CN104369258B - A kind of multiple spot blanking type shaping machine set and forming method - Google Patents
A kind of multiple spot blanking type shaping machine set and forming method Download PDFInfo
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- CN104369258B CN104369258B CN201310349916.3A CN201310349916A CN104369258B CN 104369258 B CN104369258 B CN 104369258B CN 201310349916 A CN201310349916 A CN 201310349916A CN 104369258 B CN104369258 B CN 104369258B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
- B28B3/06—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould with two or more ram and mould sets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Ceramic Products (AREA)
Abstract
The present invention relates to anode carbon block production field, be specially a kind of vibration formation method and produce multiple spot blanking type shaping machine set and the forming method of anode carbon block。Four forming machines are distributed on four points of rectangle and form shaping machine set；It is provided above anode paste blanking point at shaping machine set center, it is arranged below transfer car(buggy) track at anode paste blanking point, transfer car(buggy) runs on transfer car(buggy) track, transfer car(buggy) is provided with blanking track road, it is arranged below perpendicular No. 1 track, No. 2 tracks, No. 3 tracks and No. 4 tracks at transfer car(buggy) track, every track is correspondingly arranged at the top of corresponding shaping machine, and matches with blanking track road。It is an advantage of the invention that and can be embodied as multi-shaker vibration forming machine blanking, the yield and the floor space that improve anode carbon block are little, it is achieved automatization alleviates the labor intensity of workman。
Description
Technical field
The present invention relates to anode carbon block production field, be specially a kind of vibration formation method and produce multiple spot blanking type shaping machine set and the forming method of anode carbon block。
Background technology
China's Electrolytic Aluminum Industry in China is rapid in recent years, has become as the big aluminum production state of the first in the world。The large pre-baked cell of the 500kA of high-efficiency environment friendly has become as the main grooved of China's Aluminium Industry, and matched large-sized prebaked requirement also increases day by day。Vibrating forming machine is one of capital equipment producing pre-baked anode carbon blocks, in order to increase yield, the vibrating forming machine adopting two single-stations is fed in raw material for it by a set of feeding device, owing to vibrating forming machine needs weight drop after reinforced, evacuation, vibrator works, weight rises, die sleeve rises and gets rid of anode carbon block etc. sequence of operations, this just makes feeding device often in idle state, therefore production capacity is made to reduce, sliding desk type vibrating forming machine is overlapped in the employing two having to solve this problem, namely blanking device is motionless is hydraulically operated slide unit feeding, clearly this makes equipment cost improve, floor space increases。
Summary of the invention
It is an object of the invention to provide a kind of multiple spot blanking type shaping machine set and forming method, solve the vibrating forming machine feeding device of two single-stations often in idle state, two overlap the problems such as the raising of sliding desk type vibrating forming machine equipment cost, floor space increases。
The technical scheme is that
A kind of multiple spot blanking type shaping machine set, this shaping machine set is made up of four forming machines, transfer car(buggy), lower truck and track, and concrete structure is as follows:
Four forming machines: No. 1 forming machine, No. 2 forming machines, No. 3 forming machines, No. 4 forming machines are distributed on four points of rectangle and form shaping machine set；
It is provided above anode paste blanking point at shaping machine set center, it is arranged below transfer car(buggy) track at anode paste blanking point, transfer car(buggy) runs on transfer car(buggy) track, transfer car(buggy) is provided with blanking track road, it is arranged below perpendicular No. 1 track, No. 2 tracks, No. 3 tracks and No. 4 tracks at transfer car(buggy) track, every track: No. 1 track, No. 2 tracks, No. 3 tracks and No. 4 tracks are correspondingly arranged at corresponding shaping machine: No. 1 forming machine, No. 2 forming machines, No. 3 forming machines, No. 4 forming machines top, and match with blanking track road。
Described multiple spot blanking type shaping machine set, every forming machine is made up of weight, die sleeve and oil cylinder, and forming machine top is disposed with die sleeve and weight, the arranged outside oil cylinder of forming machine。
