CN104374507A - Automobile flexible shaft test system - Google Patents
Automobile flexible shaft test system Download PDFInfo
- Publication number
- CN104374507A CN104374507A CN201410648163.0A CN201410648163A CN104374507A CN 104374507 A CN104374507 A CN 104374507A CN 201410648163 A CN201410648163 A CN 201410648163A CN 104374507 A CN104374507 A CN 104374507A
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- Prior art keywords
- soft shaft
- test
- automobile soft
- automobile
- flexible axle
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- 238000012360 testing method Methods 0.000 title claims abstract description 91
- 238000004519 manufacturing process Methods 0.000 claims abstract description 39
- 238000007639 printing Methods 0.000 claims abstract description 21
- 238000009864 tensile test Methods 0.000 claims description 22
- 238000009434 installation Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 abstract description 2
- 238000002372 labelling Methods 0.000 description 6
- 238000012797 qualification Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 3
- 239000012141 concentrate Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
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- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
The invention relates to the technical field of automobile testing, in particular to an automobile flexible shaft test system. According to the system, an automobile flexible shaft strain relief test unit, an automobile flexible shaft label printing unit and an automobile flexible shaft test information traceback unit used for storing test data are integrated into a complete system structure, so that automobile flexible shaft strain relief test, label printing and product quality traceback are integrated to carry out real-time full-automatic operation, working procedures are reduced to the greatest degree, labor is saved, the production efficiency is improved, the 100 percent of pass of products is ensured, and more reliable bases are provided for product quality traceback due to the fact that each delivery automobile flexible shaft has searchable accurate historical test data.
Description
Technical field
The present invention relates to Automobile Measuring Techniques field, particularly relate to a kind of automobile soft shaft test macro.
Background technology
At present, the tensile test for automobile soft shaft is further limited in testing laboratory, and most products is also sampling observation, concentrates printing qualified label and labeling, does not possess product back-tracing, quality 100% is supervised.
Summary of the invention
The object of the invention is to propose a kind of automobile soft shaft test macro, described system architecture concentrates in together by tensile test, label printing and product quality being reviewed, farthest decrease workflow, save manpower, improve production efficiency, ensure that product 100% qualification rate, product quality is reviewed and there has also been more reliable foundation.
For reaching this object, the present invention by the following technical solutions:
A kind of automobile soft shaft test macro, comprise: for the automobile soft shaft tensile test unit of testing automobile flexible axle pulling force, for the automobile soft shaft label printing unit to automobile soft shaft mark, and for storing, managing the automobile soft shaft detecting information trace-back unit of automobile soft shaft tensile test unit testing data;
Described automobile soft shaft tensile test unit, comprise: production line force testing table, flexible axle production line belt conveyor and PLC control cabinet, described PLC control cabinet is connected with production line force testing table and is used for production control line force testing table, and described flexible axle production line belt conveyor is arranged for automobile soft shaft is transported to production line force testing table near production line force testing table;
Described automobile soft shaft label printing unit, comprising: Industrial PC Computer, label machine, described Industrial PC Computer is connected with label machine, PLC control cabinet respectively;
Described automobile soft shaft detecting information trace-back unit, comprising: the computer client be connected with described Industrial PC Computer and the printer be connected with computer client.
Wherein, described production line force testing table, comprise: air pump, solenoid valve, cylinder, pulling force sensor, test foot-switch, flexible axle stationary installation, flexible axle mobile device, and test platform, described cylinder is arranged on the side of test platform, described flexible axle mobile device is arranged on the opposite side of test platform, described air pump is connected with cylinder by solenoid valve, described pulling force sensor, test foot-switch is all connected with PLC control cabinet, described pulling force sensor is arranged on the side of cylinder piston towards flexible axle mobile device, described flexible axle stationary installation is arranged on flexible axle mobile device,
During test, automobile soft shaft is fixedly mounted in flexible axle stationary installation, opens test foot-switch, solenoid valves, and cylinder promotes flexible axle mobile device, and pressure transducer gathers the test data of automobile soft shaft and sends to PLC control cabinet.
Wherein, described Industrial PC Computer is connected with PLC control cabinet by RS485 connection.
Wherein, described Industrial PC Computer is connected with label machine by USB interface or Ethernet switch.
Wherein, described label machine is arranged on the end of production line force testing table described in every bar.
