CN106395827A - Silicon carbide micro-powder purification grading production technology and production equipment thereof - Google Patents
Silicon carbide micro-powder purification grading production technology and production equipment thereof Download PDFInfo
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- CN106395827A CN106395827A CN201610768221.2A CN201610768221A CN106395827A CN 106395827 A CN106395827 A CN 106395827A CN 201610768221 A CN201610768221 A CN 201610768221A CN 106395827 A CN106395827 A CN 106395827A
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- silicon carbide
- powder
- micropowder
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/80—Compositional purity
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Abstract
The invention relates to a silicon carbide micro-powder purification grading production technology and production equipment thereof. The technology includes: adding water into raw materials to prepare a silicon carbide micro-powder suspension liquid, conducting filtering to remove impurities, firstly performing acid pickling and then performing alkali washing, conducting sedimentation grading, performing spin-drying, and conducting fine screening and packaging, etc. The technology can achieve simple, quick and efficient removal of impurities from silicon carbide micro-powder, thus enhancing the fineness and purity of silicon carbide micro-powder. The production equipment includes an automatic washing stirring tank, a purification filtering sieve, an acid pickling impurity removal tank, an alkali washing impurity removal tank, a sedimentation grading treatment tank, a drying device, a feeding system and a micro-powder fine screening packaging production device. The production equipment has the advantages of high automation degree, small manpower need, high production efficiency, low energy consumption, energy saving and environmental protection.
Description
Technical field
The present invention relates to the purification of micropowder and classification technique field are and in particular to a kind of silicon carbide micro-powder purifying and classifying produces
Technique and its production equipment.
Background technology
Silicon carbide micro-powder is to make solar silicon wafers, semi-conductor silicon chip, engineering ceramics, heating element heater, high grade refractory
Deng the important materials of product, with greatly developing of new material science, the prescription more and more higher to silicon carbide micro-powder.And show
The equipment that the clear matter remove impurity of some silicon carbide micro-powders is adopted falls behind, complex process, and clear matter dust removal rate is low, and energy consumption is big, is not suitable for
The development further of industry.
Content of the invention
Based on above-mentioned the deficiencies in the prior art, it is an object of the invention to provide a kind of silicon carbide micro-powder purifying and classifying produces
Technique and its production equipment.
Technical program of the present invention lies in：A kind of silicon carbide micro-powder purifying and classifying production technology, is carried out according to the following steps：
Step 1：Silicon carbide micro-powder raw material is added to automatic washing stirring pool, puts into appropriate water, and stir, form carbon
SiClx micropowder suspension.
Step 2：Silicon carbide micro-powder suspension is pumped in removal of impurities is filtered sieve and is tentatively filtered, form filtrate and filter
Slag.
Step 3：Filtrate is pumped in pickling clear matter pond, adds concentrated sulphuric acid and suspended oil, the consumption of concentrated sulphuric acid is carbonization
The 1 ~ 4% of silicon powder raw material weight, after stirring, standing, after impurity completely reacts and floats up, by liquid level top layer
Impurity is pulled out or overflow goes out.After impurity is discharged, constantly add water washing and dilution, makes silicon carbide micro-powder suspension become neutral molten
Liquid.
Step 4：Silicon carbide micro-powder suspension after pickling is pumped in alkali cleaning clear matter pond, adds piece alkali and suspended oil,
The consumption of piece alkali is the 0.1 ~ 1.5% of silicon carbide micro-powder raw material weight, after stirring, standing, and treat that impurity reacts completely and floats
After coming up, the impurity on liquid level top layer is pulled out or overflow goes out.
Step 5：Silicon carbide micro-powder suspension in clear for alkali cleaning matter pond is pumped to classification of sedimentation processing pond, adds appropriate
Dispersant carries out classification of sedimentation；
Step 6：After the suspension of silicon carbide micro-powder respectively after classification is sieved again, send in centrifugal swing dryer and dry；
Step 7：Wet silicon carbide micro-powder after drying is loaded to put in drying unit after drying tray and dries, form dry carbonization
Silicon powder；
Step 8：Dry silicon carbide micro-powder transports micropowder fine screen packaging production equipment through feed system and carries out weighing, packs.
Described automatic washing stirring pool includes cell body in step 1, and the both sides pool wall upper end of described cell body is provided with track,
Being provided with described track can be along the reciprocating vehicle frame of track, and vertically-mounted on described vehicle frame have shaft, described stirs
Mix axle to be driven by stirring motor, described vehicle frame is also equipped with stroke motor, to drive the roller of vehicle frame bottom along rail
Road moves；The two ends of described track are respectively provided with block, and the bottom two ends of described vehicle frame are correspondingly arranged on travel switch, described
Travel switch is linked in the control circuit in electric cabinet through connecting line, and described control circuit is connected with stroke motor through connecting line
Connect, to control vehicle frame automatically to move back and forth along track.
Described removal of impurities is filtered sieve includes feed well, filtering table, receiver and stake body in step 2, and described feed well sets
Put the upper end in filtering table, the turning unlatching of upper lid of described feed well, in the middle part of described upper lid, be provided with charging pipe joint, institute
The inner chamber stating feed well is provided with initial filter screen cloth, and the bottom of described feed well is provided with discharging long slot bore；Described filtering table and connecing
Charging tray is inclined on stake body, and filtering table is located at the top of receiver, and the base plate of described filtering table is smart drainage screen, institute
The all portions stating filtering table are provided with splashproof shading cloth, and the lower end of described splashproof shading cloth extends to inside the perisporium of receiver；Institute
State and be respectively arranged with discharging pipe joint on filtering table and the relatively low one end of receiver.
The clear matter pond of described pickling includes rectangle cell body in step 3, and the two side upper end of described rectangle cell body is respectively provided with
There is track, described track is provided with can be along the reciprocating vehicle frame of track, and vertically-mounted on described vehicle frame have shaft,
The lower end of described shaft extends on the upside of the at the bottom of pond of rectangle cell body, so that the micropowder suspension in stirring rectangle form pool body；Described
One end of rectangle cell body is water inlet end, and the Sidewall Height of water inlet end is higher；Enter under the rectangle cell body bottom of water inlet end is provided with
The mouth of a river, is provided with water inlet, described upper water inlet is towards the other end of rectangle cell body in the middle part of the rectangle cell body of water inlet end；Described
The other end of rectangle cell body is effluent head, and the Sidewall Height of effluent head is shorter, when water level goes up, swims in the impurity on the water surface
Flow out from effluent head；The different outage of several absolute altitudes is arranged on the rectangle form pool body sidewall of effluent head, on described outage
Closure has stopple, and described stopple is removable.
The clear matter pond of described alkali cleaning includes cell body and is erected at support above cell body in step 4, the periphery of described cell body
It is surrounded with heat-conducting oil pipes and heat-insulation layer, described cell body intracavity bottom is additionally provided with aeration tube, to suspend to the micropowder in cell body
Liquid carries out bubbling -cleaning；Vertically-mounted on described support have shaft, and the lower end of described shaft extends on the bottom of cell body
Side, so that the micropowder suspension in stirring pool body；The bottom of described cell body is provided with discharge valve and tremie pipe.
Described classification of sedimentation processing pond includes Sedimentation tank and grading pool in steps of 5, and described grading pool is arranged on Sedimentation tank
Side, described Sedimentation tank is higher than grading pool, and is provided with several points on the side wall that Sedimentation tank exceeds grading pool upper surface
Level outage, closure on described classification outage has stopple, and described stopple is removable；The outer gusset of several classification outages described
It is provided with collecting tank, the bottom of described collecting tank is circumscribed with movable isocon, and described activity isocon leads to grading pool；Described sedimentation
Multiple detection mouths are provided with the pond body sidewall in pond, described detection mouth is the outlet pipe with stop valve from top to bottom, so that
Detected before classification discharge opeing.