Described multiple spot blanking type shaping machine set, No. 1 forming machine top is disposed with No. 1 die sleeve and No. 1 weight, is provided with No. 1 oil cylinder on the left of No. 1 forming machine；No. 2 forming machine tops are disposed with No. 2 die sleeves and No. 2 weights, are provided with No. 2 oil cylinders on the right side of No. 2 forming machines；No. 3 forming machine tops are disposed with No. 3 die sleeves and No. 3 weights, are provided with No. 3 oil cylinders on the left of No. 3 forming machines；No. 4 forming machine tops are disposed with No. 4 die sleeves and No. 4 weights, are provided with No. 4 oil cylinders on the right side of No. 4 forming machines。
Described multiple spot blanking type shaping machine set, No. 1 track and No. 2 tracks are arranged on No. II axis, and No. 3 tracks and No. 4 tracks are arranged on No. I axis, and No. I axis and No. II axis be arranged in parallel。
Described multiple spot blanking type shaping machine set, lower truck is at blanking track road and 1 to No. 4 track: No. 1 track, No. 2 tracks, No. 3 tracks, No. 4 tracks run。
Described multiple spot blanking type shaping machine set, lower truck discharge gate be arranged below stretched wire, anode basket is arranged on below stretched wire, runs together with stretched wire。
Described multiple spot blanking type shaping machine set, stretched wire is U-shaped layout。
The multiple spot blanking type forming method of described shaping machine set, home position, four weights: No. 1 weight, No. 2 weights, No. 3 weights, No. 4 weights are all promoted on the top of transfer car(buggy) track, and transfer car(buggy) drags the lower truck lower section at anode paste blanking point, and anode paste filled by lower truck；When feeding in raw material to No. 1 forming machine, transfer car(buggy) drags lower truck and runs to the direction on No. II axis, and out of service when running to transfer car(buggy) track and No. II Axis Cross point, lower truck runs along No. 1 track to the left to the direction of No. 1 forming machine；Feeding in raw material after putting in place, after reinforced end, lower truck runs to the right along No. 1 track, be that No. 2 forming machines feed in raw material through blanking track road to No. 2 tracks, reinforced terminate after, be back on the blanking track road of transfer car(buggy), transfer car(buggy) runs along transfer car(buggy) track, and run is that lower truck feeds in raw material to blanking point；It is No. 3 forming machines again and No. 4 forming machines feed in raw material；Instantly, when truck leaves No. 1 forming machine, No. 1 weight drop, No. 1 forming machine work, during end-of-job, No. 1 weight and No. 1 die sleeve rise successively, and the anode after molding is pushed on anode basket by No. 1 oil cylinder, and stretched wire is transported。
Advantages of the present invention and effect are as follows:
1, the present invention produces the multiple spot blanking type shaping machine set of anode carbon block with vibration formation method, can be embodied as multi-shaker vibration forming machine blanking, and the yield and the floor space that improve anode carbon block are little, it is achieved automatization alleviates the labor intensity of workman。
2, the present invention adopts a feed point to provide anode paste to multi-shaker vibration forming machine, increases substantially yield。
Accompanying drawing explanation
Fig. 1 is the structural representation of multiple spot blanking type shaping machine set of the present invention。
Fig. 2 is the left view of Fig. 1。
Fig. 3 is the top view of Fig. 1。
Fig. 4 is multiple spot blanking type shaping machine set anode basket service chart of the present invention。
In figure: 1. blanking point；2. transfer car(buggy)；3. transfer car(buggy) track；4. descend truck；5. stretched wire；6. anode basket；7. anode；8. No. I axis；9. No. II axis；10.1 number forming machine；11.1 number weight；12.1 number track；13.1 number die sleeve；14.1 number oil cylinder；20.2 number forming machine；21.2 number weight；22.2 number track；23.2 number die sleeve；24.2 number oil cylinder；30.3 number forming machine；31.3 number weight；32.3 number track；33.3 number die sleeve；34.3 number oil cylinder；40.4 number forming machine；41.4 number weight；42.4 number track；43.4 number die sleeve；44.4 number oil cylinder；50. blanking track road。
Detailed description of the invention
Below embodiments of the invention are described in detail in conjunction with accompanying drawing, but protection scope of the present invention is not limit by embodiment。
As shown in Figure 1-Figure 3, multiple spot blanking type shaping machine set of the present invention, it is made up of four forming machines, transfer car(buggy) 2, lower truck 4 and various tracks etc., concrete structure is as follows:
