Summary of the invention
The object of the invention is to solve the deficiencies in the prior art, a kind of citrus fruit grain production line is provided.
The technical solution adopted for the present invention to solve the technical problems is:
Citrus fruit grain production line, comprises the two-way chute alkali treatment system, net-bag type hoisting mechanism, thermal release pot system, vibrosieve system, the chute water law that set gradually and claims pre-scald bulking system and cool warehouse-entering system for raw except core system, lamp inspection department:
Described two-way chute alkali treatment system, comprise the tangerine lobe pretreatment pool set gradually, first net belt type elevator, aeration type wiper mechanism, second net belt type elevator, alkali treatment groove and alkaline stream add pond, described alkaline stream adds pond and is connected with benefit alkali pond and moisturizing pond, described second net belt type elevator and alkali treatment groove correspondence walk abreast and arrange two groups, described alkali treatment groove is from top to bottom by first order alkali treatment groove, second level alkali treatment groove and third level alkali treatment groove in series, described system also comprises first order buck recovery pond, second level buck recovery pond and third level buck recovery pond, described first order alkali treatment groove, second level alkali treatment groove and third level alkali treatment groove are respectively by drain pipe and first order buck recovery pond, second level buck recovery pond is communicated with third level buck recovery pond, first order buck recovery pond is communicated with aeration type wiper mechanism by loopback pipe, second buck recovery pond is communicated with tangerine lobe pretreatment pool by loopback pipe, third level buck recovery pond is communicated with first order alkali treatment groove by loopback pipe, described third level buck recovery pond is also connected with mends alkali pond and moisturizing pond, this treatment system is optimized existing chute soda acid treatment process, adjustment acid treatment link completes to tangerine lobe pretreatment pool, alkali treatment changes parallel material loading, and alkali treatment ability comparatively prior art doubles, and alkali lye adds in alkali treatment groove by stream, overcome the deficiency manually adding alkali lye, add alkali equilibrium, stay in grade, comprehensive utilization is reclaimed in the buck classification of alkali treatment groove, decrease water consumption, reduce sewage discharge,
Described thermal release pot system, comprise the first chute, the second chute, the 3rd chute, the 4th chute, some lautertuns and some thermal release pots for moisturizing, the feed end of the first chute is connected with the discharge end of net-bag type hoisting mechanism, the import of lautertuns is communicated with the first chute, the trapped substance outlet of lautertuns is placed in above the pot mouth of thermal release pot, the permeate outlet of lautertuns is placed in the top of the 3rd chute, the discharging opening of thermal release pot is communicated with the 4th chute, the second chute and the 3rd chute and between the 3rd chute with the 4th chute all logical charge tube be communicated with; Tangerine lobe is after the process of soda acid treatment system, separation plants is entered by first-class concentrated flow after promoting certain altitude by net-bag type elevator, material in first chute is filtered by lautertuns and removes water, trapped substance enters separation pot, carry out thermal release process after adding hot water, permeate enters the 3rd chute, and the second chute is used for supplementing water, enter the 4th chute after the water of the second chute and the 3rd chute converges, enter next operation for the material promoted in the 4th chute;
Described vibrosieve system: comprise the Buffer Pool be communicated with the 4th chute, first point of measuring tank, some one-level screening machines, second component groove, some permeate secondary screening machines, at least one trapped substance secondary screening machine and three-component groove, the discharge end of described Buffer Pool is communicated with first point of measuring tank by chute, the discharging opening of first point of measuring tank is placed in above the charging aperture of one-level screening machine, the permeate outlet of one-level screening machine is communicated with second component groove, the discharging opening of second component groove is placed in above permeate secondary screening machine charging aperture, the discharging opening of permeate secondary screening machine is communicated with three-component groove, the trapped substance of one-level screening machine is discharged by the port of export, then by artificial or lift mechanism lifts in trapped substance secondary screening machine, described one-level screening machine, permeate secondary screening machine and trapped substance secondary screening machine include vibrating mechanism, screening mechanism, material collection mechanism, material output mechanism and the bracing frame for support screen sub-agencies, described screening mechanism is fixedly mounted on inside bracing frame, vibrating mechanism is fixedly mounted on bracing frame top, described material collection mechanism is positioned at immediately below screening mechanism, and material output mechanism is located at the outlet of material collection mechanism, described screening mechanism is made up of the first sieve aperture portion and the second sieve aperture portion, and the angle in described first sieve aperture portion and the second sieve aperture portion is 170-175 °, the aperture in the first sieve aperture portion of described one-level screening machine is different from the aperture in the second sieve aperture portion, is respectively 4-5mm and 6-7mm, first sieve aperture portion of described permeate secondary screening machine is identical with the aperture in the second sieve aperture portion, is 4-5mm, first sieve aperture portion of described trapped substance screening machine is identical with the aperture in the second sieve aperture portion, is 6-7mm, last process flow into Buffer Pool containing pulp/or fruit grain logistics by chute, and then enter one-level screening machine through first point of measuring tank, open vibrating mechanism, vibrating mechanism drives screening mechanism shake, and then the first order realizing material is separated, and then enter in secondary screening machine and carry out regrading, qualified material after sieving drains into subsequent processing through three-component groove, this technical scheme overcomes the deficiency of artificial screening, production efficiency is high, production