Described drying unit includes drying casing, before the chamber door of described drying casing is arranged on drying baker in step 7
Side, described chamber door is detachable；Described drying cabinets cavity is provided with drying layer frame, and described drying layer frame is by some side by side
Petroleum pipeline from bottom to top S type layer around and formed, described drying layer frame on be placed with drying tray；Described some oil transportations side by side
Pipe oil inlet end is commonly connected to oil-feed tap, and described oil-feed tap connects setting on fuel feeding house steward, and fuel feeding house steward
Have into oil control valve；The end of described some petroleum pipelines side by side is commonly connected to the joint that confluxes, and the described joint that confluxes connects
Return header.
Described feed system includes dry micropowder bunker workshop to be packaged, bucket type transfer car(buggy) and suspension gear, institute in step 8
State dry micropowder bunker workshop to be packaged and include workshop body and melt pit, described melt pit is arranged on a side-lower of workshop body, that is,
Workshop body side is hung on above melt pit.And this side of described workshop body is internally provided with aggregate bin, described aggregate bin
It is configured with support.The lower end material blanking tube of described aggregate bin passes through the floor of workshop body, and extends one section to melt pit, forms blanking
Pipe extension；The top of described aggregate bin is provided with dust shield, and the top of described dust shield is provided with dust suction connecting leg, described dust suction
Connecting leg is linked in dust suction house steward, and the upper end of described dust suction house steward is provided with the first control valve, the lower end of described dust suction house steward to
Under extend to the discharging opening side of material blanking tube lower end, the lower end discharging opening of described dust suction house steward is provided with the second control valve；Institute
State and in melt pit, be placed with bucket type transfer car(buggy).Described suspension gear is arranged on the top of melt pit, and the uphanging most of described suspension gear
Hang the height that height exceeds at least one bucket type transfer car(buggy) of frame body.
Described micropowder fine screen packaging production equipment includes workshop body, ultrasound wave fine screen device and micro- in step 8
Powder sack-filling device, described workshop body includes fine screen workshop and packing shop, and described ultrasound wave fine screen device is arranged on essence
In sieve workshop, described ultrasound wave fine screen device is two-stage ultrasound wave fine screen device；Described micropowder sack-filling device includes first, second
With the 3rd micropowder sack-filling device；Described first, second micropowder sack-filling device is arranged on the two-stage ultrasound wave fine screen in fine screen workshop
Below device discharging opening, the terminal discharge mouth of described two-stage ultrasound wave fine screen device extend in packing shop, and the described 3rd is micro-
Powder sack-filling device is arranged in packing shop；And described 3rd micropowder sack-filling device is located at the end of two-stage ultrasound wave fine screen device
The lower section of discharging opening.
Another technical scheme of the present invention is：This production equipment includes automatically washing stirring pool, removal of impurities is filtered sieve, pickling
Clear matter pond, alkali cleaning clear matter pond, classification of sedimentation processing pond, drying unit, feed system and micropowder fine screen packaging production equipment.Each
Elaborated above the detail of equipment, just repeated no more here.
The beneficial effects of the present invention is：This technique can quickly, efficiently remove the impurity of silicon carbide micro-powder, thus
Improve the precision of silicon carbide micro-powder.And equipment also each has specific superiority and first carries out, specifically employed in this technique
As follows：
Automatically washing stirring pool, due to being additionally arranged travel switch and control circuit, makes vehicle frame physical ability automatically past along track automatic back-and-forth
Multiple motion, high degree of automation, save trouble and labor, and washing and mixing effect are good, and controllability is strong.In addition, water inlet pipe design is existed
On the side wall of cell body bottom, be conducive to the micropowder material of cell body bottom is carried out disturbance, improve stirring mixing efficiency.In pond
When body cleaning cleaning, the design of this water inlet also helps the flushing to cell body bottom surface, improves cleaning efficiency.
Removal of impurities is filtered sieve arranges the preliminary drainage screen filtering in feed well, can preliminarily will be larger in micropowder suspension
Particulate matter filter out, filter after terminating, in unlatching, these larger particulate matters can be taken out by lid.Therefore, this remove impurity
Screen tentatively can not only be filtered and more fine secondary filter to the micropowder suspension after washing, and due to filtering
All portions increasing of disk is provided with splashproof shading cloth, can be effectively prevented the micropowder suspension when filtering and spill, reduce loss of material.
In addition, making removal of impurities is filtered sieve enable mobile use in the bottom of stake body setting castor and positioning support structure, so that
One micropowder suspension removal of impurities is filtered sieve can wash stirring pool for multiple micropowders at times automatically provides filtering and impurity removing service, carries
Its use value high.
Pickling clear matter pond mainly utilizes the characteristic of the easy deposit buildup of silicon carbide micro-powder in suspension, and miscellaneous after pickling
Matter can swim in the characteristic on liquid level, the discharge opeing different with overfall and multiple absolute altitude in conjunction with dexterously designing upper and lower water inlet
Hole, when material is close to full pond, it can promote liquid level water layer to flow to overfall, again will not be to the particulate deposits in clear matter at the bottom of pond portion
Layer produces excessive disturbance.On the premise of avoiding particulate deposits logistics to lose, the overflows such as liquid level bubble and impurity are removed.Work as thing
When full pond kept off by material, according to actual liquid level height is needs, opens the stopple on the outage of corresponding height, then allows again
Upper water inlet is passed through clear water, makes impurity perhaps can need to carry out the overflow operation of impurity according to reality.
Alkali cleaning clear matter pond enables to micropowder（Carborundum）Alkalescence washing and the processing of clear matter, and clear matter efficiency high.First lead to
Crossing stirring power makes micropowder suspension be sufficiently mixed with alkaline remove impurity liquid, then improves reaction temperature by heat-conducting oil pipes, plus
Impurity, finally by the mode of bubbling -cleaning, is rapidly suspended by fast micropowder suspension and the reaction of alkaline remove impurity liquid from micropowder
Separate in liquid, and swim on liquid level.
The time that classification of sedimentation processing pond is staticly settled in micropowder suspension using micro powder granule is different, through corresponding
Sedimentation time, respectively the micropowder sedimentation liquid layering containing different micro powder granule sizes is discharged from top to bottom, thus realize micropowder hanging
The classification of sedimentation processing of supernatant liquid, in case one procedure processing uses.
Drying unit is mainly used in drying the wet micropowder after drying, and its drying efficiency is high, quality is good, it is to avoid micropowder flies upward damage
Lose, energy-conserving and environment-protective.
Feed system is reasonable in design, and structure is simple, and it is mainly used in for the micropowder in drying tray focusing on bucket type transfer car(buggy)
On hopper in so that micropowder is transferred to fine screen and packing shop.Bucket type transfer car(buggy) is mainly used in the charging of micropowder fine screening machine
Transhipment between system and fine screen and packing shop, cooperation suspension gear uses, by the bunker lift on bucket type transfer car(buggy) to essence
The charging aperture of sieve apparatus.
Micropowder fine screen is packed production equipment and is mainly used in micropowder purification and the final step of classification processing, is conducive to further
Improve effectiveness of classification and pack efficiency.Meanwhile, fine screen and packaging are set up separately in different workshops, be conducive to improving the ring in workshop
Border health.Can make to be switched fast about loading platform by track and castor, reduce and avoid micropowder to be scattered the situation on ground, because
This, micropowder fine screen packaging production equipment adapts to continuously continual pack.Meanwhile, described micropowder fine screen packaging production sets
Standby side is additionally provided with weigher.All portions of described weigher are provided with the support of semi-surrounding, are sent out with bag when preventing from weighing
Life is toppled over.