Four forming machines (10, No. 2 forming machines of No. 1 forming machine, 30, No. 4 forming machines 40 of 20, No. 3 forming machines) are distributed on four points of rectangle and form shaping machine set, and every forming machine is made up of weight, die sleeve and oil cylinder etc.。Wherein, No. 1 forming machine 10 top is disposed with on the left of No. 1 die sleeve 13 and 11, No. 1 forming machines 10 of No. 1 weight and is provided with No. 1 oil cylinder 14；No. 2 forming machine 20 tops are disposed with on the right side of No. 2 die sleeves 23 and 21, No. 2 forming machines 20 of No. 2 weights and are provided with No. 2 oil cylinders 24；No. 3 forming machine 30 tops are disposed with on the left of No. 3 die sleeves 33 and 31, No. 3 forming machines 30 of No. 3 weights and are provided with No. 3 oil cylinders 34；No. 4 forming machine 40 tops are disposed with on the right side of No. 4 die sleeves 43 and 41, No. 4 forming machines 40 of No. 4 weights and are provided with No. 4 oil cylinders 44。
It is provided above anode paste blanking point 1 at shaping machine set center, it is arranged below transfer car(buggy) track 3 at anode paste blanking point 1, transfer car(buggy) 2 runs on transfer car(buggy) track 3, transfer car(buggy) 2 is provided with blanking track road 50, it is arranged below perpendicular No. 1 track 12 at transfer car(buggy) track 3, No. 2 tracks 22, No. 3 tracks 32 and No. 4 tracks 42, every track (No. 1 track 12, No. 2 tracks 22, No. 3 tracks 32 and No. 4 tracks 42) it is correspondingly arranged at corresponding shaping machine (No. 1 forming machine 10, No. 2 forming machines 20, No. 3 forming machines 30, No. 4 forming machines 40) top, and match with blanking track road 50。
No. 1 track 12 and No. 2 tracks 22 are arranged on No. II axis 9, and No. 3 tracks 32 and No. 4 tracks 42 are arranged on No. I axis 8, two axis: No. I axis 8 and No. II axis 9 be arranged in parallel。
Lower truck 4 runs in blanking track road 50 and 1 to No. 4 track (12, No. 2 tracks of No. 1 track, 32, No. 4 tracks 42 of 22, No. 3 tracks)。Stretched wire 5 is arranged on the lower section of lower truck 4 discharge gate, and anode basket 6 is arranged on below stretched wire 5, runs together with stretched wire 5。Wherein, stretched wire 5 is U-shaped layout。
Identical for 10, No. 2 forming machines of No. 1 forming machine, 30, No. 4 forming machines 40 of 20, No. 3 forming machines and No. 1 identical working procedure of forming machine 10。No. 1 forming machine 10 top is disposed with No. 1 die sleeve 13 and No. 1 weight 11, and left side is provided with No. 1 oil cylinder 14, and its working procedure is as follows:
Home position, four weights (11, No. 2 weights of No. 1 weight, 31, No. 4 weights 41 of 21, No. 3 weights) are all promoted on the top of transfer car(buggy) track 3, and transfer car(buggy) 2 drags lower truck 4 in the lower section of anode paste blanking point 1, and anode paste filled by lower truck 4。When feeding in raw material to No. 1 forming machine 10, transfer car(buggy) 2 drags lower truck 4 and runs to the direction on No. II axis 9, when run to transfer car(buggy) track 3 and No. II axis 9 cross point time out of service, lower truck 4 runs (left lateral) along No. 1 track 12 to the direction of No. 1 forming machine 10, sees Fig. 2；Feed in raw material after putting in place, after reinforced end, lower truck 4 runs to the right along No. 1 track 12, it is that No. 2 forming machines 20 feed in raw material through blanking track road 50 to 2 track 22, after reinforced end, being back on the blanking track road 50 of transfer car(buggy) 2, transfer car(buggy) 2 runs along transfer car(buggy) track 3, and run is that lower truck 4 feeds in raw material to blanking point 1。It is No. 3 forming machines 30 again and No. 4 forming machines 40 feed in raw material。Instantly when truck 4 leaves No. 1 forming machine 10, No. 1 weight 11 falls, and No. 1 forming machine 10 works, and during end-of-job, No. 1 weight 11 and No. 1 die sleeve 13 rise successively, and the anode 7 after molding is pushed on anode basket 6 by No. 1 oil cylinder 14, and stretched wire 5 is transported。As shown in Figure 4, A place, one end anode basket 6 at stretched wire 5 is waiting, the other end B place anode basket 6 at stretched wire 5 loads anode and transported by stretched wire。
Claims (6)
1. a multiple spot blanking type shaping machine set, it is characterised in that this shaping machine set is made up of four forming machines, transfer car(buggy), lower truck and track, and concrete structure is as follows:
Four forming machines: No. 1 forming machine, No. 2 forming machines, No. 3 forming machines, No. 4 forming machines are distributed on four points of rectangle and form shaping machine set；