cost is low, one-level screening mechanism arranges the first sieve aperture portion and the second sieve aperture portion (also can be referred to as pore sieve part and gross porosity sieve part), size is divided in aperture, screening efficiency can be significantly improved, if the fine ga(u)ge screen that whole one-level screening mechanism adopts aperture less, discharge end near screening mechanism exists be trapped in a large number second, these second filter on fine ga(u)ge screen slower, affect screening efficiency, material on screening mechanism is caused to block up time serious, affect the continuity of whole production line, if whole screening mechanism adopts coarse mesh, can improve screening efficiency as early as possible, but the pulp/of screening acquisition or fruit grain quality can not meet quality requirement, one-level screening machine is by fine mesh and wide-meshed design for this reason, can screening efficiency be ensured, the quality of sieving the product obtained can be ensured again, permeate secondary screening machine mainly sieves again for the material that sifts out in one-level screening machine second sieve aperture portion, to obtain the homogeneous permeate of quality, trapped substance secondary screening machine sieves again for the trapped substance of one-level screening machine, to improve the rate of recovery of product, the reasonable disposition of one-level screening machine, permeate secondary screening machine and trapped substance screening machine three, production efficiency can be ensured, can product quality be ensured again, relative to the screening mode of prior art, there is outstanding substantive distinguishing features and significant progress,
Described chute water law is except core system, comprise net belt type elevator, first buffering sub-material pond, one-level air supporting screening machine, comb grid hang muscle groove, second buffering sub-material pond, 5th chute, material collection pond, described net-bag type elevator is used for the mass transport to the first in three-component groove to cushion in sub-material pond, the discharging opening of three-component groove is connected with the feed end of net belt type elevator, the discharge end of described net belt type elevator is placed in above the charging aperture in the first buffering sub-material pond, described first buffering sub-material pond leads to charge tube and is communicated with one-level air supporting screening machine feed end, described comb grid are hung muscle groove internal fixtion and are provided with comb grid extension rib, one end that comb grid hang muscle groove is communicated with the discharge end of air supporting screening machine, the other end and second cushions sub-material pond and is communicated with, the discharge end in described second buffering sub-material pond is communicated with the 5th chute, some downflow weirs are provided with in 5th chute, the outlet of the 5th chute is communicated with material collection pond, through screening operation screening after material through three-component concentrated flow to net belt type elevator, the first buffering sub-material pond transition is promoted to via net belt type elevator, then material enters one-level air floating sieve extension set air supporting screening to remove fruit assorted, material flow after air supporting screening hangs muscle groove through comb grid, by the silk (silk on raw material tangerine sheet surface in material, preceding processes is difficult to remove to be brought into) stop, then the second buffering sub-material pond transition is flowed into, flow through the 5th chute again, in the process that material flows in the 5th chute, fruit residual in material is mixed (air supporting screen the fruit that can not remove and mixed) because proportion is than pulp or really grain is large, the slow sedimentation of meeting, and then blocked by some downflow weirs, realize the object of impurity elimination, final material is collected to material collection pond and treats subsequent processing process,
Described lamp inspection department claims the pre-bulking system that scalds to comprise lamp inspection workbench, Si Cheng mechanism, pre-ironing mechanism, auxiliary agent collocation mechanism, vibration filling mechanism, described lamp inspection workbench, Si Cheng mechanism is positioned at pre-ironing mechanism front end, described vibration filling mechanism is positioned at the rear end of pre-ironing mechanism, auxiliary agent collocation mechanism is positioned at the side of vibration filling mechanism, the discharging opening of auxiliary agent collocation mechanism is placed in above the charging aperture of vibration filling mechanism, described vibration filling mechanism comprises support, hopper and vibrating motor, described hopper is all fixedly connected with support with vibrating motor, the bottom of described hopper is also fixed with discharge nozzle, described vibrating motor is used for driving arm and hopper is shaken and then drive the pulp/fruit grain in hopper to flow out along discharge nozzle,
Described cooling warehouse-entering system for raw comprises cooling bay and conveyer belt, and the material after vibration filling mechanism is filling is sent in cooling bay by conveyer belt and cooled together with pail pack, and then delivers to warehouse storage through conveyer belt.
As preferably, described aeration type wiper mechanism is made up of aeration type cleaning machine, drawing mechanism and tune amount device, the charging aperture of described aeration type cleaning machine is positioned at the below of the first net belt type elevator discharging opening, the discharging opening of described aeration type cleaning machine is placed in the top of drawing mechanism charging aperture, and the discharging opening of drawing mechanism is connected with tune amount device.
More preferably, described aeration type cleaning machine comprises: rinse bath, and described rinse bath comprises independently cleaning area and auxiliary region;
Be positioned at the stainless (steel) wire formula conveyer belt of inside, cleaning area, this stainless (steel) wire formula conveyer belt extends to auxiliary region;
Be positioned at top, cleaning area for stirring some manipulators of rinse bath tangerine lobe;
For the first drive motors of driving device hand with for driving the second drive motors of stainless (steel) wire formula conveyer belt, described first drive motors is fixedly mounted on the top of cleaning area, and described second drive motors is fixedly mounted on auxiliary region;
For the aeration tube of aeration, described aeration tube is arranged along rinse bath periphery, and aeration tube is positioned at the bottom of stainless (steel) wire formula conveyer belt; And switch board.