Wherein, described computer client comprises inner net computer client and outer net computer client.
Beneficial effect:
A kind of automobile soft shaft test macro of the present invention, by by automobile soft shaft tensile test unit, automobile soft shaft label printing unit, and be integrated into a complete system architecture for the automobile soft shaft detecting information trace-back unit of store test data, achieve automobile soft shaft tensile test, label printing, product quality is reviewed and is concentrated in together, carry out real-time full automatic working, farthest decrease workflow, save manpower, improve production efficiency, ensure that product 100% qualification rate, and because every root automobile soft shaft that dispatches from the factory has historical test data accurately to look into, product quality is reviewed and there has also been more reliable foundation.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of automobile soft shaft test macro that the specific embodiment of the invention provides.
Fig. 2 is the composition structural drawing of the automobile soft shaft tensile test unit in Fig. 1.
Fig. 3 is the structural representation of the automobile soft shaft detecting information trace-back unit in Fig. 1.
In figure:
1-automobile soft shaft tensile test unit; 11-production line force testing table; 110-air pump; 111-solenoid valve; 112-cylinder; 113-pulling force sensor; 114-tests foot-switch; 115-flexible axle stationary installation; 116-flexible axle mobile device; 117-test platform; 12-flexible axle production line belt conveyor; 13-PLC switch board; 2-car flexible axle label printing unit; 3-automobile soft shaft detecting information trace-back unit.
Embodiment
Technical scheme of the present invention is further illustrated by embodiment below in conjunction with accompanying drawing.
Fig. 1 is the structural representation of a kind of automobile soft shaft test macro that the specific embodiment of the invention provides.Fig. 2 is the composition structural drawing of the automobile soft shaft tensile test unit 1 in Fig. 1.Fig. 3 is the structural representation of the automobile soft shaft detecting information trace-back unit 3 in Fig. 1.As Figure 1-3, a kind of automobile soft shaft test macro of the present invention, comprise: for the automobile soft shaft tensile test unit 1 of testing automobile flexible axle pulling force, for the automobile soft shaft label printing unit 2 to automobile soft shaft mark, and for storing, managing the automobile soft shaft detecting information trace-back unit 3 of automobile soft shaft tensile test unit 1 test data;
Described automobile soft shaft tensile test unit 1, comprise: production line force testing table 11, flexible axle production line belt conveyor 12 and PLC control cabinet 13, described PLC control cabinet 13 is connected with production line force testing table 11 and is used for production control line force testing table 11, and described flexible axle production line belt conveyor 12 arranges near production line force testing table 11 and is used for automobile soft shaft to be transported to production line force testing table 11;
Described automobile soft shaft label printing unit 2, comprising: Industrial PC Computer, label machine, described Industrial PC Computer is connected with label machine, PLC control cabinet 13 respectively;
Described automobile soft shaft detecting information trace-back unit 3, comprising: the computer client be connected with described Industrial PC Computer and the printer be connected with computer client.
A kind of automobile soft shaft test macro of the present invention, by by automobile soft shaft tensile test unit 1, automobile soft shaft label printing unit 2, and be integrated into a complete system architecture for the automobile soft shaft detecting information trace-back unit 3 of store test data, achieve automobile soft shaft tensile test, label printing, product quality is reviewed and is concentrated in together, carry out real-time full automatic working, farthest decrease workflow, save manpower, improve production efficiency, ensure that product 100% qualification rate, and because every root automobile soft shaft that dispatches from the factory has historical test data accurately to look into, product quality is reviewed and there has also been more reliable foundation.
Automobile soft shaft label printing unit 2 is made up of Industrial PC Computer, label machine, the configuration software be arranged in Industrial PC Computer.Automobile soft shaft detecting information trace-back unit 3 mainly achieves the data base administration of the batch number of the automobile soft shaft of test, production code member, product specification, test pulling force, the setting information such as pulling force, date of manufacture by configuration Soft-ware programme, and can carry out later product inquiry, report printing, worker performance examination.In addition, host computer and Industrial PC Computer configuration software also achieve tensile test data record, data statistics, report printing, database information and also can derive or directly be undertaken operating by authority by functional department of intra-company or client directly logs in inquiry product information by outer net, the operation such as data backup, printing.