Brief description
Fig. 1 is the simple process figure of the silicon carbide micro-powder purifying and classifying production technology of the present invention.
Fig. 2 is the main structure diagram automatically washing stirring pool in embodiment.
Fig. 3 is the vehicle frame of washing stirring pool and thereon associated components structure enlarged diagram automatically in embodiment.
Fig. 4 is the main structure diagram of removal of impurities is filtered sieve in embodiment.
Fig. 5 is the cross section structure diagram of the feed well of removal of impurities is filtered sieve in embodiment.
Fig. 6 is the filtering table of removal of impurities is filtered sieve and receiver sectional drawing in embodiment.
Fig. 7 is the structural representation of the positioning support structure of removal of impurities is filtered sieve in embodiment.
Fig. 8 is the structural representation in pickling clear matter pond in embodiment.
Fig. 9 is the mounting structure schematic diagram of the vehicle frame in pickling clear matter pond and associated components thereon in embodiment.
Figure 10 is the main structure diagram of the effluent head side plate in pickling clear matter pond in embodiment.
Figure 11 is the partial enlargement structural representation in Figure 10 at I.
Figure 12 is by the structural representation after hinged bolt in Figure 11 to the left side to overturn.
Figure 13 is the structural representation in alkali cleaning clear matter pond in embodiment.
Figure 14 is the overlooking the structure diagram of classification of sedimentation processing pond in embodiment.
Figure 15 is the main structure diagram of classification of sedimentation processing pond in embodiment.
Figure 16 is the cross section structure diagram of sedimentation tank in embodiment.
Figure 17 is the vehicle frame of classification of sedimentation processing pond and associated components structure enlarged diagram thereon in embodiment.
Figure 18 is the main structure diagram of collecting tank internal classification outage and stopple.
Figure 19 is structural representation at A in Figure 18.
Figure 20 is Figure 19 by the structural representation after hinged bolt to the left side to overturn.
The structural representation of drying unit in Figure 21 embodiment.
The structural representation of oil-feed tap in Figure 22 embodiment.
The structural representation of feed system in Figure 23 embodiment.
The structural representation in dry micropowder bunker workshop to be packaged in Figure 24 embodiment.
Figure 25 is the structural representation of charging hopper in embodiment.
Figure 26 is the structural representation of handbarrow in embodiment.
Figure 27 is the structural representation of bucket type transfer car(buggy) in embodiment.
Figure 28 is the structural representation that in embodiment, production equipment is packed in micropowder fine screen.
Figure 29 is the main structure diagram of the 3rd micropowder sack-filling device in embodiment.
Figure 30 is the overlooking the structure diagram of the 3rd micropowder sack-filling device in embodiment.
Figure 31 is the right side structural representation of the 3rd micropowder sack-filling device in embodiment.
Label declaration：
Part I：1- cell body 2- track 3- lip block 4- vehicle frame 5- shaft 6- stirring motor 7-
Puddler 8- the 3rd belt gear 9- stroke motor 10- roller 11- block 12- travel switch 13- is automatically controlled
Case 14- water inlet pipe 15- the first belt gear 16- decelerator 17- the second belt transmission agency.
Part II：Lid 24- charging pipe joint on 20- feed well 21- filtering table 22- receiver 23-
25- initial filter screen cloth 26- discharging long slot bore 27- essence drainage screen 28- splashproof shading cloth 29- discharging pipe joint 30- foot
Cover on support chip 34- under wheel 31- handwheel 32- screw rod 33-.
Part III：1- cell body 2- track 3- lip block 4- vehicle frame 5- shaft 6- stirring motor
7- puddler 8- the 3rd belt gear 9- stroke motor 10- roller 11- block 12- travel switch 13-
Water inlet 15- the first belt gear 16- decelerator 17- the second belt transmission agency 18- on electric cabinet 14-
Water inlet 20- effluent head 21- stopple 22- pressing plate 23-U type groove 24- screw rod 25- butterfly under water inlet end 19-
Nut.
Part IV：1- cell body 2- support 3- heat-conducting oil pipes 4- heat-insulation layer 5- aeration tube 6- shaft
7- discharge valve 8- tremie pipe 9- oil feed line 10- reflux pipe 11- protection network 12- air inlet pipeline 13- motor
14- belt.
Part V：1- Sedimentation tank 2- track 3- lip block 4- vehicle frame 5- shaft 6- stirring electricity
Machine 7- puddler 8- the 3rd belt gear 9- stroke motor 10- roller 11- block 12- travel switch
13- electric cabinet 14- detection mouth 15- the first belt gear 16- decelerator 17- the second belt transmission agency；
20- grading pool 21- stopple 22- collecting tank 23- activity isocon 24- landing slab 25- stair 26- water inlet pipe
27- control valve 28- branched pipe 29- water inlet manifold 30- pressing plate 31-U type groove 32- screw rod 33- wing nut.
Part VI：1- is dried casing 2- chamber door 3- and is dried layer frame 4- drying tray 5- oil-feed tap
6- fuel feeding house steward 7- enters oil control valve 8- and confluxes joint 9- return header 10- recycle control valve 11- draw-in groove
12- shunts house steward's 13- shunt pipe 14- draw ring 15- thermometer.
Part VII：30- bucket type transfer car(buggy) 31- suspension gear 32- guardrail 33- stair 34- remote control；
20- workshop body 21- melt pit 22- aggregate bin 23- support 24- material blanking tube 25- dust shield 26- dust suction connecting leg
27- dust suction house steward 28- the first control valve 29- the second control valve 1- handbarrow 2- charging hopper 3- cylindrical portions
4- cone bucket part 5- feed opening 6- upper sealing plate 7- charging hole 8- suspension hook or hanger 9- baiting valve 10- bracing frame
11- support ring 12- universal caster wheel 13- vertical rod.
Part VIII：20- workshop body 21- ultrasound wave fine screen device 22- fine screen workshop 23- packs car
Between 24- dust suction airduct 25- workshop door 26- interlayer 27- platform 28- stair；10- feed bin 11- baiting valve
12- feeding channel 13- one-level ultrasonic activation sieve bis- grades of ultrasonic activation of 14- sieve 15- the first micropowder sack-filling device
16- the second micropowder sack-filling device 17- the 3rd micropowder sack-filling device 18- vibrating motor 19- dustcloth；1- track 2-
U-shaped frame 7- support bar 8- weigher 9- in the middle of U-shaped frame 6- on castor 3- loading platform 4- bag support 5-
The support of semi-surrounding.
Specific embodiment
By the technology contents of the detailed description present invention, structural features, realized purpose and effect, below in conjunction with embodiment
And coordinate accompanying drawing to be explained in detail.
As shown in figure 1, the silicon carbide micro-powder purifying and classifying production technology of the present invention, carry out according to the following steps：
Step 1：Silicon carbide micro-powder raw material is added to automatic washing stirring pool, puts into appropriate water, and stir, form carbon
SiClx micropowder suspension.
Step 2：Silicon carbide micro-powder suspension is pumped in removal of impurities is filtered sieve and is tentatively filtered, form filtrate and filter
Slag.
Step 3：Filtrate is pumped in pickling clear matter pond, adds concentrated sulphuric acid and suspended oil, the consumption of concentrated sulphuric acid is carbonization
The 1 ~ 4% of silicon powder raw material weight, after stirring, standing, after impurity completely reacts and floats up, by liquid level top layer
Impurity is pulled out or overflow goes out.After impurity is discharged, constantly add water washing and dilution, makes silicon carbide micro-powder suspension become neutral molten
Liquid.The water-washing process that specifically adds water is：After the impurity on liquid level top layer being pulled out or overflow goes out, first again the supernatant is discharged,
Add clear water, stirring washing and dilution toward in pond, then staticly settle, be then exhausted from the supernatant；So repeat, until carbonization
Silicon powder suspension or precipitated liquid become neutral.