More preferably
,described manipulator by the first pedestal, the second pedestal, connecting rod, actuating arm, be fixed on the pawl arm on connecting rod and form with the pawl that pawl arm is rotationally connected, first pedestal and the second pedestal weld with rinse bath respectively, the two ends of connecting rod are rotationally connected with the first pedestal and the second pedestal respectively, and actuating arm and connecting rod are rotationally connected.
As preferably, some maos of rollers of the parallel arranged that described drawing mechanism comprises casing and is positioned at casing are formed, described hair roller is connected with body pivot, described tune amount device is by adjusting measuring tank and being positioned at forming for the stopper controlling inventory of its outlet, described stopper is made up of T-shaped chute, arc-shaped limit bar and limiting plate, two ends and the chute of arc-shaped limit bar are fixed, and one end and the chute of limiting plate are rotationally connected, and the other end and arc-shaped limit bar are slidably connected.
Tangerine lobe through being sent in aeration type cleaning machine by the first guipure elevator after acid treatment in pretreatment pool, driven by stainless (steel) wire formula conveyer belt and move toward discharging opening direction, in rinse bath, water level exceeds stainless (steel) wire formula conveyer belt 10cm, tangerine lobe rolls friction in the rinse bath of aeration, manipulator and current move in the other direction, the tangerine lobe being bonded to block is separated, and the impurity on tangerine lobe surface is effectively removed; Be provided with some maos of rollers in drawing mechanism, in the process that during discharging, tangerine lobe rolls forward on hair roller, the impurity such as hair are removed further, then enter tune measuring tank, and the stopper adjusting measuring tank to arrange can ensure the equilibrium that feeds intake.
As preferably, described thermal release pot comprises drive motors and the fixed mount for installing drive motors, also comprise the opened type thermal release pot body of jacketed and inverted Y-shaped paddle, the bottom of thermal release pot body is provided with discharge nozzle and the controlling organization for controlling discharge nozzle discharge, described fixed mount is fixedly mounted on the top of thermal release pot body, drive motors is fixedly connected with fixed mount, paddle is fixedly connected with the output shaft of drive motors, described thermal release pot body is close to the vertical uniform welding of inwall some block pieces, the cross section of described block piece is triangular in shape, described block piece adopts the angle bar of 4cm*4cm*50cm to process, the armshaft length of described paddle is 30cm, diameter 60mm, wherein armshaft be positioned at thermal release pot body pot mouth plane below length be 15cm, the Y arm lengths of described paddle is 40cm, diameter 38mm, angle between Y arm is 60-80 DEG C, the end of Y arm is 6cm from the distance of thermal release pot inner body wall, described controlling organization is formed by fixedly connecting by slide plate and handle, the periphery that described thermal release pot body bottom portion is positioned at discharging opening is fixed with the chute matched with slide plate, pass through slide plate, handle coordinates with chute the unlatching or closedown that realize discharge nozzle, described handle extends to the pot mouth of thermal release pot body, described thermal release pot also comprises the stationary pipes for laying temperature probe, described stationary pipes is welded with fixed mount and is stretched into thermal release pot body interior.
Tangerine lobe in thermal release pot body with certain proportion water Hybrid Heating, the pectin between cyst digests dissolving under the effect of heat, and tangerine lobe capsule is satisfied undergoes rapid expansion, and row tears open mutually, and in whipping process, cyst is separated gradually, and design and key points for operation are summarized as follows:
1, all steel electric stirring jacketed pan: pass into Steam Heating by chuck, steam inlet establishes temperature controller and two pass steam valve to prevent gas leakage, thermal release pot body is close to the angle bar that inwall vertically welds three 4cm*4cm*50cm, frictional force is increased when being mainly used in stirring, drive motors rotating speed per minute 100-120 turns, bottom discharge mouth bore 6cm*6cm, facilitates discharging.
2, thermal release key points for operation: after tangerine lobe enters pot, the hot water (heating water can improve production effect) of implantation temperature 90, the ratio of tangerine lobe and water is 1:1, when coolant-temperature gage in pot reaches 50 degree, start stirring to heat, temperature reaches when 70-75 spends and stops heating, every pot of material mixing time 7-10 minute, and as found, in pot, material rotates from fast to slow or do not turn, heating water both can, when observation cyst presents crocus or tangerine lobe cyst is separated completely, stop stirring, discharging.
