CN104371910B - A kind of method extracting collagen from deer bone - Google Patents

A kind of method extracting collagen from deer bone Download PDF

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CN104371910B
CN104371910B CN201410605513.5A CN201410605513A CN104371910B CN 104371910 B CN104371910 B CN 104371910B CN 201410605513 A CN201410605513 A CN 201410605513A CN 104371910 B CN104371910 B CN 104371910B
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collagen
tank
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deer bone
reaction tank
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CN104371910A (en
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胡刘满
朱仁发
王选明
朱玉兵
王丽
王辉
储诚浩
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Shimao Suzhou Biotechnology Co ltd
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Priority to CN201410605513.5A priority patent/CN104371910B/en
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    • C07K14/435Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof from animals; from humans
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    • C12P21/06Preparation of peptides or proteins produced by the hydrolysis of a peptide bond, e.g. hydrolysate products

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Abstract

The invention discloses a kind of method extracting collagen from deer bone, including following setting gradually, front latter linked each device: one-level breaker, rinsing bowl, alkaline bath, elution device, pickling tank, two-stage crushing device, enzymatic vessel, groove of saltouing, enzyme hydrolysis tank, purification devices, purification devices includes the first ultrafiltration apparatus, the second ultrafiltration apparatus and ion exchange resin bed, the molecule interception of the first ultrafiltration apparatus is 3~50,000 dalton, and the molecule interception of the second ultrafiltration apparatus is 0.5~10,000 dalton.In said system, the temperature of whole processing procedure is not over 50 DEG C, and uses enzymolysis to extract, it is to avoid acid and alkali hydrolysis causes collagen sex change, the problem that amine groups molecular structure damages, and saves the triple-helix structure of natural activity.Simultaneously by using purifier apparatus, the collagen purity prepared, color and luster, taste, clarity, ash quality of grading is characterized, the molecular weight of the collagen obtained is between 1~40,000, when for medicine, cosmetic field, it is possible to play the pharmaceutically active of collagen completely.