Step 4：Silicon carbide micro-powder suspension after pickling is pumped in alkali cleaning clear matter pond, adds piece alkali and suspended oil,
The consumption of piece alkali is the 0.1 ~ 1.5% of silicon carbide micro-powder raw material weight, after stirring, standing, and treat that impurity reacts completely and floats
After coming up, the impurity on liquid level top layer is pulled out or overflow goes out.
Step 5：Silicon carbide micro-powder suspension in clear for alkali cleaning matter pond is pumped to classification of sedimentation processing pond, adds appropriate
Dispersant carries out classification of sedimentation；
Step 6：After the suspension of silicon carbide micro-powder respectively after classification is sieved again, send in centrifugal swing dryer and dry；
Step 7：Wet silicon carbide micro-powder after drying is loaded to put in drying unit after drying tray and dries, form dry carbonization
Silicon powder；
Step 8：Dry silicon carbide micro-powder transports micropowder fine screen packaging production equipment through feed system and carries out weighing, packs.
Below it is divided into four partly clear to the automatic washing stirring pool arriving used in above-mentioned technique, removal of impurities is filtered sieve, pickling
Matter pond, alkali cleaning clear matter pond, classification of sedimentation processing pond, drying unit, feed system and micropowder fine screen packaging production equipment this eight
Equipment does specific elaboration and explanation.
Part I：Automatically washing stirring pool
As shown in Figures 2 and 3, described automatic washing stirring pool includes cell body 1, and described cell body 1 is the cell body of rectangle, and length is relatively
Long.The both sides pool wall upper end of described cell body 1 is provided with track 2, between the both sides pool wall upper end of described track 2 and cell body 1 also
It is provided with lip block 3.On the one hand the design of this lip block 3 plays the effect of support, on the other hand plays buffering vehicle frame
Vibration when moving in orbit.
As shown in Fig. 2 be provided with described track 2 can be along the reciprocating vehicle frame of track 4, described vehicle frame 4 is to adopt
The rectangle frame support body being welded with shaped steel or angle steel.
As shown in Figures 2 and 3, vertically-mounted on described vehicle frame 4 have shaft 5, and described shaft 5 has two, two
Shaft 5 is disposed side by side on vehicle frame 4 along cell body width is parallel, and described shaft 5 is driven by stirring motor 6, described
The lower end of shaft is provided with puddler 7.Described stirring motor 6 drives two shafts simultaneously through the 3rd belt gear 8
Operating.
As shown in Figures 2 and 3, described vehicle frame 4 is also equipped with stroke motor 9, to drive the rolling of vehicle frame 4 bottom
Wheel 10 moves along track 2.The two ends of described track 2 are respectively provided with block 11, and the bottom two ends of described vehicle frame 4 are correspondingly arranged on
Travel switch 12, described travel switch 12 is linked in the control circuit in electric cabinet 13 through connecting line, and described control circuit is
Control relay circuit, single chip machine controlling circuit or PLC control circuit.Described control circuit is through connecting line and stroke motor 9
It is connected, to control vehicle frame 4 automatically to move back and forth along track.
As shown in Figures 2 and 3, described stroke motor 9 is in transmission connection through the first belt gear 15 and decelerator 16, institute
State decelerator 16 to be connected with the rotating shaft transmission of the roller 10 of vehicle frame 4 bottom through the second belt transmission agency 17, described stroke electricity
Machine 9 and decelerator 16 are installed on vehicle frame.
It is assumed that when vehicle frame 4 moves to the left part of track 2, the travel switch 12 of vehicle frame 4 bottom is subject to block 11
Extruding, so that travel switch 12 is triggered, produce trigger, this trigger passes to the control in electric cabinet 13 through connecting line
Circuit processed, control circuit carries out commutation to stroke motor 9 and powers, and so that stroke motor 9 is rotated backward, thus driving vehicle frame 4 edge
Track 2 moves towards other direction, by that analogy, until shutting down or being switched to Non-follow control etc..
As shown in Fig. 2 washing stirring pool also includes water inlet pipe 14 automatically, described water inlet pipe 14 is positioned close to cell body 1 bottom
The left side wall in portion（Side wall on width）On.By the design of intake of water inlet pipe 14 on the side wall of close cell body bottom,
Be conducive to the micropowder material of cell body bottom is carried out disturbance, improve stirring mixing efficiency.In addition, when cell body cleaning is cleaned
Wait, the design of this water inlet also helps the flushing to cell body bottom surface, improve cleaning efficiency.
Part II：Removal of impurities is filtered is sieved
As shown in Figure 4, Figure 5, Figure 6 and Figure 7, described removal of impurities is filtered sieve includes feed well 20, filtering table 21, receiver 22 and props up
Support body 23.Described feed well 20 is arranged on the upper end of the filtering table 21 of inclination（Higher end）, the upper lid of described feed well 20
34 turning unlatchings, are provided with charging pipe joint 24 in the middle part of described upper lid, the inner chamber of described feed well 20 is provided with initial filter screen cloth
25, the bottom of described feed well 20 is provided with discharging long slot bore 26；Described filtering table 21 and receiver 22 are inclined at support
On body 23, and filtering table 21 is located at the top of receiver 22, and the base plate of described filtering table 21 is smart drainage screen 27, described filtering table
21 all portions are provided with splashproof shading cloth 28, and the lower end of described splashproof shading cloth 28 extends to inside the perisporium of receiver 22；Institute
State and be respectively arranged with discharging pipe joint 29 on filtering table 21 and the relatively low one end of receiver 22.
In order to more comprehensively improve the ability that anti-material spills further, the discharging long slot bore the week side of boss of described feed well 20 also sets
It is equipped with splashproof shading cloth.
The mobile use of removal of impurities is filtered sieve for convenience, so that can at times in a micropowder suspension removal of impurities is filtered sieve
Automatically washing stirring pool for multiple micropowders provides filtering and impurity removing service, and the bottom of described stake body is provided with castor 30.
For the ease of realizing movement and the positioning of removal of impurities is filtered sieve, the bottom bar of described stake body is provided with positioning
Support structure.More specifically, described positioning support structure includes handwheel 31, screw rod 32 and lower support chip 33, described screw rod wears
On the bottom bar of stake body, described handwheel is arranged on the upper end of screw rod, and described lower support chip is arranged on the lower end of screw rod.
Part III：Pickling clear matter pond
If Fig. 8 is extremely and shown in Figure 12, described pickling clear matter pond includes rectangle cell body 1, and described rectangle cell body is by two long sides
Wall and two broad side walls surround.The two side upper end of described rectangle cell body 1 is respectively arranged with track 2, described track 2 and cell body
Two side upper end between be additionally provided with lip block 3.On the one hand the design of this lip block 3 plays the effect of support, separately
On the one hand play vibration when buffering vehicle frame moves in orbit.
If Fig. 8 is extremely and shown in Figure 12, described track 2 is provided with can be along the reciprocating vehicle frame of track 4, described vehicle frame
Body 4 is the rectangle frame support body being welded using shaped steel or angle steel.
If Fig. 8 is extremely and shown in Figure 12, vertically-mounted on described vehicle frame 4 have shaft 5, and the lower end of described shaft 5 is prolonged
Extend on the upside of the at the bottom of pond of rectangle cell body 1, so that the suspension in stirring rectangle cell body 1.
If Fig. 8 is extremely and shown in Figure 12, vertically-mounted on described vehicle frame 4 have shaft 5, and described shaft 5 has two, and two
Root shaft 5 is disposed side by side on vehicle frame 4 along cell body width is parallel, and described shaft 5 is driven by stirring motor 6, institute
The lower end stating shaft is provided with puddler 7.Described stirring motor 6 drives two shafts same through the 3rd belt gear 8
Shi Yunzhuan.
