CN104369258A - Multipoint charging type molding unit and multipoint charging type molding method - Google Patents

Multipoint charging type molding unit and multipoint charging type molding method Download PDF

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Publication number
CN104369258A
CN104369258A CN201310349916.3A CN201310349916A CN104369258A CN 104369258 A CN104369258 A CN 104369258A CN 201310349916 A CN201310349916 A CN 201310349916A CN 104369258 A CN104369258 A CN 104369258A
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China
Prior art keywords
track
forming
buggy
blanking
tracks
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CN201310349916.3A
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Chinese (zh)
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CN104369258B (en
Inventor
齐忠昱
方明勋
王林华
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Shenyang Aluminum and Magnesium Engineering and Research Institute Co Ltd
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Shenyang Aluminum and Magnesium Engineering and Research Institute Co Ltd
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Priority to CN201310349916.3A priority Critical patent/CN104369258B/en
Publication of CN104369258A publication Critical patent/CN104369258A/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
    • B28B3/06—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould with two or more ram and mould sets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Products (AREA)

Abstract

The invention relates to the field of anode carbon block production, in particular to a multipoint charging type molding unit and a multipoint charging type molding method. The multipoint charging type molding unit is used for producing anode carbon blocks by a vibratory molding method. Four molding machines are distributed at four points of a rectangle to form the molding unit. An anode paste charging point is arranged above the center of the molding unit, a transfer trolley track is arranged below the anode paste charging point, a transfer trolley runs on the transfer trolley track and is provided with a charging trolley track, and a first track, a second track, a third track and a fourth track, which are perpendicular to the transfer trolley track, are arranged below the transfer trolley track, are arranged on the upper portions of the corresponding molding machines and are matched with the charging trolley track. The multipoint charging type molding unit has the advantages that the multipoint charging type molding unit is capable of charging multiple vibratory molding machines, so that yield of the anode carbon blocks is increased, the occupied area of the anode carbon blocks is small, automation is achieved and labor intensity of workers is reduced.