As preferably, described first point of measuring tank, second component groove and three-component groove are by a point measuring tank body, arc-shaped limit bar and limiting plate composition, the two ends of arc-shaped limit bar are fixedly connected with the inwall of separating tank body respectively, one end of limiting plate and the inwall of separating tank body are rotationally connected, the other end and arc-shaped limit bar are slidably connected, support frame as described above comprises upper support frame and is located at two groups of lower support framves of its longitudinal both sides, described lower support frame is connected with upper support frame by beam, described vibrating mechanism is fixedly mounted on the top of upper support frame, screening mechanism is fixedly mounted on the bottom of upper support frame, described vibrating mechanism is made up of fixed mount and at least two group vibrating motors, vibrating mechanism is welded with upper support frame by fixed mount, described fixed mount longitudinal section along its length triangle in obtuse angle, the number of degrees of a minimum acute angle of described obtuse triangle are 25-30 °, described material collection mechanism comprises the first tapered hopper, second hopper and the material demarcation strip be positioned at therebetween, first hopper, second hopper and material demarcation strip are by being welded to connect, described first hopper is positioned at the below in the first sieve aperture portion, second hopper is positioned at the below in the second sieve aperture portion, described material output mechanism comprises the first bend, second bend and free end, first bend is fixedly connected with the outlet of the first hopper or the second hopper, second bend is placed in the outer upper of the first hopper or the second hopper, the height of the second bend is higher than the bottom surface of screening mechanism, the difference in height of the bottom surface of the second bend and screening mechanism is 10-15cm, described material output mechanism adopts wired hose to process, described one-level screening machine, permeate secondary screening machine and trapped substance secondary screening machine all also comprise the housing being welded in material collection mechanism outside, the length of housing is greater than the length of screening mechanism, and also comprise the thick foreign material material collecting mechanism of the thick foreign material material that collection screen sub-agencies retains, thick foreign material material collecting mechanism is fixedly mounted on the side of housing, and its entrance is placed in immediately below screening mechanism thick foreign material material outlet side, be positioned at thick foreign material material outlet side and be processed with arc crimping to downward-extension in the width direction.
In this technical scheme, the Oscillation Amplitude being arranged so that upper support frame of beam strengthens, vibrating effect is better, simultaneously not fragile upper support frame, and in operating process, noise also significantly reduces, in addition, under this technical scheme, the material on screening mechanism is that staged is advanced, and does not need extra driving force, in the process of screening, there is certain effect of pushing ahead to the material on screening mechanism, realize the screening of material and move ahead self-driven; Under the best angle design of 25-30 °, the optimum efficiency that can realize material screening simultaneously He move ahead.
In addition, material output mechanism uses that siphon principle is intermittent from the second hopper or the first hopper, discharge collected permeate to subsequent processing, the application of siphon principle reaches two effects: first, keep water level certain in screening mechanism, when pulp/or the screening of fruit grain require to there is certain water level in screening mechanism, screening effect is best, water level is too high or too low all affects screening effect, the height of the second bend is higher than the bottom surface 10-15cm of screening mechanism for this reason, when the height of the water level in screening mechanism higher than the second bend, the in-house material of material collection can drain into subsequent processing due to siphon, when the water level decreasing in screening mechanism is to certain water level, siphon stops, in addition, siphon is relied on to realize the control of water level in the discharge of material and screening mechanism, good reliability, without additional energy, saving production cost.
As preferably, described comb grid are hung rib and are made up of base plate and the rib of some aciculiform stainless steels that is vertically fixed on base plate, base plate is also provided with some flushing holes, described comb grid are hung muscle groove and are obliquely installed, 5th chute is horizontally disposed with, the angle of inclination that comb grid hang muscle groove is 45 ~ 60 °, and described system also comprises secondary air-floatation screening machine, again screens for screening to one-level air supporting screening machine the fruit stone retained, the height of described downflow weir is 1/5 ~ 1/6 of the 5th chute degree of depth, described one-level air supporting screening machine and secondary air-floatation screening machine include separating tank, described separating tank comprises workspace, auxiliary region and the deflector between workspace and auxiliary region, the two ends of described deflector are fixedly connected with the inwall of separating tank respectively, this deflector is formed by fixedly connecting by isolation part and diversion division, the angle of isolation part and diversion division in obtuse angle, the bottom of described workspace is tapered and be provided with discharging opening, the side of workspace is fixed with compressed air access tube, the height that the diversion division of described deflector vertically projects is 1/2 of projected length along its length, before described auxiliary region, rear both sides are unenclosed construction, this open type mechanism forms the material outlet of auxiliary region, described compressed air access tube end is fixedly connected with air distribution pipe along groove width direction, described air distribution pipe is circumferentially evenly provided with some air-distribution holes, the aperture in described air-distribution hole is 0.3-0.5mm, described separating tank, deflector, compressed air access tube and air distribution pipe process by stainless steel.
This technical scheme reasonable in design, simple to operate, impurity elimination efficiency is high, impurity elimination is effective, energy consumption consumes low, very easily realizes suitability for industrialized production.
As preferably, described pre-ironing mechanism comprises: the pre-of carrying vapour access port scalds groove, and the described pre-groove that scalds comprises independently Yu Tang district and auxiliary region; Along the pre-rail groove scalding groove inwall and arrange, be located at the stainless (steel) wire formula conveyer belt in rail groove, this stainless (steel) wire formula conveyer belt extends to auxiliary region by Yu Tang district, and the stainless (steel) wire formula conveyer belt of Yu Tang district and auxiliary region is the angle of 150-155 °; For driving the drive motors of stainless (steel) wire formula conveyer belt and controlling the switch board of this drive motors, described stainless (steel) wire formula conveyer belt zone face is evenly fixed with some limited blocks along its length, and the top of described Yu Tang district and auxiliary region is also fixed with some top covers in interval.