If Fig. 8 is extremely and shown in Figure 12, described vehicle frame 4 is also equipped with stroke motor 9, to drive vehicle frame 4 bottom
Roller 10 move along track 2.The two ends of described track 2 are respectively provided with block 11, and the bottom two ends correspondence of described vehicle frame 4 sets
It is equipped with travel switch 12, described travel switch 12 is linked in the control circuit in electric cabinet 13 through connecting line, described control electricity
Road is control relay circuit, single chip machine controlling circuit or PLC control circuit.Described control circuit is through connecting line and stroke electricity
Machine 9 is connected, to control vehicle frame 4 automatically to move back and forth along track.
If Fig. 8 is extremely and shown in Figure 12, described stroke motor 9 is through the first belt gear 15 with decelerator 16 transmission even
Connect, described decelerator 16 is connected with the rotating shaft transmission of the roller 10 of vehicle frame 4 bottom through the second belt transmission agency 17, described row
Journey motor 9 and decelerator 16 are installed on vehicle frame.
It is assumed that when vehicle frame 4 moves to the left part of track 2, the travel switch 12 of vehicle frame 4 bottom is subject to block 11
Extruding, so that travel switch 12 is triggered, produce trigger, this trigger passes to the control in electric cabinet 13 through connecting line
Circuit processed, control circuit carries out commutation to stroke motor 9 and powers, and so that stroke motor 9 is rotated backward, thus driving vehicle frame 4 edge
Track 2 moves towards other direction, by that analogy, until shutting down or being switched to Non-follow control etc..
If Fig. 8 is extremely and shown in Figure 12, one end of described rectangle cell body 1 is water inlet end 18, and the Sidewall Height of water inlet end 18 is relatively
High；Rectangle cell body bottom near water inlet end 18 is provided with lower water inlet 19, and the rectangle cell body top near water inlet end is provided with
Water inlet 14, described upper water inlet 14 is opened and is evenly equipped with apopore, described apopore is towards the other end of rectangle cell body；Described square
The other end of shape cell body is effluent head 20, and the Sidewall Height of effluent head is shorter, when water level goes up, swims in the impurity on the water surface
Flow out from effluent head.
One end of described rectangle cell body is water inlet end 18, and the Sidewall Height of water inlet end 18 is higher；Rectangle form pool in water inlet end
Body bottom is provided with lower water inlet 19, is provided with water inlet 14, described upper water inlet 14 court in the middle part of the rectangle cell body of water inlet end
The other end to rectangle cell body.
The other end of described rectangle cell body is effluent head 20, and the Sidewall Height of effluent head is shorter, when water level goes up, floating
Impurity on the water surface flows out from effluent head.
If Fig. 8 is extremely and shown in Figure 12, the different discharge opeing of several absolute altitudes is arranged on the rectangle form pool body sidewall of effluent head 20
Hole, closure on described outage has stopple, and described stopple 21 is removable.
The back of described stopple 21 is connected with pressing plate 22, and one end of described pressing plate 22 is hinged on outside the effluent head of rectangle cell body
On wall, the other end of described pressing plate 22 is movable end, and described movable end is provided with U-type groove 23, rectangle form pool corresponding with movable end
Screw rod 24 is hinged with body lateral wall, described screw rod 24 is turning and snaps in U-type groove 23, and described screw rod 24 is additionally provided with use
In the wing nut 25 being pressed on movable end on screw rod.
During use, first micropowder suspension is pumped in pickling clear matter pond, be passed through by water inlet under rectangle cell body bottom
Clear water, after reaching the liquid level being actually needed, stops being passed through of clear water；Add appropriate acid solution in clear matter pond, and pass through
Shaft is stirred so as to be mixed homogeneously with acid solution to the suspension in clear matter pond, allows the impurity of acid solution and micropowder suspension
Fully react；Standing, after micropowder suspension sedimentation, according to actual liquid level height is needs, opens the discharge opeing of corresponding height
Stopple on hole, then allows water inlet be passed through clear water again, makes impurity perhaps can need to carry out the overflow of impurity according to reality
Operation, will not produce excessive disturbance to settled micropowder simultaneously again.
Part IV：Alkali cleaning clear matter pond
As shown in figure 13, described alkali cleaning clear matter pond includes cell body 1 and the support 2 being erected above cell body, outside described cell body 1
Week coiling has heat-conducting oil pipes 3 and heat-insulation layer 4, and described cell body 1 intracavity bottom is additionally provided with aeration tube 5, so as to micro- in cell body 1
Powder suspension carries out bubbling -cleaning；Vertically-mounted on described support 2 have shaft 6, and the lower end of described shaft 6 extends to cell body
On the upside of 1 bottom, so that the micropowder suspension in stirring pool body；The bottom of described cell body is provided with discharge valve 7 and tremie pipe 8.
In the present embodiment, the lower end oil-in of described heat-conducting oil pipes 3 is connected with oil feed line 9, described heat-conducting oil pipes 3
Upper end oil-out be connected with reflux pipe 10.
Described aeration tube 5 outside surrounds has protection network 11, to prevent the gas blocking on aeration tube in micropowder suspension
Hole.
Alkali cleaning clear matter pond also includes air inlet pipeline 12, and described air inlet pipeline 12 extends downwardly in cell body from the upper shed of cell body
Chamber, and be connected with the air inlet of aerating pipelines 5.
Described cell body is rustless steel cell body, on the one hand can reasonable by the heat transfer on heat-conducting oil pipes in cell body
Micropowder suspension；On the other hand, rustless steel cell body also has stronger corrosion resistance, it is to avoid rotten by alkaline remove impurity liquid
Erosion.
During use, first the micropowder suspension needing alkali cleaning is pumped in cell body 1, after adding appropriate alkaline remove impurity liquid,
First passing through stirring power makes micropowder suspension be sufficiently mixed with alkaline remove impurity liquid, then improves reaction temperature by heat-conducting oil pipes
Degree, accelerates the reaction of micropowder suspension and alkaline remove impurity liquid, finally by the mode of bubbling -cleaning, rapidly by impurity from micropowder
Separate in suspension, and swim on liquid level, to pull out.
Part V：Classification of sedimentation processing pond
As shown in Figure 14 and Figure 15, described classification of sedimentation processing pond includes Sedimentation tank 1 and grading pool 20, and described Sedimentation tank 1 is square
The concrete pond of shape, length is longer.Described grading pool 20 is plastics cell body, and described plastics cell body periphery is provided with reinforcement.
Three grading pools 20 are disposed side by side on a side of Sedimentation tank 1, and described Sedimentation tank 1 is higher than grading pool 20, and exceeds in Sedimentation tank 1
It is provided with several on the side wall of grading pool 20 upper surface and is classified outage, described classification outage is arranged on two neighboring classification
The intersection in pond 20, closure on described classification outage has stopple 21, and described stopple 21 is removable；Described several are classified outage
Outer gusset be provided with collecting tank 22, the bottom of described collecting tank is circumscribed with movable isocon 23, and described activity isocon is rotatable；
Described activity isocon leads to grading pool 20.On the side of Sedimentation tank 1, three grading pools 20 are also horizontally set with landing slab
24, the two ends of described landing slab are provided with stair 25.One end of described Sedimentation tank 1 is additionally provided with some water inlet pipes 26, described enter
Water pipe 26 outer end is provided with control valve 27, and described water inlet pipe 26 is connected with water inlet manifold 29 through branched pipe 28.Described Sedimentation tank 1
Pond body sidewall on be provided with multiple detection mouths 14 from top to bottom, described detection mouth 14 is the outlet pipe with stop valve so that
Detected before classification discharge opeing, improved effectiveness of classification.