Description

A kind of method extracting collagen from deer bone
Technical field
The present invention relates to functional protein and extract field, be specifically related to a kind of extraction collagen egg from deer bone White method.
Background technology
China is stag breeding big country, and pilose antler, venison are the target products of stag breeding, in addition, Also can produce deer blood, deer tire, deer bone etc. and there is the accessory substance of higher medical value.Deer bone contains The mineral such as substantial amounts of collagen, Phospholipids, phosphoprotein, vitamin and calcium, magnesium, iron, zinc Element, has important physiological function and medical active.The Colla 0ssis Cervi that deer bone prepares has tonifying Qi benefit Blood, the effect dispelled rheumatism, it is possible to effectively treatment marrow is not enough, spray the illness such as blood, rheumatism.Glue Former albumen is the main composition of deer bone, and collagen has close with the aging of human body and resistance Cutting link, is widely used in the fields such as food, health products, medicine, cosmetics.It addition, Collagen hydrolysate is active peptides, it is possible to protection stomach lining, hypotensive, anti-oxidant, anti-aging.
Deer bone is the raw material that a kind of high-quality collagen extracts, and currently also occurs that some carry from deer bone The method taking collagen, mainly has acid system and enzyme process, but, the glue that these methods are extracted at present Former albumen is difficult to maintain its natural triple-helix structure, and in collagen, component is many, bigger molecule and Micromolecular collagen accounting is big, is applied to the effect reduction of medicine, biology, cosmetic field. Meanwhile, the color and luster of collagen for preparing, taste, clarity, molecular weight, ash character of grading is poor, It addition, at the bottom of the recovery rate of whole collagen, cycle length, energy consumption high, required inorganic agent is used Amount is big, produces finished product high.
Summary of the invention
It is an object of the invention to provide a kind of method extracting collagen from deer bone, it can have Effect solves the problems referred to above, extraction collagen from deer bone easily and fast, and the collagen extracted The purity of albumen is high, quality better.
For achieving the above object, the present invention uses following technical side to implement:
A kind of method extracting collagen from deer bone, including following setting gradually, front and back connecting Each device:
Deer bone after removing marrow is carried out the one-level breaker of primary breakup;
One-level deer bone after broken is carried out successively rinsing bowl and the alkaline bath of degreasing;
Deer bone after degreasing is carried out the elution device of drip washing;
Deer bone after drip washing is carried out the pickling tank of decalcification;
Deer bone after removing calcium is carried out the two-stage crushing device of micronization processes;
Bone mud after micronization processes is carried out the enzymatic vessel of enzymolysis processing;
Enzymolysis liquid after enzymolysis is saltoutd and processes the groove of saltouing separating out thick collagen;
Thick collagen after saltouing is carried out the enzyme hydrolysis tank of enzyme hydrolysis process;
Enzyme hydrolyzate after enzyme hydrolysis is purified the purification devices of process, and purification devices includes depending on Secondary setting:
Enzyme hydrolyzate carries out the first ultrafiltration apparatus of one-level ultrafiltration, and the molecule of the first ultrafiltration apparatus cuts Allowance is 3~50,000 dalton;
Penetrating fluid after one-level ultrafiltration is carried out the second ultrafiltration apparatus of two-stage ultrafiltering, the second ultrafiltration dress The molecule interception put is 0.5~10,000 dalton;
Concentrate after two-stage ultrafiltering is carried out deionized ion exchange resin bed.
In said system, the temperature of whole processing procedure is not over 50 DEG C, and uses enzymolysis to carry out Extract, it is to avoid acid and alkali hydrolysis causes collagen sex change, and what amine groups molecular structure damaged asks Topic, saves the triple-helix structure of natural activity.Simultaneously by using purifier apparatus so that prepare Collagen purity, color and luster, taste, clarity, ash quality of grading characterize, the glue obtained The molecular weight of former albumen is between 1~40,000, when for medicine, cosmetic field, it is possible to complete The full pharmaceutically active playing collagen.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Detailed description of the invention
In order to make objects and advantages of the present invention clearer, below in conjunction with embodiment to this Bright it is specifically described.Should be appreciated that following word is only in order to describe the one of the present invention or several Planting specific embodiment, the protection domain of not concrete to present invention request carries out considered critical.
Present invention aim at providing a kind of method extracting collagen from deer bone, such as Fig. 1 institute Show, including following setting gradually, front latter linked each device:
Deer bone after removing marrow carries out the one-level breaker 11 of primary breakup, and deer bone has picked Unless the material of bone parts;
One-level deer bone after broken is carried out successively rinsing bowl 12 and the alkaline bath 13 of degreasing;