Lamp examines qualified product by Si Cheng mechanism, take quantitative pulp/or fruit grain, load in material box, this material box is placed in pre-ironing mechanism, pre-scalding in groove fills hot water in advance, by being steam heated to technological temperature, open drive motors, the material box filling pulp/fruit grain passes Yu Tang Cao Yutang district under the drive of stainless (steel) wire formula conveyer belt, after completing heat sterilization, material box is transferred into auxiliary region, then artificial input by material in material box is vibrated in bottle placer, use this pre-ironing mechanism, pre-boiling hot time and temperature are easy to control, between each batch, product quality is homogeneous, steady quality,
As preferably, the support of described vibration filling mechanism is made up of upper bracket and lower carriage, connected by beam between upper bracket and lower carriage, described hopper is provided with two groups, two groups of hoppers are symmetricly set on the both sides of upper bracket, and described vibrating motor is arranged between two groups of hoppers, and described hopper conically, described lower carriage is evenly fixed with some reinforcements, and described support and hopper all adopt stainless steel to make.
The invention has the beneficial effects as follows: whole production process can reach continuous productive process, and labour intensity is low, and production efficiency is high, the product quality fluctuation of each production process is little, and the stability of fruit granule product is secure, and production process controllability is good.
Accompanying drawing explanation
Fig. 1 is the flow chart of production line of the present invention;
Fig. 2 is the structural representation of aeration type cleaning machine mechanism in Fig. 1;
Fig. 3 is the schematic diagram of manipulator in Fig. 2;
Fig. 4 is the pawl arm of manipulator in Fig. 2 and the schematic diagram of pawl;
Fig. 5 is the right view of discharging mechanism in Fig. 2;
Fig. 6 is the structural representation of the stopper adjusting measuring mechanism in Fig. 2;
Fig. 7 is the schematic diagram of thermal release system in Fig. 1;
Fig. 8 is the another kind of schematic diagram of thermal release system in Fig. 1;
Fig. 9 is the structural representation of thermal release pot in Fig. 7;
Figure 10 is the partial enlarged drawing of thermal release pot controlling organization;
Figure 11 is the schematic diagram of vibrosieve system in Fig. 1;
Figure 12 is the structural representation of one-level screening machine in Figure 12;
Figure 13 is the front view of Figure 13;
Figure 14 is the structural representation that in Fig. 1, chute water law removes core system;
Figure 15 is the structural representation of one-level air supporting screening machine (secondary air-floatation screening machine) in Figure 15;
Figure 16 is the structural representation of pre-ironing mechanism;
Figure 17 is the structural representation of vibration filling mechanism.
Wherein: 01, aeration type wiper mechanism, 011, aeration type cleaning machine, 1a, rinse bath, 1b, stainless (steel) wire formula conveyer belt, 1c, manipulator, 1d, first drive motors, 1e, second drive motors, 1f, switch board, 012, drawing mechanism, 013, tune amount device, 02, first chute, 03, second chute, 04, 3rd chute, 05, 4th chute, 06, lautertuns, 07, thermal release pot, 071, paddle, 072, block piece, 073, slide plate, 074, handle, 075, chute, 076, stationary pipes, 08, Buffer Pool, 09, first point of measuring tank, 10, second component groove, 11, three-component groove, 12, vibrating mechanism, 121, fixed mount, 122, vibrating motor, 13, screening mechanism, 131, first sieve aperture portion, 132, second sieve aperture portion, 14, material collection mechanism, 141, first hopper, 142, second hopper, 143, material demarcation strip, 144, housing, 15, material output mechanism, 151, first bend, 152, second bend, 153, free end, 16, bracing frame, 161, upper support frame, 162, lower support frame, 17, first buffering sub-material pond, 18, comb grid hang muscle groove, and 19, second buffering sub-material pond, 20, 5th chute, 21, material collection pond, 22, pre-ironing mechanism, 221, pre-boiling hot groove, 222, stainless (steel) wire formula conveyer belt, 223, drive motors, 224, switch board, 23, vibration filling mechanism, 231, support, 232, hopper, 233, vibrating motor, 24, separating tank, 25, deflector, 26, compressed air access tube, 27, air distribution pipe.
Detailed description of the invention
Below by specific embodiment, technical scheme of the present invention is described in further detail.