As shown in figure 16, the both sides pool wall upper end of described Sedimentation tank 1 is provided with track 2, described track 2 and Sedimentation tank 1
Both sides are additionally provided with lip block 3 between pool wall upper end.On the one hand the design of this lip block 3 plays the effect of support, separately
On the one hand play vibration when buffering vehicle frame moves in orbit.
As shown in figure 16, described track 2 being provided with can be along the reciprocating vehicle frame of track 4, and described vehicle frame 4 is to adopt
The rectangle frame support body being welded with shaped steel or angle steel.
As shown in Figure 16 and Figure 17, vertically-mounted on described vehicle frame 4 have shaft 5, and described shaft 5 has two, and two
Root shaft 5 is disposed side by side on vehicle frame 4 along Sedimentation tank width is parallel, and described shaft 5 is driven by stirring motor 6,
The lower end of described shaft is provided with puddler 7.Described stirring motor 6 drives two shafts through the 3rd belt gear 8
Operate simultaneously.
As shown in Figure 16 and Figure 17, described vehicle frame 4 is also equipped with stroke motor 9, to drive vehicle frame 4 bottom
Roller 10 moves along track 2.The two ends of described track 2 are respectively provided with block 11, and the bottom two ends of described vehicle frame 4 are correspondingly arranged
There is travel switch 12, described travel switch 12 is linked in the control circuit in electric cabinet 13 through connecting line, described control circuit
For control relay circuit, single chip machine controlling circuit or PLC control circuit.Described control circuit is through connecting line and stroke motor
9 are connected, to control vehicle frame 4 automatically to move back and forth along track.
As shown in Figure 16 and Figure 17, described stroke motor 9 is in transmission connection through the first belt gear 15 and decelerator 16,
Described decelerator 16 is connected with the rotating shaft transmission of the roller 10 of vehicle frame 4 bottom through the second belt transmission agency 17, described stroke
Motor 9 and decelerator 16 are installed on vehicle frame.
It is assumed that when vehicle frame 4 moves to the left part of track 2, the travel switch 12 of vehicle frame 4 bottom is subject to block 11
Extruding, so that travel switch 12 is triggered, produce trigger, this trigger passes to the control in electric cabinet 13 through connecting line
Circuit processed, control circuit carries out commutation to stroke motor 9 and powers, and so that stroke motor 9 is rotated backward, thus driving vehicle frame 4 edge
Track 2 moves towards other direction, by that analogy, until shutting down or being switched to Non-follow control etc..
As shown in Figure 18, Figure 19 and Figure 20, the back of described stopple 21 is connected with pressing plate 30, one end hinge of described pressing plate 30
It is connected on the outer wall of sedimentation tank, the other end of described pressing plate 30 is movable end, and described movable end is provided with U-type groove 31, with activity
Screw rod 32 is hinged with the outer wall holding corresponding sedimentation tank, described screw rod 32 is turning and snaps in U-type groove 31, described screw rod 32
On be additionally provided with wing nut 33 for being pressed on movable end on screw rod.
Part VI：Drying unit
As shown in figure 21, the drying unit of described wet micropowder mainly includes drying casing 1, and the described chamber door 2 drying casing 1 is arranged
In the front side of drying baker 1, described chamber door 2 is detachable；Described drying casing 1 inner chamber is provided with drying layer frame 3, described drying layer frame
3 be by some petroleum pipelines side by side from bottom to top S type layer around and formed, described drying layer frame 3 on be placed with drying tray 4；
Described some petroleum pipeline oil inlet ends side by side are commonly connected to oil-feed tap 5, and described oil-feed tap 5 connects fuel feeding
House steward 6, and are provided with into oil control valve 7 on fuel feeding house steward 6；The end of described some petroleum pipelines side by side is commonly connected to converge
Stream joint 8, the described joint 8 that confluxes connects return header 9, and described return header 9 is provided with recycle control valve 10.
As shown in figure 21, described drying casing front side door frame is provided with draw-in groove 11, described chamber door 2 is plugged on draw-in groove 11
Interior.Described drying casing includes angle frame support body and galvanized iron sheet, and described galvanized iron sheet is coated on angle frame support body.Described drying baker
Body includes internal layer, outer layer and centre and protects the joint temperature layer that confluxes.
As shown in figure 22, described oil-feed tap includes shunting house steward 12 and some shunt pipes 13, described some points
Stream tube side-by-side is connected on shunting house steward.In the same manner, the described joint that confluxes includes conflux house steward and some arms that confluxes, if described
A dry tube side-by-side that confluxes is connected to and confluxes on joint.
In the present embodiment, described drying tray 4 is the discoid body made using galvanized iron sheet, the both sides setting of described discoid body
There is draw ring 14.
In the present embodiment, described drying casing is provided with thermometer 15, is easy to the baking in real-time monitoring drying baker body
Dry temperature.
Part VII：Feed system
As shown in figure 23, described feed system mainly includes dry micropowder bunker workshop to be packaged（20、21）, bucket type transhipment 30 and outstanding
Loop wheel machine structure 31.Described suspension gear is electric block.Stair 33, described workshop body are provided with the side wall of described melt pit 21
20 upside is provided with guardrail 32.
As shown in figure 23 and figure 24, described micropowder fine screening machine feed system includes workshop body 20 and melt pit 21, describedly
Hole 21 is arranged on a side-lower of workshop body 20, and that is, workshop body 20 side is hung on above melt pit.And described workshop body
20 this side is internally provided with aggregate bin 22, described aggregate bin be configured with support 23.The lower end material blanking tube of described aggregate bin 22
24 floors passing through workshop body 20, and extend one section to melt pit 21, form material blanking tube 24 extension；Described aggregate bin 22 upper
Side is provided with dust shield 25, and the top of described dust shield 25 is provided with dust suction connecting leg 26, and described dust suction connecting leg 26 is linked into dust suction
In house steward 27, the upper end of described dust suction house steward 27 is provided with the first control valve 28, and the lower end of described dust suction house steward 27 extends downwardly
To the discharging opening side of material blanking tube 24 lower end, the lower end discharging opening of described dust suction house steward 27 is provided with the second control valve 29；Institute
State and in melt pit, be placed with bucket type transfer car(buggy) 30.
As shown in Figure 25, Figure 26 and Figure 27, described bucket type transfer car(buggy) 30 includes handbarrow 1 and charging hopper 2, described charging hopper
2 include cylindrical portions 3, cone bucket part 4 and feed opening 5；The upper end of described cylindrical portions 3 is provided with upper sealing plate 6, described upper sealing plate
Offer charging hole 7 on 6, the outer wall of described cylindrical portions 3 is provided with suspension hook or hanger 8, and described cylindrical portions 3 are connected to
The upper end of cone bucket part 4；The lower end of described cone bucket part 4 opens up feed opening 5, and described feed opening 5 is installed baiting valve 9；Described
Bracing frame 10 is provided with handbarrow 1；Described charging hopper 2 is erected on bracing frame 10, the upper support ring of support frame as described above 10
11 is inconsistent with cone bucket part 4 outer wall of charging hopper 2.
In the present embodiment, the front side portion of described handbarrow is provided with handspike 1.The front side wheel of described handbarrow is ten thousand
To castor 12.Support frame as described above 10 includes support ring 11 and some vertical rods 13, the loading plane of described support ring 11 and handbarrow 1
Parallel, described support ring 11 is fixed in the loading plane of handbarrow 1 through some vertical rods 13.Described baiting valve 9 is Non-follow control
Valve.