It is provided above anode paste blanking point at shaping machine set center, it is arranged below transfer car(buggy) track at anode paste blanking point, transfer car(buggy) runs on transfer car(buggy) track, transfer car(buggy) is provided with blanking track road, it is arranged below perpendicular No. 1 track, No. 2 tracks, No. 3 tracks and No. 4 tracks at transfer car(buggy) track, every track: No. 1 track, No. 2 tracks, No. 3 tracks and No. 4 tracks are correspondingly arranged at corresponding shaping machine: No. 1 forming machine, No. 2 forming machines, No. 3 forming machines, No. 4 forming machines top, and match with blanking track road；
Every forming machine is made up of weight, die sleeve and oil cylinder, and forming machine top is disposed with die sleeve and weight, the arranged outside oil cylinder of forming machine；
No. 1 forming machine top is disposed with No. 1 die sleeve and No. 1 weight, is provided with No. 1 oil cylinder on the left of No. 1 forming machine；No. 2 forming machine tops are disposed with No. 2 die sleeves and No. 2 weights, are provided with No. 2 oil cylinders on the right side of No. 2 forming machines；No. 3 forming machine tops are disposed with No. 3 die sleeves and No. 3 weights, are provided with No. 3 oil cylinders on the left of No. 3 forming machines；No. 4 forming machine tops are disposed with No. 4 die sleeves and No. 4 weights, are provided with No. 4 oil cylinders on the right side of No. 4 forming machines。
2. the multiple spot blanking type shaping machine set described in claim 1, it is characterised in that No. 1 track and No. 2 tracks are arranged on No. II axis, No. 3 tracks and No. 4 tracks are arranged on No. I axis, and No. I axis and No. II axis be arranged in parallel。
3. the multiple spot blanking type shaping machine set described in claim 1, it is characterised in that lower truck is at blanking track road and 1 to No. 4 track: No. 1 track, No. 2 tracks, No. 3 tracks, No. 4 tracks run。
4. the multiple spot blanking type shaping machine set described in claim 1, it is characterised in that lower truck discharge gate be arranged below stretched wire, anode basket is arranged on below stretched wire, runs together with stretched wire。
5. the multiple spot blanking type shaping machine set described in claim 4, it is characterised in that stretched wire is U-shaped layout。
6. the multiple spot blanking type forming method of shaping machine set described in a claim 1, it is characterized in that, home position, four weights: No. 1 weight, No. 2 weights, No. 3 weights, No. 4 weights are all promoted on the top of transfer car(buggy) track, transfer car(buggy) drags the lower truck lower section at anode paste blanking point, and anode paste filled by lower truck；When feeding in raw material to No. 1 forming machine, transfer car(buggy) drags lower truck and runs to the direction on No. II axis, and out of service when running to transfer car(buggy) track and No. II Axis Cross point, lower truck runs along No. 1 track to the left to the direction of No. 1 forming machine；Feeding in raw material after putting in place, after reinforced end, lower truck runs to the right along No. 1 track, be that No. 2 forming machines feed in raw material through blanking track road to No. 2 tracks, reinforced terminate after, be back on the blanking track road of transfer car(buggy), transfer car(buggy) runs along transfer car(buggy) track, and run is that lower truck feeds in raw material to blanking point；It is No. 3 forming machines again and No. 4 forming machines feed in raw material；Instantly, when truck leaves No. 1 forming machine, No. 1 weight drop, No. 1 forming machine work, during end-of-job, No. 1 weight and No. 1 die sleeve rise successively, and the anode after molding is pushed on anode basket by No. 1 oil cylinder, and stretched wire is transported。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310349916.3A CN104369258B (en) | 2013-08-12 | 2013-08-12 | A kind of multiple spot blanking type shaping machine set and forming method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310349916.3A CN104369258B (en) | 2013-08-12 | 2013-08-12 | A kind of multiple spot blanking type shaping machine set and forming method |
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| Publication Number | Publication Date |
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| CN104369258A CN104369258A (en) | 2015-02-25 |
| CN104369258B true CN104369258B (en) | 2016-06-22 |
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Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1300380C (en) * | 2003-11-07 | 2007-02-14 | 马二红 | Anodic carbon block vibrating and shaping method for aluminium |
| CN101200089A (en) * | 2006-12-12 | 2008-06-18 | 贵阳铝镁设计研究院 | Shaping Vibration Table of anode paste |
| CN201052632Y (en) * | 2007-06-27 | 2008-04-30 | 沈阳博瑞达工程有限公司 | Double-station anode carbon block vibration forming machine |
| CN201083523Y (en) * | 2007-08-10 | 2008-07-09 | 沈阳博瑞达工程有限公司 | Carbon element paste weighing trolley |
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