Embodiment:
As shown in Figure 1, citrus fruit grain production line, comprises two-way chute alkali treatment system, net-bag type elevator, thermal release pot system, vibrosieve system, the chute water law of installing successively and claims pre-scald bulking system and cool warehouse-entering system for raw except core system, lamp inspection department:
Described two-way chute alkali treatment system, comprise the tangerine lobe pretreatment pool installed successively, first net belt type elevator, aeration type wiper mechanism 01, second net belt type elevator, alkali treatment groove and alkaline stream add pond, described alkaline stream adds pond and is connected with benefit alkali pond and moisturizing pond, described second net belt type elevator and alkali treatment groove correspondence walk abreast and arrange two groups, described alkali treatment groove is from top to bottom by first order alkali treatment groove, second level alkali treatment groove and third level alkali treatment groove in series, described system also comprises first order buck recovery pond, second level buck recovery pond and third level buck recovery pond, described first order alkali treatment groove, second level alkali treatment groove and third level alkali treatment groove are respectively by drain pipe and first order buck recovery pond, second level buck recovery pond is communicated with third level buck recovery pond, first order buck recovery pond is communicated with aeration type wiper mechanism by loopback pipe, second buck recovery pond is communicated with tangerine lobe pretreatment pool by loopback pipe, third level buck recovery pond is communicated with first order alkali treatment groove by loopback pipe, described third level buck recovery pond is also connected with mends alkali pond and moisturizing pond,
As shown in Figure 2, described aeration type wiper mechanism 01 is made up of aeration type cleaning machine 011, drawing mechanism 012 and tune amount device 013, the charging aperture of described aeration type cleaning machine 011 is positioned at the below of the first net belt type elevator discharging opening, the discharging opening of described aeration type cleaning machine 011 is placed in the top of drawing mechanism 012 charging aperture, the discharging opening of drawing mechanism 012 is connected with tune amount device 013, described aeration type cleaning machine 011 comprises: rinse bath 1a, and described rinse bath 1a comprises independently cleaning area and auxiliary region; Be positioned at the stainless (steel) wire formula conveyer belt 1b of inside, cleaning area, this stainless (steel) wire formula conveyer belt 1b extends to auxiliary region; Be positioned at top, cleaning area for stirring some manipulator 1c of rinse bath 1a tangerine lobe; For the first drive motors 1d of driving device hand 1c with for driving the second drive motors 1e of stainless (steel) wire formula conveyer belt 1b, described first drive motors 1d is fixedly mounted on the top of cleaning area, and described second drive motors 1e is fixedly mounted on auxiliary region; For the aeration tube of aeration, described aeration tube is arranged along rinse bath 1a periphery, and aeration tube is positioned at the bottom of stainless (steel) wire formula conveyer belt 1b; And for controlling the switch board 1f of the first drive motors 1d and the second drive motors 1e;
As shown in Figure 3 and Figure 4, described manipulator 1c by the first pedestal, the second pedestal, connecting rod, actuating arm, be fixed on the pawl arm on connecting rod and form with the pawl that pawl arm is rotationally connected, first pedestal and the second pedestal weld with rinse bath respectively, the two ends of connecting rod are rotationally connected with the first pedestal and the second pedestal respectively, and actuating arm and connecting rod are rotationally connected;
As shown in Figure 5 and Figure 6, some maos of rollers of the parallel arranged that described drawing mechanism 012 comprises casing and is positioned at casing are formed, described hair roller is connected with body pivot, described tune amount device 013 is by adjusting measuring tank and being positioned at forming for the stopper controlling inventory of its outlet, described stopper is made up of T-shaped chute, arc-shaped limit bar and limiting plate, two ends and the chute of arc-shaped limit bar are fixed, and one end and the chute of limiting plate are rotationally connected, and the other end and arc-shaped limit bar are slidably connected.
As shown in Figure 7 and Figure 8, described thermal release pot system, comprise the first chute 02, for the second chute 03 of moisturizing, 3rd chute 04, 4th chute 05, some lautertuns 06 and some thermal release pots 07, the feed end of the first chute 02 is connected with the discharge end of net-bag type elevator, the import of lautertuns 06 is communicated with the first chute 02, the trapped substance outlet of lautertuns 06 is placed in above the pot mouth of thermal release pot 07, the permeate outlet of lautertuns 06 is placed in the top of the 3rd chute 04, the discharging opening of thermal release pot 07 is communicated with the 4th chute 05, second chute 03 and the 3rd chute 04 and between the 3rd chute 04 with the 4th chute 05 all logical charge tube be communicated with,
As shown in Figure 9 and Figure 10, described thermal release pot 07 comprises drive motors and the fixed mount for installing drive motors, also comprise opened type thermal release pot body and the inverted Y-shaped paddle 071 of jacketed, the bottom of thermal release pot body is provided with discharge nozzle and the controlling organization for controlling discharge nozzle discharge, described fixed mount is fixedly mounted on the top of thermal release pot body, drive motors is fixedly connected with fixed mount, paddle 071 is fixedly connected with the output shaft of drive motors, described thermal release pot body is close to the vertical uniform welding of inwall some block pieces 072, the cross section of described block piece 072 is triangular in shape, described block piece 072 adopts the angle bar of 4cm*4cm*50cm to process, the armshaft length of described paddle 071 is 30cm, diameter 60mm, wherein armshaft be positioned at thermal release pot body pot mouth plane below length be 15cm, the Y arm lengths of described paddle 072 is 40cm, diameter 38mm, angle between Y arm is 60-80 DEG C, the end of Y arm is 6cm from the distance of thermal release pot inner body wall, described controlling organization is formed by fixedly connecting by slide plate 073 and handle 074, the periphery that described thermal release pot body bottom portion is positioned at discharging opening is fixed with the chute 075 matched with slide plate, by slide plate 073, handle 074 coordinates with chute 075 the unlatching or closedown that realize discharge nozzle, described handle 074 extends to the pot mouth of thermal release pot body, described thermal release pot also comprises the stationary pipes 076 for laying temperature probe, described stationary pipes 076 is welded with fixed mount and is stretched into thermal release pot body interior.