Description

A kind of multiple spot blanking type shaping machine set and forming method
Technical field
The present invention relates to anode carbon block production field, be specially multiple spot blanking type shaping machine set and forming method that a kind of vibration formation method produces anode carbon block.
Background technology
China's Electrolytic Aluminum Industry in China is rapid in recent years, has become the large aluminum production state of the first in the world.The large pre-baked cell of the 500kA of high-efficiency environment friendly has become the main grooved of China's Aluminium Industry, and the large-sized prebaked requirement that matches with it also increases day by day.Vibrating forming machine is one of capital equipment producing pre-baked anode carbon blocks, in order to increase yield, the vibrating forming machine of two single stations is adopted to be fed in raw material for it by a set of feeding device, because vibrating forming machine needs weight drop after reinforced, vacuumize, vibrator works, weight rises, die sleeve rises and gets rid of anode carbon block etc. sequence of operations, this just makes feeding device often be in idle state, therefore production capacity is made to reduce, in order to sliding desk type vibrating forming machine is overlapped in the employing two addressed this problem, namely blanking device is motionless by hydraulic-driven slide unit feeding, clearly this makes equipment cost improve, floor space increases.
Summary of the invention
The object of the present invention is to provide a kind of multiple spot blanking type shaping machine set and forming method, the vibrating forming machine feeding device solving two single stations is often in idle state, the problems such as two cover sliding desk type vibrating forming machine equipment cost raisings, floor space increase.
Technical scheme of the present invention is:
A kind of multiple spot blanking type shaping machine set, this shaping machine set is made up of four forming machines, transfer car(buggy), lower truck and track, and concrete structure is as follows:
Four forming machines: four points that No. 1 forming machine, No. 2 forming machines, No. 3 forming machines, No. 4 forming machines are distributed in rectangle form shaping machine set;
Anode paste blanking point is provided with above shaping machine set center, the below of anode paste blanking point is provided with transfer car(buggy) track, transfer car(buggy) runs on transfer car(buggy) track, transfer car(buggy) is provided with blanking Car Track, No. 1 perpendicular track, No. 2 tracks, No. 3 tracks and No. 4 tracks are provided with in the below of transfer car(buggy) track, every bar track: No. 1 track, No. 2 tracks, No. 3 tracks and No. 4 track correspondences are arranged on corresponding shaping machine: the top of No. 1 forming machine, No. 2 forming machines, No. 3 forming machines, No. 4 forming machines, and match with blanking Car Track.
Described multiple spot blanking type shaping machine set, every platform forming machine is made up of weight, die sleeve and oil cylinder, and forming machine top is disposed with die sleeve and weight, the arranged outside oil cylinder of forming machine.
Described multiple spot blanking type shaping machine set, No. 1 forming machine top is disposed with No. 1 die sleeve and No. 1 weight, is provided with No. 1 oil cylinder on the left of No. 1 forming machine; No. 2 forming machine tops are disposed with No. 2 die sleeves and No. 2 weights, are provided with No. 2 oil cylinders on the right side of No. 2 forming machines; No. 3 forming machine tops are disposed with No. 3 die sleeves and No. 3 weights, are provided with No. 3 oil cylinders on the left of No. 3 forming machines; No. 4 forming machine tops are disposed with No. 4 die sleeves and No. 4 weights, are provided with No. 4 oil cylinders on the right side of No. 4 forming machines.
Described multiple spot blanking type shaping machine set, No. 1 track and No. 2 tracks are arranged on No. II axis, and No. 3 tracks and No. 4 tracks are arranged on No. I axis, and No. I axis and No. II axis being parallel are arranged.