Part VIII：Production equipment is packed in micropowder fine screen
As shown in figure 28, described micropowder fine screen packaging production equipment mainly includes workshop body 20, ultrasound wave fine screen device
21 and micropowder sack-filling device（15、16、17）.Described workshop body includes fine screen workshop 22 and packing shop 23, described super
Sound wave fine screen device 21 is arranged in fine screen workshop 22, and described ultrasound wave fine screen device 21 is two-stage ultrasound wave fine screen device；Institute
State micropowder sack-filling device（15、16、17）Including first, second, and third micropowder sack-filling device；Described first, second micropowder pack
Device（15、16）It is arranged on below the two-stage ultrasound wave fine screen device discharging opening in fine screen workshop, described two-stage ultrasound wave fine screen
The terminal discharge mouth of device extend in packing shop 23, and described 3rd micropowder sack-filling device 17 is arranged in packing shop 23；
And described 3rd micropowder sack-filling device 17 is located at the lower section of the terminal discharge mouth of two-stage ultrasound wave fine screen device.Described 3rd micropowder
The top of sack-filling device 17 is provided with dust suction airduct 24.
As shown in figure 28, described ultrasound wave fine screen device 21 include feed bin 10, baiting valve 11, feeding channel 12, one-level surpass
Acoustic vibration sieve 13 and two grades of ultrasonic activation sieves 14；The lower end discharging opening of described feed bin 10 is provided with baiting valve 11, described under
The discharging opening of material valve 11 is communicated to the upper end charging aperture of one-level ultrasonic activation sieve 13 through feeding channel 12；Described one-level ultrasound wave
Vibrosieve 13 has the outlet of one-level coarse fodder and the outlet of one-level concentrate, and the lower section of described one-level coarse fodder outlet is provided with the first micropowder dress
Bagging apparatus 15, described one-level concentrate outlet extends to the charging aperture of two grades of ultrasonic activation sieves 14；Described two grades of ultrasonic activation
Sieve 14 has two grades of coarse fodder outlets and two grades of concentrate outlets, and the lower section of described two grades of coarse fodders outlet is provided with the second micropowder pack dress
Put 16, below described two grades of concentrates outlet, be provided with the 3rd micropowder sack-filling device 17.
As shown in figure 28, in the present embodiment, described feed bin is taper feed bin, and the bottom of described taper feed bin is that taper is received
Mouthful, the lateral wall that described taper is closed up is provided with vibrating motor 18.
As shown in figure 28, in the present embodiment, the discharging opening of described baiting valve is provided with dustcloth 19, described dustcloth
Surround tubular, and the lower end of described dustcloth extend in the upper end charging aperture of one-level ultrasonic activation sieve.Described one-level coarse fodder
Dustcloth 19 is provided with outlet, described dustcloth surrounds tubular, and the lower end of described dustcloth extend into the first micropowder pack
In packing bag mouth on device.In described two grades of coarse fodders outlet, dustcloth 19 is installed, described dustcloth surrounds tubular, and institute
The lower end stating dustcloth extend in the packing bag mouth on the second micropowder sack-filling device.It is provided with described two grades of concentrates outlet
Dustcloth 19, described dustcloth surrounds tubular, and the lower end of described dustcloth extend into the packaging on the 3rd micropowder sack-filling device
In bag bag mouth.
As shown in Figure 29, Figure 30 and Figure 31, described 3rd micropowder sack-filling device includes two articles of tracks being parallel to each other 1, feet
Wheel 2, loading platform 3 and bag support 4.Described two tracks being parallel to each other 1 are horizontally installed on the ground below micropowder discharging opening
On face, the castor 2 through being arranged on its downside for the described loading platform 3 carries on path 1, described loading platform 3 upper side by side
It is provided with least two bag support 4.In the present embodiment, loading platform 3 has three bag supports 4.
In the present embodiment, described bag support 4 includes U-shaped frame 5, middle U-shaped frame 6 and some support bars 7, described on
U-shaped frame 5 and middle U-shaped frame 6 are all horizontally disposed with, and the central axis of upper U-shaped frame 5 and middle U-shaped frame 6 is located on same vertical curve,
Some support bars 7 are uniformly arranged along all portions of upper U-shaped frame 5, and are connected with upper U-shaped frame 5 and middle U-shaped frame 6 successively respectively.
In the present embodiment, described track 1 is angle steel track, and described castor 2 is angle guide wheel.Described micropowder fine screen bag
The side of dress production equipment is additionally provided with weigher 8.All portions of described weigher 8 are provided with the support 9 of semi-surrounding, to prevent from claiming
During amount, bag is toppled over.
The foregoing is only embodiments of the invention, not thereby limit the present invention the scope of the claims, every using this
Equivalent structure or equivalent flow conversion that bright description and accompanying drawing content are made, or directly or indirectly it is used in other related skills
Art field, is included in the scope of patent protection of the present invention.
Claims (10)
1. a kind of silicon carbide micro-powder purifying and classifying production technology is it is characterised in that carry out according to the following steps：
Step 1：Silicon carbide micro-powder raw material is added to automatic washing stirring pool, puts into appropriate water, and stir, form carbon
SiClx micropowder suspension；
Step 2：Silicon carbide micro-powder suspension is pumped in removal of impurities is filtered sieve and is tentatively filtered, form filtrate and filtering residue；
Step 3：Filtrate is pumped in pickling clear matter pond, adds concentrated sulphuric acid and suspended oil, the consumption of concentrated sulphuric acid is that carborundum is micro-
The 1 ~ 4% of powder raw material weight, after stirring, standing, after impurity completely reacts and floats up, by the impurity on liquid level top layer
Pull out or overflow goes out；After impurity is discharged, constantly add water washing and dilution, makes silicon carbide micro-powder suspension become neutral solution；
Step 4：Silicon carbide micro-powder suspension after pickling is pumped in alkali cleaning clear matter pond, adds piece alkali and suspended oil, piece alkali
Consumption be silicon carbide micro-powder raw material weight 0.1 ~ 1.5%, after stirring, standing, treat that impurity reacts completely and floats up
Afterwards, the impurity on liquid level top layer is pulled out or overflow goes out；
Step 5：Silicon carbide micro-powder suspension in clear for alkali cleaning matter pond is pumped to classification of sedimentation processing pond, adds appropriate dispersion
Agent carries out classification of sedimentation；
Step 6：After the suspension of silicon carbide micro-powder respectively after classification is sieved again, send in centrifugal swing dryer and dry；
Step 7：Wet silicon carbide micro-powder after drying is loaded to put in drying unit after drying tray and dries, form dry carbonization
Silicon powder；
Step 8：Dry silicon carbide micro-powder transports micropowder fine screen packaging production equipment through feed system and carries out weighing, packs.
2. silicon carbide micro-powder purifying and classifying production technology according to claim 1 it is characterised in that：Described in step 1
Automatically washing stirring pool includes cell body, and the both sides pool wall upper end of described cell body is provided with track, and described track is provided with can edge
The reciprocating vehicle frame of track, vertically-mounted on described vehicle frame have shaft, and described shaft is driven by stirring motor, institute
State and stroke motor is also equipped with vehicle frame, to drive the roller orbital motion of vehicle frame bottom；The two ends of described track
It is respectively provided with block, the bottom two ends of described vehicle frame are correspondingly arranged on travel switch, described travel switch accesses through connecting line
In control circuit in electric cabinet, described control circuit is connected with stroke motor through connecting line, to control vehicle frame edge
Track automatically moves back and forth.
3. silicon carbide micro-powder purifying and classifying production technology according to claim 1 it is characterised in that：Remove impurity in step 2
Sieves includes feed well, filtering table, receiver and stake body, and described feed well is arranged on the upper end of filtering table, described enter
The turning unlatching of upper lid of hopper, is provided with charging pipe joint in the middle part of described upper lid, the inner chamber of described feed well is provided with initial filter
Screen cloth, the bottom of described feed well is provided with discharging long slot bore；Described filtering table and receiver are inclined on stake body, and
Filtering table is located at the top of receiver, and the base plate of described filtering table is smart drainage screen, and all portions of described filtering table are provided with splashproof
Shading cloth, the lower end of described splashproof shading cloth extends to inside the perisporium of receiver；Described filtering table and relatively low the one of receiver
Discharging pipe joint is respectively arranged with end.