As Figure 11, shown in Figure 12 and Figure 13, described vibrosieve system: comprise the Buffer Pool 08 be communicated with the 4th chute 05, first point of measuring tank 09, some one-level screening machines, second component groove 10, some permeate secondary screening machines, at least one trapped substance secondary screening machine and three-component groove 11, the discharge end of described Buffer Pool 08 is communicated with first point of measuring tank 09 by chute, the discharging opening of first point of measuring tank 09 is placed in above the charging aperture of one-level screening machine, the permeate outlet of one-level screening machine is communicated with second component groove 10, the discharging opening of second component groove 10 is placed in above permeate secondary screening machine charging aperture, the discharging opening of permeate secondary screening machine is communicated with three-component groove 11, the trapped substance of one-level screening machine is discharged by the port of export, then by artificial or lift mechanism lifts in trapped substance secondary screening machine, described one-level screening machine, permeate secondary screening machine and trapped substance secondary screening machine include vibrating mechanism 12, screening mechanism 13, material collection mechanism 14, material output mechanism 15 and the bracing frame 16 for support screen sub-agencies, described screening mechanism 13 is fixedly mounted on inside bracing frame 16, vibrating mechanism 12 is fixedly mounted on bracing frame 16 top, described material collection mechanism 14 is positioned at immediately below screening mechanism 13, and material output mechanism 15 is located at the outlet of material collection mechanism 14, described screening mechanism 13 is made up of the first sieve aperture portion 131 and the second sieve aperture portion 132, and the angle in described first sieve aperture portion 131 and the second sieve aperture portion 132 is 170-175 °, the aperture in the first sieve aperture portion 131 of described one-level screening machine is different from the aperture in the second sieve aperture portion 132, is respectively 4-5mm and 6-7mm, first sieve aperture portion 131 of described permeate secondary screening machine is identical with the aperture in the second sieve aperture portion 132, is 4-5mm, first sieve aperture portion 131 of described trapped substance screening machine is identical with the aperture in the second sieve aperture portion 132, is 6-7mm,
Described first point of measuring tank 09, second component groove 10 and three-component groove 11 are by a point measuring tank body, arc-shaped limit bar and limiting plate composition, the two ends of arc-shaped limit bar are fixedly connected with the inwall of separating tank body respectively, one end of limiting plate and the inwall of separating tank body are rotationally connected, the other end and arc-shaped limit bar are slidably connected, support frame as described above 16 comprises upper support frame 161 and is located at two groups of lower support framves 162 of its longitudinal both sides, described lower support frame 162 is connected with upper support frame 161 by beam, described vibrating mechanism 12 is fixedly mounted on the top of upper support frame 161, screening mechanism 13 is fixedly mounted on the bottom of upper support frame 161, described vibrating mechanism 12 is made up of fixed mount 121 and at least two group vibrating motors 122, vibrating mechanism 12 is welded with upper support frame 161 by fixed mount 121, described fixed mount 121 longitudinal section triangle in obtuse angle along its length, the number of degrees of a minimum acute angle of described obtuse triangle are 25-30 °, described material collection mechanism 14 comprises the first tapered hopper 141, second hopper 142 and the material demarcation strip 143 be positioned at therebetween, first hopper 141, second hopper 142 and material demarcation strip 143 are by being welded to connect, described first hopper 141 is positioned at the below in the first sieve aperture portion 131, second hopper 142 is positioned at the below in the second sieve aperture portion 132, described material output mechanism 15 comprises the first bend 151, second bend 152 and free end 153, first bend 151 is fixedly connected with the outlet of the first hopper 141 or the second hopper 142, second bend 152 is placed in the outer upper of the first hopper 141 or the second hopper 142, the height of the second bend 152 is higher than the bottom surface of screening mechanism 13, second bend 152 is 10-15cm with the difference in height of the bottom surface of screening mechanism 13, described material output mechanism 15 adopts wired hose to process, described one-level screening machine, permeate secondary screening machine and trapped substance secondary screening machine all also comprise the housing 144 being welded in material collection mechanism 14 outside, the length of housing 144 is greater than the length of screening mechanism 13, and also comprise the thick foreign material material collecting mechanism of the thick foreign material material that collection screen sub-agencies 13 retains, thick foreign material material collecting mechanism is fixedly mounted on the side of housing 144, and its entrance is placed in immediately below the thick foreign material material outlet side of screening mechanism 13, be positioned at thick foreign material material outlet side and be also processed with arc crimping to downward-extension in the width direction.