Described multiple spot blanking type shaping machine set, lower truck is at blanking Car Track and 1 to No. 4 track: No. 1 track, No. 2 tracks, No. 3 tracks, No. 4 orbital motions.
Described multiple spot blanking type shaping machine set, the below of lower truck discharge gate arranges stretched wire, and anode basket is arranged on below stretched wire, runs together with stretched wire.
Described multiple spot blanking type shaping machine set, stretched wire is U-shaped layout.
The multiple spot blanking type forming method of described shaping machine set, home position, four weights: No. 1 weight, No. 2 weights, No. 3 weights, No. 4 weights are all promoted on the top of transfer car(buggy) track, and transfer car(buggy) drags the below of lower truck at anode paste blanking point, and anode paste filled by lower truck; When feeding in raw material to No. 1 forming machine, transfer car(buggy) drags lower truck and runs to the direction on No. II axis, and out of service when moving to transfer car(buggy) track and No. II Axis Cross point, lower truck runs left along No. 1 track to the direction of No. 1 forming machine; Reinforced after putting in place, after reinforced end, lower truck runs to the right along No. 1 track, be that No. 2 forming machines feed in raw material through blanking Car Track to 2 track, reinforced terminate after, be back on the blanking Car Track of transfer car(buggy), transfer car(buggy), along transfer car(buggy) orbital motion, moves to below blanking point as lower truck feeds in raw material; Be that No. 3 forming machines and No. 4 forming machines feed in raw material again; Instantly, when truck leaves No. 1 forming machine, No. 1 weight drop, No. 1 forming machine work, during end-of-job, No. 1 weight and No. 1 die sleeve rise successively, and the anode after shaping is pushed on anode basket by No. 1 oil cylinder, and stretched wire is transported.
Advantage of the present invention and effect as follows:
1, the present invention's vibration formation method produces the multiple spot blanking type shaping machine set of anode carbon block, can be embodied as the blanking of multi-shaker vibration forming machine, improves the output of anode carbon block and floor space is little, realizes the labour intensity that automation alleviates workman.
2, the present invention adopts a feed point to provide anode paste to multi-shaker vibration forming machine, increases substantially output.
Accompanying drawing explanation
Fig. 1 is the structural representation of multiple spot blanking type shaping machine set of the present invention.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the top view of Fig. 1.
Fig. 4 is multiple spot blanking type shaping machine set anode basket service chart of the present invention.
In figure: 1. blanking point; 2. transfer car(buggy); 3. transfer car(buggy) track; 4. descend truck; 5. stretched wire; 6. anode basket; 7. anode; 8. No. I axis; 9. No. II axis; 10.1 number forming machine; 11.1 number weight; 12.1 number track; 13.1 number die sleeve; 14.1 number oil cylinder; 20.2 number forming machine; 21.2 number weight; 22.2 number track; 23.2 number die sleeve; 24.2 number oil cylinder; 30.3 number forming machine; 31.3 number weight; 32.3 number track; 33.3 number die sleeve; 34.3 number oil cylinder; 40.4 number forming machine; 41.4 number weight; 42.4 number track; 43.4 number die sleeve; 44.4 number oil cylinder; 50. blanking Car Tracks.
Detailed description of the invention
Below embodiments of the invention are described in detail by reference to the accompanying drawings, but protection scope of the present invention not limit by embodiment.
As shown in Figure 1-Figure 3, multiple spot blanking type shaping machine set of the present invention, be made up of four forming machines, transfer car(buggy) 2, lower truck 4 and various tracks etc., concrete structure is as follows:
Four points that four forming machines (No. 1 forming machine 10, No. 2 forming machines 20, No. 3 forming machines 30, No. 4 forming machines 40) are distributed in rectangle form shaping machine set, and every platform forming machine is made up of weight, die sleeve and oil cylinder etc.Wherein, No. 1 forming machine 10 top is disposed with on the left of No. 1 die sleeve 13 and No. 1 weight 11, No. 1 forming machine 10 and is provided with No. 1 oil cylinder 14; No. 2 forming machine 20 tops are disposed with on the right side of No. 2 die sleeves 23 and No. 2 weights 21, No. 2 forming machines 20 and are provided with No. 2 oil cylinders 24; No. 3 forming machine 30 tops are disposed with on the left of No. 3 die sleeves 33 and No. 3 weights 31, No. 3 forming machines 30 and are provided with No. 3 oil cylinders 34; No. 4 forming machine 40 tops are disposed with on the right side of No. 4 die sleeves 43 and No. 4 weights 41, No. 4 forming machines 40 and are provided with No. 4 oil cylinders 44.
Anode paste blanking point 1 is provided with above shaping machine set center, the below of anode paste blanking point 1 is provided with transfer car(buggy) track 3, transfer car(buggy) 2 runs on transfer car(buggy) track 3, transfer car(buggy) 2 is provided with blanking Car Track 50, No. 1 perpendicular track 12 is provided with in the below of transfer car(buggy) track 3, No. 2 tracks 22, No. 3 tracks 32 and No. 4 tracks 42, every bar track (No. 1 track 12, No. 2 tracks 22, No. 3 tracks 32 and No. 4 tracks 42) correspondence is arranged on corresponding shaping machine (No. 1 forming machine 10, No. 2 forming machines 20, No. 3 forming machines 30, No. 4 forming machines 40) top, and match with blanking Car Track 50.
No. 1 track 12 and No. 2 tracks 22 are arranged on No. II axis 9, and No. 3 tracks 32 and No. 4 tracks 42 are arranged on No. I axis 8, two axis: No. I axis 8 and No. II axis 9 be arranged in parallel.
Lower truck 4 runs at blanking Car Track 50 and 1 to No. 4 track (No. 1 track 12, No. 2 tracks 22, No. 3 tracks 32, No. 4 tracks 42).Stretched wire 5 is arranged on the below of lower truck 4 discharge gate, and anode basket 6 is arranged on below stretched wire 5, runs together with stretched wire 5.Wherein, stretched wire 5 is U-shaped layout.
Identical with No. 1 identical working procedure of forming machine 10 for No. 1 forming machine 10, No. 2 forming machines 20, No. 3 forming machines 30, No. 4 forming machines 40.No. 1 forming machine 10 top is disposed with No. 1 die sleeve 13 and No. 1 weight 11, and left side is provided with No. 1 oil cylinder 14, and its working procedure is as follows:
Home position, four weights (No. 1 weight 11, No. 2 weights 21, No. 3 weights 31, No. 4 weights 41) are all promoted on the top of transfer car(buggy) track 3, and transfer car(buggy) 2 drags lower truck 4 in the below of anode paste blanking point 1, and anode paste filled by lower truck 4.When feeding in raw material to No. 1 forming machine 10, transfer car(buggy) 2 drags lower truck 4 and runs to the direction on No. II axis 9, out of service when moving to transfer car(buggy) track 3 and No. II axis 9 crosspoint, lower truck 4 runs (left lateral) along No. 1 track 12 to the direction of No. 1 forming machine 10, sees Fig. 2; Reinforced after putting in place, after reinforced end, lower truck 4 runs to the right along No. 1 track 12, be that No. 2 forming machines 20 feed in raw material through blanking Car Track 50 to No. 2 tracks 22, after reinforced end, be back on the blanking Car Track 50 of transfer car(buggy) 2, transfer car(buggy) 2 runs along transfer car(buggy) track 3, moves to below blanking point 1 as lower truck 4 feeds in raw material.Be that No. 3 forming machines 30 and No. 4 forming machines 40 feed in raw material again.Instantly when truck 4 leaves No. 1 forming machine 10, No. 1 weight 11 falls, and No. 1 forming machine 10 works, and during end-of-job, No. 1 weight 11 and No. 1 die sleeve 13 rise successively, and the anode 7 after shaping is pushed on anode basket 6 by No. 1 oil cylinder 14, and stretched wire 5 is transported.As shown in Figure 4, stretched wire 5 A place, one end anode basket 6 wait, load anode at the other end B place anode basket 6 of stretched wire 5 and transported by stretched wire.