Deer bone after degreasing carries out the elution device 14 of drip washing, and elution device 14 includes a conveying Band, the inclined layout of conveyor surface of conveyer belt, the discharging opening phase of conveyer belt low side and alkaline bath 13 Corresponding layout, the corresponding layout of charging aperture of the high-end and pickling tank of conveyer belt, the zone face of conveyer belt Constituting for guipure, it is clear for spraying on conveyer belt that being provided above of conveyer belt arranges that shape arranges Water carries out the shower of drip washing to deer bone on conveyer belt;
Deer bone after drip washing carries out the pickling tank 15 of decalcification, and pickling tank 15 includes cell body, cell body Inside being provided with the screen frame of a splendid attire deer bone, screen frame is hung on a rocker, rocker and drive mechanism phase Connecting, drive mechanism is ordered about pendulum frame and is swung, and the bottom land of cell body is bucket-shaped, and bottom land lowest part sets Put discharge port;
Deer bone after removing calcium is carried out the two-stage crushing device 16 of micronization processes;
Bone mud after micronization processes is carried out the enzymatic vessel 17 of enzymolysis processing;
Enzymolysis liquid after enzymolysis is saltoutd and processes the groove 18 of saltouing separating out thick collagen, saltout In groove 18, the content of sodium chloride is 4%;
Thick collagen after saltouing is carried out the enzyme hydrolysis tank 19 of enzyme hydrolysis process;
Enzyme hydrolyzate after enzyme hydrolysis is purified the purification devices of process, and purification devices includes depending on Secondary setting:
Enzyme hydrolyzate is carried out the first ultrafiltration apparatus 20 of one-level ultrafiltration, the first ultrafiltration apparatus 20 Molecule interception is 3~50,000 dalton;
Penetrating fluid after one-level ultrafiltration is carried out the second ultrafiltration apparatus 21 of two-stage ultrafiltering, the second ultrafiltration The molecule interception of device 21 is 0.5~10,000 dalton;
Concentrate after two-stage ultrafiltering is carried out deionized ion exchange resin bed 22.
One-level breaker 11 is for rolling breaker, and two-stage crushing device 16 is that roller grinds powder dress Put.This system also includes reclaiming the anion and cation exchange resin on ion exchange resin bed Anion and cation exchange resin regenerated reactor 23,24, anion and cation exchange resin regenerated reactor 23, The leakage fluid dram of 24 and the dog-house of the first reaction tank are connected.
Between above-mentioned neighboring devices, solid material uses conveyer belt to carry, and liquid material uses pipe Road delivery pump carries, and needs the employing filter carrying out separation of solid and liquid to operate.This In the said system of bright offer, use collagen in enzymolysis-water enzymolysis and extraction deer bone, it is to avoid pass The problem that system acidity extraction is easily caused collagen sex change so that the collagen of extraction can be protected Hold natural triple-helix structure, meanwhile, by the associating of enzymolysis-water enzymolysis so that the glue of extraction Former molecular weight of albumen can concentrate between 2~40,000, it is to avoid excessive and mistake small-molecular-weight after extraction Collagen occupancy volume excessive.It addition, chosen by the purifying of follow-up purification devices so that Prepare collagen product molecular weight between 1~50,000, it is ensured that collagen for medicine, Optimal medical active can have been given play to during cosmetics.Meanwhile, prepare collagen purity, color and luster, Clarity, ash quality of grading characterizes, and the recovery rate of collagen has also reached 69.11%.
During concrete operations, the tank liquor in alkaline bath 13 is NaOH, tank liquor in alkaline bath 13 PH maintains 11~11.5.Tank liquor in pickling tank 15 is hydrochloric acid solution, pickling tank 15 inside groove The PH of liquid maintains 2~2.5.The regulation and control of above-mentioned acid-base value, mainly prevent carry out degreasing and During decalcification, the impact on collagen activity of the soda acid treatment fluid, the water temperature in rinsing bowl 12 is 40 About DEG C.Tank liquor in alkaline bath 13 and pickling tank 15 is in running water state, and cell body is provided with Arranging valve at the feed liquor mouth of pipe and drain pipe mouth and the mouth of pipe, the PH detector in cell body is according to detection PH carry out the open/close states of control valve, thus the PH of tank liquor in regulating and controlling cell body.
Owing to using hydrochloric acid that deer bone is carried out decalcification, after so long-term decalcification, substantial amounts of chlorine can be produced Changing calcium and separate out precipitation in the bottom of pickling tank 15, these sediments are impregnated with substantial amounts of after being separated Hydrochloric acid, also can produce in anion and cation exchange resin regenerated reactor 23,24 simultaneously substantial amounts of acid, Alkali wasteliquid, these dreg liquids directly discharge and pollute the environment.Therefore the further scheme of the present invention is, This system also includes the dreg liquid processing means processing the dreg liquid after decalcification, at dreg liquid Reason device includes carrying out, for dreg liquid and sodium carbonate, the first reaction tank 31 of reacting, anti-for first The sodium chloride solution obtained