As shown in Figure 14 and Figure 15, described chute water law is except core system, comprise net belt type elevator, first buffering sub-material pond 17, one-level air supporting screening machine, comb grid hang muscle groove 18, second buffering sub-material pond 19, 5th chute 20, material collection pond 21, described net-bag type elevator is used for the mass transport to the first in three-component groove 11 to cushion in sub-material pond 17, the discharging opening of three-component groove 11 is connected with the feed end of net belt type elevator, the discharge end of described net belt type elevator is placed in above the charging aperture in the first buffering sub-material pond 17, described first buffering sub-material pond 17 leads to charge tube and is communicated with one-level air supporting screening machine feed end, described comb grid are hung muscle groove 18 internal fixtion and are provided with comb grid extension rib, one end that comb grid hang muscle groove 18 is communicated with the discharge end of one-level air supporting screening machine, the other end and second cushions sub-material pond 19 and is communicated with, the discharge end in described second buffering sub-material pond 17 is communicated with the 5th chute 20, some downflow weirs are processed with in 5th chute 20, the outlet of the 5th chute 20 is communicated with material collection pond 21, described comb grid are hung rib and are made up of base plate and the rib of some aciculiform stainless steels that is vertically welded on base plate, base plate is also provided with some flushing holes, described comb grid are hung muscle groove 18 and are obliquely installed, 5th chute 20 is horizontally disposed with, the angle of inclination that comb grid hang muscle groove 18 is 45 ~ 60 °, described system also comprises secondary air-floatation screening machine, again screen for screening to one-level air supporting screening machine the fruit stone retained,
The height of described downflow weir is 1/5 ~ 1/6 of the 5th chute 20 degree of depth, described one-level air supporting screening machine and secondary air-floatation screening machine include separating tank 24, described separating tank 24 comprises workspace, auxiliary region and the deflector between workspace and auxiliary region 25, the two ends of described deflector 25 are fixedly connected with the inwall of separating tank 24 respectively, this deflector 25 is formed by fixedly connecting by isolation part and diversion division, the angle of isolation part and diversion division in obtuse angle, the bottom of described workspace is tapered and be provided with discharging opening, the side of workspace is fixed with compressed air access tube 26, the height that the diversion division of described deflector 25 vertically projects is 1/2 of projected length along its length, before described auxiliary region, rear both sides are unenclosed construction, this open type mechanism forms the material outlet of auxiliary region, described compressed air access tube 26 end is fixedly connected with air distribution pipe 27 along groove width direction, described air distribution pipe 27 is circumferentially evenly provided with some air-distribution holes, the aperture in described air-distribution hole is 0.3-0.5mm, described separating tank 24, deflector 25, compressed air access tube 26 and air distribution pipe 27 process by stainless steel.
As shown in FIG. 16 and 17, described lamp inspection department claims the pre-bulking system that scalds to comprise lamp inspection workbench, Si Cheng mechanism, pre-ironing mechanism 22, auxiliary agent collocation mechanism, vibration filling mechanism 23, described lamp inspection workbench, Si Cheng mechanism is positioned at pre-ironing mechanism 22 front end, described vibration filling mechanism 23 is positioned at the rear end of pre-ironing mechanism 22, auxiliary agent collocation mechanism is positioned at the side of vibration filling mechanism 23, the discharging opening of auxiliary agent collocation mechanism is placed in above the charging aperture of vibration filling mechanism 23, described vibration filling mechanism 23 comprises support 231, hopper 232 and vibrating motor 233, described hopper 232 is all fixedly connected with support 231 with vibrating motor 233, the bottom of described hopper 232 is also fixed with discharge nozzle, described vibrating motor 233 is shaken for driving arm 231 and hopper 232 and then is driven the pulp in hopper 232/fruit grain to flow out along discharge nozzle,
Described pre-ironing mechanism 22 comprises: the pre-of carrying vapour access port scalds groove 221, and the described pre-groove 221 that scalds comprises independently Yu Tang district and auxiliary region; Along the pre-rail groove scalding groove 221 inwall and arrange, be located at the stainless (steel) wire formula conveyer belt 222 in rail groove, this stainless (steel) wire formula conveyer belt 222 extends to auxiliary region by Yu Tang district, and the stainless (steel) wire formula conveyer belt 222 of Yu Tang district and auxiliary region is the angle of 150-155 °; For driving the drive motors 223 of stainless (steel) wire formula conveyer belt 222 and controlling the switch board 224 of this drive motors 223, described stainless (steel) wire formula conveyer belt 222 zone face is evenly fixedly welded with some limited blocks along its length, and the top of described Yu Tang district and auxiliary region is also installed with some top covers in interval;
The support 231 of described vibration filling mechanism 23 is made up of upper bracket and lower carriage, connected by beam between upper bracket and lower carriage, described hopper 232 is provided with two groups, two groups of hoppers 232 are symmetricly set on the both sides of upper bracket, described vibrating motor 233 is arranged between two groups of hoppers 232, conically, described lower carriage is the some reinforcements of fixing welding evenly, and described support 231 and hopper 232 all adopt stainless steel to make for described hopper 232;
Described cooling warehouse-entering system for raw comprises cooling bay and conveyer belt, and the material after vibration filling mechanism is filling is sent in cooling bay by conveyer belt and cooled together with pail pack, and then delivers to warehouse storage through conveyer belt.
Above-described embodiment is one of the present invention preferably scheme, not does any pro forma restriction to the present invention, also has other variant and remodeling under the prerequisite not exceeding the technical scheme described in claim.