Claims (8)

1. a multiple spot blanking type shaping machine set, is characterized in that, this shaping machine set is made up of four forming machines, transfer car(buggy), lower truck and track, and concrete structure is as follows:
Four forming machines: four points that No. 1 forming machine, No. 2 forming machines, No. 3 forming machines, No. 4 forming machines are distributed in rectangle form shaping machine set;
Anode paste blanking point is provided with above shaping machine set center, the below of anode paste blanking point is provided with transfer car(buggy) track, transfer car(buggy) runs on transfer car(buggy) track, transfer car(buggy) is provided with blanking Car Track, No. 1 perpendicular track, No. 2 tracks, No. 3 tracks and No. 4 tracks are provided with in the below of transfer car(buggy) track, every bar track: No. 1 track, No. 2 tracks, No. 3 tracks and No. 4 track correspondences are arranged on corresponding shaping machine: the top of No. 1 forming machine, No. 2 forming machines, No. 3 forming machines, No. 4 forming machines, and match with blanking Car Track.
2. according to multiple spot blanking type shaping machine set according to claim 1, it is characterized in that, every platform forming machine is made up of weight, die sleeve and oil cylinder, and forming machine top is disposed with die sleeve and weight, the arranged outside oil cylinder of forming machine.
3. according to multiple spot blanking type shaping machine set according to claim 1, it is characterized in that, No. 1 forming machine top is disposed with No. 1 die sleeve and No. 1 weight, is provided with No. 1 oil cylinder on the left of No. 1 forming machine; No. 2 forming machine tops are disposed with No. 2 die sleeves and No. 2 weights, are provided with No. 2 oil cylinders on the right side of No. 2 forming machines; No. 3 forming machine tops are disposed with No. 3 die sleeves and No. 3 weights, are provided with No. 3 oil cylinders on the left of No. 3 forming machines; No. 4 forming machine tops are disposed with No. 4 die sleeves and No. 4 weights, are provided with No. 4 oil cylinders on the right side of No. 4 forming machines.
4. according to multiple spot blanking type shaping machine set according to claim 1, it is characterized in that, No. 1 track and No. 2 tracks are arranged on No. II axis, and No. 3 tracks and No. 4 tracks are arranged on No. I axis, and No. I axis and No. II axis being parallel are arranged.
5. according to multiple spot blanking type shaping machine set according to claim 1, it is characterized in that, lower truck is at blanking Car Track and 1 to No. 4 track: No. 1 track, No. 2 tracks, No. 3 tracks, No. 4 orbital motions.
6. according to multiple spot blanking type shaping machine set according to claim 1, it is characterized in that, the below of lower truck discharge gate arranges stretched wire, and anode basket is arranged on below stretched wire, runs together with stretched wire.
7. according to multiple spot blanking type shaping machine set according to claim 6, it is characterized in that, stretched wire is U-shaped layout.
8. the multiple spot blanking type forming method of shaping machine set described in a claim 1, it is characterized in that, home position, four weights: No. 1 weight, No. 2 weights, No. 3 weights, No. 4 weights are all promoted on the top of transfer car(buggy) track, transfer car(buggy) drags the below of lower truck at anode paste blanking point, and anode paste filled by lower truck; When feeding in raw material to No. 1 forming machine, transfer car(buggy) drags lower truck and runs to the direction on No. II axis, and out of service when moving to transfer car(buggy) track and No. II Axis Cross point, lower truck runs left along No. 1 track to the direction of No. 1 forming machine; Reinforced after putting in place, after reinforced end, lower truck runs to the right along No. 1 track, be that No. 2 forming machines feed in raw material through blanking Car Track to 2 track, reinforced terminate after, be back on the blanking Car Track of transfer car(buggy), transfer car(buggy), along transfer car(buggy) orbital motion, moves to below blanking point as lower truck feeds in raw material; Be that No. 3 forming machines and No. 4 forming machines feed in raw material again; Instantly, when truck leaves No. 1 forming machine, No. 1 weight drop, No. 1 forming machine work, during end-of-job, No. 1 weight and No. 1 die sleeve rise successively, and the anode after shaping is pushed on anode basket by No. 1 oil cylinder, and stretched wire is transported.
CN201310349916.3A 2013-08-12 2013-08-12 A kind of multiple spot blanking type shaping machine set and forming method Active CN104369258B (en)

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Application Number Priority Date Filing Date Title
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CN104369258A true CN104369258A (en) 2015-02-25
CN104369258B CN104369258B (en) 2016-06-22

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1614096A (en) * 2003-11-07 2005-05-11 马二红 Anodic carbon block vibrating and shaping method for aluminium
CN201052632Y (en) * 2007-06-27 2008-04-30 沈阳博瑞达工程有限公司 Double-station anode carbon block vibration forming machine
CN101200089A (en) * 2006-12-12 2008-06-18 贵阳铝镁设计研究院 Shaping Vibration Table of anode paste
CN201083523Y (en) * 2007-08-10 2008-07-09 沈阳博瑞达工程有限公司 Carbon element paste weighing trolley

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1614096A (en) * 2003-11-07 2005-05-11 马二红 Anodic carbon block vibrating and shaping method for aluminium
CN101200089A (en) * 2006-12-12 2008-06-18 贵阳铝镁设计研究院 Shaping Vibration Table of anode paste
CN201052632Y (en) * 2007-06-27 2008-04-30 沈阳博瑞达工程有限公司 Double-station anode carbon block vibration forming machine
CN201083523Y (en) * 2007-08-10 2008-07-09 沈阳博瑞达工程有限公司 Carbon element paste weighing trolley

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