling force of pulling force sensor 113 is more than and sets pulling force, magnetic valve 111 stopping action, after time delay 2 seconds, reverse electromagnetic valve 111 moves
Make, 112 times original positions of cylinder.It is ready for being measured next time.
After tensile test is qualified, Industrial PC Computer directly transmits printing label instructions and prints outgoing label to label machine.
Then staff tear that label is attached on automobile soft shaft can be it is ensured that 100% qualification rate of product.
Described label machine is arranged on the end of every described production line force testing table 11.Make whole system structure ratio
Compacter, it is easy to operating personnel's operation.
Described computer client includes inner net computer client and outer net computer client.
Preferably, described Industrial PC Computer is connected with PLC control cabinet 13 by RS485 connection.
Preferably, described Industrial PC Computer passes through USB interface or Ethernet switch is connected with label machine.
The above, the only present invention preferably specific embodiment, but protection scope of the present invention is not limited thereto,
Any those familiar with the art the invention discloses technical scope in, technology according to the present invention scheme and its
Inventive concept equivalent or change in addition, all should be included within the scope of the present invention.
Claims (5)
1. a kind of automobile soft shaft test system is it is characterised in that include：For testing the automobile soft shaft pulling force of automobile soft shaft pulling force
Test cell, for the automobile soft shaft label print unit to automobile soft shaft mark, and is used for storing, manages automobile soft shaft pulling force
The automobile soft shaft test information tracing unit of test cell test data；
Described automobile soft shaft tensile test unit, including：Production line force testing table, flexible axle production line belt conveyor and PLC control
Cabinet processed, described PLC control cabinet and production line force testing table are connected to control production line force testing table, and described flexible axle produces
Line belt conveyor is provided for automobile soft shaft is transported on production line force testing table near production line force testing table；
Described automobile soft shaft label print unit, including：Industrial PC Computer, label machine, described Industrial PC Computer respectively with label
Printer, PLC control cabinet connect；
Described automobile soft shaft tests information tracing unit, including：The computer client that is connected with described Industrial PC Computer, Yi Jiyu
The printer that computer client connects；
Described production line force testing table, including：Air pump, magnetic valve, cylinder, pulling force sensor, test floor push, flexible axle are solid
Determine device, flexible axle mobile device and test platform, described cylinder is arranged on the side of test platform, described flexible axle mobile device
It is arranged on the opposite side of test platform, described air pump is connected with cylinder by magnetic valve, described pulling force sensor, test are ridden and opened
Guan Jun is connected with PLC control cabinet, and described pulling force sensor is arranged on cylinder piston towards the side of flexible axle mobile device, described soft
Shaft fixing device is arranged in flexible axle mobile device；
During test, automobile soft shaft is fixedly mounted in flexible axle fixing device, opens test floor push, solenoid valves, cylinder
Promote flexible axle mobile device, pressure sensor gathers the test data of automobile soft shaft and is sent to PLC control cabinet.
2. a kind of automobile soft shaft test system according to claim 1 is it is characterised in that described Industrial PC Computer is passed through
RS485 connection is connected with PLC control cabinet.
3. a kind of automobile soft shaft test system according to claim 1 is it is characterised in that described Industrial PC Computer passes through USB
Interface or Ethernet switch are connected with label machine.
4. a kind of automobile soft shaft test system according to claim 1 is it is characterised in that described label machine is arranged on
The end of every described production line force testing table.
5. a kind of automobile soft shaft test system according to claim 1 is it is characterised in that described computer client includes
Inner net computer client and outer net computer client.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410648163.0A CN104374507B (en) | 2014-11-14 | 2014-11-14 | Automobile flexible shaft test system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410648163.0A CN104374507B (en) | 2014-11-14 | 2014-11-14 | Automobile flexible shaft test system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104374507A CN104374507A (en) | 2015-02-25 |
| CN104374507B true CN104374507B (en) | 2017-02-22 |
Family
ID=52553558
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410648163.0A Expired - Fee Related CN104374507B (en) | 2014-11-14 | 2014-11-14 | Automobile flexible shaft test system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104374507B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111811566A (en) * | 2020-05-26 | 2020-10-23 | 嘉兴立晟自动化设备有限公司 | Intelligent test platform and test method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2932357Y (en) * | 2006-06-22 | 2007-08-08 | 郑州宇通客车股份有限公司 | Bus soft axle detector |
| CN201193982Y (en) * | 2008-05-08 | 2009-02-11 | 苏钧杰 | Aviation operating soft shaft synthetic experimental bench |
| CN203502153U (en) * | 2013-09-09 | 2014-03-26 | 苏州凌创电子系统有限公司 | Rotary knob test system of automobile air conditioner controller |
| CN204286658U (en) * | 2014-11-14 | 2015-04-22 | 苏州迈创信息技术有限公司 | A kind of automobile soft shaft test macro |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103699058B (en) * | 2012-05-24 | 2017-08-25 | 株式会社堀场制作所 | Test system and equipment management device |
-
2014
- 2014-11-14 CN CN201410648163.0A patent/CN104374507B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2932357Y (en) * | 2006-06-22 | 2007-08-08 | 郑州宇通客车股份有限公司 | Bus soft axle detector |
| CN201193982Y (en) * | 2008-05-08 | 2009-02-11 | 苏钧杰 | Aviation operating soft shaft synthetic experimental bench |
| CN203502153U (en) * | 2013-09-09 | 2014-03-26 | 苏州凌创电子系统有限公司 | Rotary knob test system of automobile air conditioner controller |
| CN204286658U (en) * | 2014-11-14 | 2015-04-22 | 苏州迈创信息技术有限公司 | A kind of automobile soft shaft test macro |
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| Publication number | Publication date |
|---|---|
| CN104374507A (en) | 2015-02-25 |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170222 Termination date: 20171114 |
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| CF01 | Termination of patent right due to non-payment of annual fee |