in answering pond 31 and ammonium hydrogen carbonate carry out the second reaction tank 32 reacted, and use In the second reaction tank 32, pond liquid carries out the crystallizing pond 35 of crystallisation by cooling, in crystallizing pond 35 Crystalline solid and soda bath carry out the 3rd reaction tank 33 reacted, and for the 3rd reaction tank 33 The sodium carbonate liquor inside obtained and aqua calcis carry out reacting the 4th anti-of preparing hydrogen sodium oxide molybdena Answer pond 34.The liquid outlet of the 4th reaction tank 34 is connected with the inlet of alkaline bath 13.4th is anti- The liquid outlet in pond 34 is answered to be connected with the inlet of groove 18 of saltouing.By dreg liquid at the first reaction tank In 31, the sodium carbonate with excess reacts, and changes into sodium chloride and precipitation of calcium carbonate, prepared salt solution one Part may be used for follow-up collagen and saltouts process;The most unnecessary salt solution is at the second reaction tank In react with ammonium hydrogen carbonate, crystallization recovery ammonium hydrogen carbonate and ammonium chloride, chlorine after cooling Change ammonium to use as the fertilizer of foster deer herbage.And the ammonium hydrogen carbonate reclaimed is at third and fourth Reaction tank reacts with NaOH, calcium hydroxide, finally obtains sodium hydroxide solution, The sodium hydroxide solution the arrived ungrease treatment for deer bone and the regeneration of anion exchange resin, To calcium carbonate also be used as his use, thus realize dreg liquid clean process.
The scheme being more highly preferred to is: leakage fluid dram and first filter of the first reaction tank are connected, The leakage fluid dram of the first filter is connected with concentration kettle, the concentrate outlet of concentration kettle and second Reaction tank is connected, and the concentrate outlet of concentration kettle is also attached with secondary concentration still, two grades The liquid outlet of concentration kettle is connected with crystallization tank, and crystallization tank and the second filter are connected, and second The solids outlet port of filter is connected with the dissolving tank dissolving crystalline solid, dissolving tank Leakage fluid dram is connected with groove of saltouing, and the liquid outlet of the second filter and the second reaction tank are connected Connect, between pickling tank and the first reaction tank, be provided with the 3rd filter.Concentrated still and two grades dense After contracting still concentrates, the concentration of salt solution is substantially saturated, and now crystallizes, and obtains the chlorine that purity is the highest Change sodium, be dissolved in water and be configured to salt solution saltouing for collagen, it is to avoid impurity when saltouing Introduce, improve the purity of the deer-bone collagenous albumen of finished product.
More specifically scheme is: in enzymatic vessel 17, the enzyme used by enzymolysis processing is pepsin, enzyme The time that solution processes is 10~12h, PH are 1.5~2.0, and temperature 30~35 DEG C, stomach cardia is pressed It is added according in bone mud the 1.0~1.5% of collagen content.Enzyme hydrolysis in enzyme hydrolysis tank 19 Enzyme used by process is alkali protease, and the time of enzymolysis processing is 3~4h, PH are 9.5~10.5, Temperature 35~40 DEG C, alkali protease is added according to the 2.0~2.5% of thick collagen, enzyme Complex enzyme hydrolysis protective agent it is also added in hydrolytic decomposition pot 19.Complex enzyme hydrolysis protective agent enables to alkalescence Hydrolase does not destroy the pharmaceutically active of hydrolysate while being oriented enzymolysis processing, it is ensured that glue The homogeneity of former molecular weight of albumen, it is ensured that the pharmaceutically active of collagen and quality after enzyme hydrolysis.Multiple Synthase solution protective agent can be selected for YY10611-6-complex enzyme protective agent AFP or M0111-9 complex enzyme is protected Protect agent MP.
First and second ultrafiltration apparatus is tubular ultra-filtration membrane device, the penetrating fluid of I and II hyperfiltration treatment Flow is respectively 50~60L/m2.h, milipore filter includes poly-inclined tetrafluoroethene, polyether sulfone.Ion is handed over Change and on resin bed 22, be provided with cationic ion-exchange resin and anion exchange resin, such as strong basicity benzene Ethene series anion exchange resin, strongly acidic styrene type cation exchange resin.
In a word, the method extracting collagen from deer bone that the present invention provides, it can facilitate, soon The extraction collagen from deer bone of speed, and the purity of the collagen extracted is high, purity is up to 96% Above, by electrophoresis molecular assay, the molecular weight of collagen concentrates between 2~3.8 ten thousand, And the natural activity of collagen has been fully retained, it is possible to it is effective to medicine and cosmetics, it addition, The qualities such as color and luster, taste, clarity characterize also excellent.
The above is only the preferred embodiment of the present invention, it is noted that for the art Those of ordinary skill for, after knowing content described in the present invention, former without departing from the present invention On the premise of reason, it is also possible to it is made some equal conversion and replacement, these convert on an equal basis and replace In generation, also should be regarded as belonging to protection scope of the present invention.