The course of work of system of the present invention is as follows:
This system adopts air pump 110 to pressurize stretching automobile soft shaft, measures pulling force by tension measurement record, and and setting pulling force make comparisons, specification product carry out Product labelling automatic printing.The control system of automobile soft shaft tensile test unit 1 adopts programmable PLC control cabinet 13 Controlling solenoid valve 111 to pressurize stretching flexible axle.Real-time measured automobiles flexible axle pulling force, after pulling force reaches set pressure, time delay 2 seconds, releasing pressure automatically, PLC control cabinet 13 records current pressure.Adopt the configuration software be arranged in host computer and Industrial PC Computer to carry out collecting test pressure by RS485 interface and PLC control cabinet 13 communication, and enter data-base recording.After actual test pressure reaches specification product pressure, configuration software determines it is the test result on which bar production line according to measured value.Directly on the label machine of test board, print Product labelling, being torn by this label by test man is attached on the current automobile soft shaft tested.Product labelling contains the information such as batch number, production code member, product specification, test pulling force, setting pulling force, date of manufacture, testing staff's numbering, company logo.All information on Product labelling are also saved in database automatically by configuration software, in order to later product quality tracing, inquiry, and can carry out later product inquiry, report printing, worker performance examination etc.
Fig. 2 is the composition structural drawing of the automobile soft shaft tensile test unit 1 in Fig. 1.As shown in Figure 2, described production line force testing table 11, comprise: air pump 110, solenoid valve 111, cylinder 112, pulling force sensor 113, test foot-switch 114, flexible axle stationary installation 115, flexible axle mobile device 116, and test platform 117, described cylinder 112 is arranged on the side of test platform 117, described flexible axle mobile device 116 is arranged on the opposite side of test platform 117, described air pump 110 is connected with cylinder 112 by solenoid valve 111, described pulling force sensor 113, test foot-switch 114 is all connected with PLC control cabinet 13, described pulling force sensor 113 is arranged on the side of cylinder 112 piston towards flexible axle mobile device 116, described flexible axle stationary installation 115 is arranged on flexible axle mobile device 116,
During test, automobile soft shaft delivers to test platform 117 by flexible axle production line belt conveyor 12, automobile soft shaft is suspended in flexible axle stationary installation 115 by operating personnel, step on test foot-switch 114, solenoid valve 111 is energized, cylinder 112 drives Bonding pressure sensor to promote flexible axle mobile device 116 and moves, now pulling force sensor 113 starts stressed, after PLC control cabinet 13 detects that the pulling force of pulling force sensor 113 is greater than setting pulling force, solenoid valve 111 stops action, time delay is after 2 seconds, reverse electromagnetic valve 111 action, cylinder 112 times original positions.Then prepare to measure next time.
After tensile test is qualified, Industrial PC Computer directly sends Print Label instruction and prints label to label machine.Then staff's label of tearing is attached on automobile soft shaft, ensure that 100% qualification rate of product.
Described label machine is arranged on the end of production line force testing table 11 described in every bar.Make whole system structure comparison compact, convenient operation human users.
Described computer client comprises inner net computer client and outer net computer client.
Preferably, described Industrial PC Computer is connected with PLC control cabinet 13 by RS485 connection.
Preferably, described Industrial PC Computer is connected with label machine by USB interface or Ethernet switch.
The above; be only the present invention's preferably embodiment; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to according to technical scheme of the present invention and inventive concept thereof and replace or change, all should be encompassed within protection scope of the present invention.
Claims (6)
1. an automobile soft shaft test macro, it is characterized in that, comprise: for the automobile soft shaft tensile test unit of testing automobile flexible axle pulling force, for the automobile soft shaft label printing unit to automobile soft shaft mark, and for storing, managing the automobile soft shaft detecting information trace-back unit of automobile soft shaft tensile test unit testing data;
Described automobile soft shaft tensile test unit, comprise: production line force testing table, flexible axle production line belt conveyor and PLC control cabinet, described PLC control cabinet is connected with production line force testing table and is used for production control line force testing table, and described flexible axle production line belt conveyor is arranged for automobile soft shaft is transported to production line force testing table near production line force testing table;
Described automobile soft shaft label printing unit, comprising: Industrial PC Computer, label machine, described Industrial PC Computer is connected with label machine, PLC control cabinet respectively;
Described automobile soft shaft detecting information trace-back unit, comprising: the computer client be connected with described Industrial PC Computer and the printer be connected with computer client.