4. silicon carbide micro-powder purifying and classifying production technology according to claim 1 it is characterised in that：Described in step 3
Pickling clear matter pond includes rectangle cell body, and the two side upper end of described rectangle cell body is respectively arranged with track, and described track is installed
Having can be along the reciprocating vehicle frame of track, and vertically-mounted on described vehicle frame have shaft, and the lower end of described shaft extends
To on the upside of the at the bottom of pond of rectangle cell body, so that the micropowder suspension in stirring rectangle form pool body；One end of described rectangle cell body is water inlet
End, the Sidewall Height of water inlet end is higher；The rectangle cell body bottom of water inlet end is provided with lower water inlet, in the rectangle form pool of water inlet end
It is provided with water inlet, described upper water inlet is towards the other end of rectangle cell body in the middle part of body；The other end of described rectangle cell body is excessive
Stream end, the Sidewall Height of effluent head is shorter, and when water level goes up, the impurity swimming on the water surface flows out from effluent head；In overflow
On the rectangle form pool body sidewall at end, the different outage of several absolute altitudes is set, closure on described outage has stopple, described stopple
Removable.
5. silicon carbide micro-powder purifying and classifying production technology according to claim 1 it is characterised in that：Described in step 4
Alkali cleaning clear matter pond includes cell body and the support being erected above cell body, and the periphery of described cell body is surrounded with heat-conducting oil pipes and insulation
Layer, described cell body intracavity bottom is additionally provided with aeration tube, to carry out bubbling -cleaning to the micropowder suspension in cell body；Described
Vertically-mounted on frame have shaft, and the lower end of described shaft extends on the upside of the bottom of cell body, so that micro- in stirring pool body
Powder suspension；The bottom of described cell body is provided with discharge valve and tremie pipe.
6. silicon carbide micro-powder purifying and classifying production technology according to claim 1 it is characterised in that：Described in steps of 5
Classification of sedimentation processing pond includes Sedimentation tank and grading pool, and described grading pool is arranged on the side of Sedimentation tank, and described Sedimentation tank is higher than
Grading pool, and several classification outages, described classification discharge opeing are provided with the side wall that Sedimentation tank exceeds grading pool upper surface
On hole, closure has stopple, and described stopple is removable；The outer gusset of several classification outages described is provided with collecting tank, described collecting tank
Bottom be circumscribed with movable isocon, described activity isocon leads to grading pool；On the pond body sidewall of described Sedimentation tank from upper and
It is arranged with multiple detection mouths, described detection mouth is the outlet pipe with stop valve, to be detected before classification discharge opeing.
7. silicon carbide micro-powder purifying and classifying production technology according to claim 1 it is characterised in that：Described in step 7
Drying unit includes drying casing, and the chamber door of described drying casing is arranged on the front side of drying baker, and described chamber door is detachable；Described
Dry cabinets cavity be provided with drying layer frame, described drying layer frame be by some petroleum pipelines side by side from bottom to top S type layer around
And formed, described drying layer frame is placed with drying tray；Described some petroleum pipeline oil inlet ends side by side be commonly connected to into
Oily tap, described oil-feed tap connection fuel feeding house steward, and fuel feeding house steward are provided with into oil control valve；Described some
The end of bar petroleum pipeline side by side is commonly connected to the joint that confluxes, and the described joint that confluxes connects return header.
8. silicon carbide micro-powder purifying and classifying production technology according to claim 1 it is characterised in that：Described in step 8
Feed system includes dry micropowder bunker workshop to be packaged, bucket type transfer car(buggy) and suspension gear, described dry micropowder bunker car to be packaged
Between include workshop body and melt pit, described workshop body side is hung on above melt pit, and inside this side of described workshop body
It is provided with aggregate bin, the lower end material blanking tube of described aggregate bin passes through the floor of workshop body, and extends one section to melt pit, and formation falls
Expects pipe extension；The top of described aggregate bin is provided with dust shield, and the top of described dust shield is provided with dust suction connecting leg, described suction
Dirt connecting leg is linked in dust suction house steward, and the upper end of described dust suction house steward is provided with the first control valve, the lower end of described dust suction house steward
Extend downwardly into the discharging opening side of material blanking tube lower end, the lower end discharging opening of described dust suction house steward is provided with the second control valve；
It is placed with bucket type transfer car(buggy) in described melt pit；Described suspension gear is arranged on the top of melt pit, and the highest of described suspension gear
Suspention height exceeds the height of at least one bucket type transfer car(buggy) of frame body.
9. silicon carbide micro-powder purifying and classifying production technology according to claim 1 it is characterised in that：Micropowder in step 8
Fine screen packaging production equipment includes workshop body, ultrasound wave fine screen device and micropowder sack-filling device, and described workshop is originally
Body includes fine screen workshop and packing shop, and described ultrasound wave fine screen device is arranged in fine screen workshop, described ultrasound wave fine screen dress
It is set to two-stage ultrasound wave fine screen device；Described micropowder sack-filling device includes first, second, and third micropowder sack-filling device；Described
First, the second micropowder sack-filling device is arranged on below the two-stage ultrasound wave fine screen device discharging opening in fine screen workshop, and described two-stage surpasses
The terminal discharge mouth of sound wave fine screen device extend in packing shop, and described 3rd micropowder sack-filling device is arranged on packing shop
In；And described 3rd micropowder sack-filling device is located at the lower section of the terminal discharge mouth of two-stage ultrasound wave fine screen device.
10. a kind of production equipment of silicon carbide micro-powder purifying and classifying it is characterised in that：This production equipment includes automatically washing stirring
Pond, removal of impurities is filtered sieve, pickling clear matter pond, alkali cleaning clear matter pond, classification of sedimentation processing pond, drying unit, feed system and micropowder essence
Sieve packaging production equipment.
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| CN201610768221.2A CN106395827B (en) | 2016-08-31 | 2016-08-31 | A kind of silicon carbide micro-powder purifying and classifying production technology and its production equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118594445A (en) * | 2024-08-07 | 2024-09-06 | 江苏海格新材料有限公司 | High-efficiency reaction device for modifying soft composite silica micropowder |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101033066A (en) * | 2006-03-06 | 2007-09-12 | 张捷平 | Method of recovering silicon carbide micro-powder |
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| CN101920959A (en) * | 2009-06-15 | 2010-12-22 | 南京工业大学 | Purification process of silicon carbide micro powder for linear cutting |
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| CN101033066A (en) * | 2006-03-06 | 2007-09-12 | 张捷平 | Method of recovering silicon carbide micro-powder |
| CN101327622A (en) * | 2007-06-21 | 2008-12-24 | 正申科技（北京）有限责任公司 | Mortar recovery technique for cutting single-crystal and polycrystalline silicon wire |
| CN101920959A (en) * | 2009-06-15 | 2010-12-22 | 南京工业大学 | Purification process of silicon carbide micro powder for linear cutting |
| CN201998337U (en) * | 2010-10-26 | 2011-10-05 | 深圳市拓日新能源科技股份有限公司 | System for recovering cutting fluid and silicon carbide in waste mortar of siliconchip cutting |
| CN102320602A (en) * | 2011-08-18 | 2012-01-18 | 白山峰泰源研磨材有限公司 | Purifying method of green silicon-carbide micropowder |
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| CN118594445A (en) * | 2024-08-07 | 2024-09-06 | 江苏海格新材料有限公司 | High-efficiency reaction device for modifying soft composite silica micropowder |
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| CN106395827B (en) | 2018-12-11 |
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