Claims (1)

1. the method extracting collagen from deer bone, sets gradually, front and back including following The each device connected:
Deer bone after removing marrow is carried out the one-level breaker of primary breakup;
One-level deer bone after broken is carried out successively rinsing bowl and the alkaline bath of degreasing;
Deer bone after degreasing is carried out the elution device of drip washing;
Deer bone after drip washing is carried out the pickling tank of decalcification;
Deer bone after removing calcium is carried out the two-stage crushing device of micronization processes;
Bone mud after micronization processes is carried out the enzymatic vessel of enzymolysis processing;
Enzymolysis liquid after enzymolysis is saltoutd and processes the groove of saltouing separating out thick collagen;
Thick collagen after saltouing is carried out the enzyme hydrolysis tank of enzyme hydrolysis process;
Enzyme hydrolyzate after enzyme hydrolysis is purified the purification devices of process, and purification devices includes successively Arrange:
Enzyme hydrolyzate carries out the first ultrafiltration apparatus of one-level ultrafiltration, and the molecule of the first ultrafiltration apparatus cuts Allowance is 3~50,000 dalton;
Penetrating fluid after one-level ultrafiltration is carried out the second ultrafiltration apparatus of two-stage ultrafiltering, the second ultrafiltration dress The molecule interception put is 0.5~10,000 dalton;
Concentrate after two-stage ultrafiltering is carried out deionized ion exchange resin bed;
Tank liquor in alkaline bath is NaOH, and in alkaline bath, the PH of tank liquor maintains 11~11.5;
Tank liquor in pickling tank is hydrochloric acid solution, and in pickling tank, the PH of tank liquor maintains 2~2.5;
Also including the dreg liquid processing means processing the dreg liquid after decalcification, dreg liquid processes Device includes carrying out the first reaction tank of reacting, for the first reaction tank for dreg liquid and sodium carbonate The sodium chloride solution inside obtained and ammonium hydrogen carbonate carry out the second reaction tank reacted, for the second reaction In pond, pond liquid carries out the crystallizing pond of crystallisation by cooling, and the crystalline solid in crystallizing pond enters with soda bath 3rd reaction tank of row reaction, and the sodium carbonate liquor that obtains in the 3rd reaction tank and hydrogen-oxygen Change calcium solution and carry out reacting the 4th reaction tank of preparing hydrogen sodium oxide molybdena;The liquid outlet of the 4th reaction tank with The inlet of alkaline bath is connected;The liquid outlet of the first reaction tank is connected with the inlet of groove of saltouing Connect.
CN201410605513.5A 2014-10-31 2014-10-31 A kind of method extracting collagen from deer bone Expired - Fee Related CN104371910B (en)

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CN106317220B (en) * 2016-09-19 2019-08-20 河北考力森生物科技有限公司 A method of II Collagen Type VI isoelectric point of adjustment
CN108179166A (en) * 2018-03-28 2018-06-19 通化百泉保健食品有限公司 A kind of industrialized producing technology of deer whip albumen oligopeptide
CN111235202B (en) * 2018-11-29 2022-03-08 中国中医科学院医学实验中心 Deer bone protein extract and preparation method and application thereof
CN111363030A (en) * 2020-03-20 2020-07-03 青岛小度信息科技有限公司 Collagen peptide production and purification system

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