2. a kind of automobile soft shaft test macro according to claim 1, it is characterized in that, described production line force testing table, comprise: air pump, solenoid valve, cylinder, pulling force sensor, test foot-switch, flexible axle stationary installation, flexible axle mobile device, and test platform, described cylinder is arranged on the side of test platform, described flexible axle mobile device is arranged on the opposite side of test platform, described air pump is connected with cylinder by solenoid valve, described pulling force sensor, test foot-switch is all connected with PLC control cabinet, described pulling force sensor is arranged on the side of cylinder piston towards flexible axle mobile device, described flexible axle stationary installation is arranged on flexible axle mobile device,
During test, automobile soft shaft is fixedly mounted in flexible axle stationary installation, opens test foot-switch, solenoid valves, and cylinder promotes flexible axle mobile device, and pressure transducer gathers the test data of automobile soft shaft and sends to PLC control cabinet.
3. a kind of automobile soft shaft test macro according to claim 1, is characterized in that, described Industrial PC Computer is connected with PLC control cabinet by RS485 connection.
4. a kind of automobile soft shaft test macro according to claim 1, is characterized in that, described Industrial PC Computer is connected with label machine by USB interface or Ethernet switch.
5. a kind of automobile soft shaft test macro according to claim 1, it is characterized in that, described label machine is arranged on the end of production line force testing table described in every bar.
6. a kind of automobile soft shaft test macro according to claim 1, is characterized in that, described computer client comprises inner net computer client and outer net computer client.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410648163.0A CN104374507B (en) | 2014-11-14 | 2014-11-14 | Automobile flexible shaft test system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410648163.0A CN104374507B (en) | 2014-11-14 | 2014-11-14 | Automobile flexible shaft test system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104374507A true CN104374507A (en) | 2015-02-25 |
| CN104374507B CN104374507B (en) | 2017-02-22 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410648163.0A Expired - Fee Related CN104374507B (en) | 2014-11-14 | 2014-11-14 | Automobile flexible shaft test system |
Country Status (1)
| Country | Link |
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| CN (1) | CN104374507B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111811566A (en) * | 2020-05-26 | 2020-10-23 | 嘉兴立晟自动化设备有限公司 | Intelligent test platform and test method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2932357Y (en) * | 2006-06-22 | 2007-08-08 | 郑州宇通客车股份有限公司 | Bus soft axle detector |
| CN201193982Y (en) * | 2008-05-08 | 2009-02-11 | 苏钧杰 | Aviation operating soft shaft synthetic experimental bench |
| US20130317775A1 (en) * | 2012-05-24 | 2013-11-28 | Horiba, Ltd. | Test system |
| CN203502153U (en) * | 2013-09-09 | 2014-03-26 | 苏州凌创电子系统有限公司 | Rotary knob test system of automobile air conditioner controller |
| CN204286658U (en) * | 2014-11-14 | 2015-04-22 | 苏州迈创信息技术有限公司 | A kind of automobile soft shaft test macro |
-
2014
- 2014-11-14 CN CN201410648163.0A patent/CN104374507B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2932357Y (en) * | 2006-06-22 | 2007-08-08 | 郑州宇通客车股份有限公司 | Bus soft axle detector |
| CN201193982Y (en) * | 2008-05-08 | 2009-02-11 | 苏钧杰 | Aviation operating soft shaft synthetic experimental bench |
| US20130317775A1 (en) * | 2012-05-24 | 2013-11-28 | Horiba, Ltd. | Test system |
| CN203502153U (en) * | 2013-09-09 | 2014-03-26 | 苏州凌创电子系统有限公司 | Rotary knob test system of automobile air conditioner controller |
| CN204286658U (en) * | 2014-11-14 | 2015-04-22 | 苏州迈创信息技术有限公司 | A kind of automobile soft shaft test macro |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111811566A (en) * | 2020-05-26 | 2020-10-23 | 嘉兴立晟自动化设备有限公司 | Intelligent test platform and test method thereof |
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| Publication number | Publication date |
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| CN104374507B (en) | 2017-02-22 |
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| C14 | Grant of patent or utility model | ||
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Granted publication date: 20170222 Termination date: 20171114 |