CN104357867A - Steel wire pickling device - Google Patents
Steel wire pickling device Download PDFInfo
- Publication number
- CN104357867A CN104357867A CN201410554117.4A CN201410554117A CN104357867A CN 104357867 A CN104357867 A CN 104357867A CN 201410554117 A CN201410554117 A CN 201410554117A CN 104357867 A CN104357867 A CN 104357867A
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- Prior art keywords
- washing bath
- cover plate
- acid solution
- water
- sealing groove
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Abstract
The invention discloses a steel wire pickling device which comprises a pickling tank and two rinsing tanks, wherein the pickling tank is arranged between the two rinsing tanks, a cover plate is arranged on each rinsing tank, a plurality of leakage holes are formed in each cover plate, a water pump is arranged in each rinsing tank, a water inlet end of each water pump is arranged at the bottom part of the corresponding rinsing tank, and a water outlet end of each water pump is arranged on the corresponding cover plate of the rinsing tank. When a steel wire is pickled, a pickling solution does not splash, the amount of water used is greatly reduced during rinsing, the water does not flow around randomly, no ground pollution is caused, and a whole workshop is kept clean and tidy.
Description
Technical field
The present invention relates to a kind of Production for Steel Wire device, particularly relate to a kind of device wire being carried out to pickling.
Background technology
The raw tea technique of wire mainly comprises following components: steel wire drawing, repair a die technical matters, heat treatment normalizing, quenching technology, acid washing phosphorization technique, wire production technique, steel wire core complete processing, wooden wheel manufacture craft, wire technology of the package etc.Carrying out pickling to wire is the necessary technique that wire is produced.
The method that prior art carries out pickling employing to wire is with a pickling tub, acid solution is filled inside pickling tub, wire just completes acid cleaning process by rear from acid solution, by the rust matter on wire surface and the removing of other impurity, then wire surface is rinsed with water, the acid solution on removing wire surface.This treatment process also exists following weak point:
Wire is entering in pickling tank, and wire, in the process of motion, may cause acid solution to sputter acid storage, and drippage on the ground, also wastes acid solution while polluting ground; Direct water rinses wire, and water disorderly spatters everywhere, and pollute ground, the acid solution taken away flows everywhere, pollutes environment around, causes whole workshop tacky, and water consumption is comparatively large, and cost is higher.Wire is process in acid solution directly, and pickling effect is poor, has the halfway defect of pickling.
Summary of the invention
In order to overcome above-mentioned defect, the invention provides a kind of wire pickler, this device is when pickling wire line, pickle solution can not spill, and during washing, water consumption reduces greatly, water can not sinuous flow everywhere, can not cause the pollution on ground, whole workshop neat and tidy.
For solving the problems of the technologies described above the technical solution adopted in the present invention be:
A kind of wire pickler, it is characterized in that: comprise pickling tank and washing bath, washing bath has two, pickling tank is between two washing baths, described washing bath is provided with cover plate, cover plate is provided with multiple leaking hole, is provided with lift pump in washing bath, the feed-water end of lift pump is arranged on the bottom of washing bath, and the water side of lift pump is arranged on the cover plate of washing bath.
The top surrounding of described washing bath is provided with sealing groove, and the in-built full water of sealing groove, the edge of described cover plate is covered in sealing groove.
Described pickling tank comprises acid solution storing chamber and acid solution vibration dividing plate, and acid solution vibration divider upright is arranged in acid solution storing chamber, and acid solution vibration dividing plate is provided with ultra-sonic oscillation instrument.
The top surrounding of described pickling tank is also provided with sealing groove, the in-built full water of sealing groove, and the top of pickling tank is provided with lid, and the edge of lid is positioned at sealing groove.
The joint of described washing bath and pickling tank is provided with horizontal seam, and laterally seam and washing bath be arranged in parallel.
Compared with prior art, the present invention has following beneficial effect:
The present invention includes pickling tank and washing bath, washing bath has two, pickling tank is between two washing baths, described washing bath is provided with cover plate, cover plate is provided with multiple leaking hole, be provided with lift pump in washing bath, the feed-water end of lift pump is arranged on the bottom of washing bath, and the water side of lift pump is arranged on the cover plate of washing bath.The present invention is provided with washing bath in the front and back of pickling tank, before entering pickling tank, first wire is washed, the impurity on removing wire surface, such wire is when entering in pickling tank, impurity is less, acid solution contacts with the rust on wire surface is upright, rust cleaning efficiency is high, after pickling, and then enter washing bath and wash, water in washing bath is extracted on cover plate by lift pump, and then drain in washing bath from the leaking hole of cover plate, wire is after entering washing bath, the water formation water curtain leaked down from cover plate is sprinkled upon on wire, wash away the acid solution on wire surface, no longer adopt the mode of flushing, water can not disorderly spatter everywhere, ground can not be polluted, and water is recycled again, recycle, greatly reduce the consumption of water, and block effect through cover plate, the water spilt is kept off in backwater washing trough, prevent it from disorderly spattering everywhere, pollute ground.Keep the neat and tidy in whole workshop.The joint of washing bath and pickling tank is provided with horizontal seam, and laterally seam and washing bath be arranged in parallel, and horizontal seam in order to flow out water curtain shape current, thus prevents acid mist, acid gas outwards releases, and further guarantee environment, prevents workman from sucking toxic gas.
The top surrounding of washing bath of the present invention is provided with sealing groove, and the in-built full water of sealing groove, the edge of described cover plate is covered in sealing groove.The water passed in the sealing groove arranged forms water seal to cover plate, and further enhance the sealing property of cover plate, water cannot spill washing bath.
Pickling tank of the present invention comprises acid solution storing chamber and acid solution vibration dividing plate, and acid solution vibration divider upright is arranged in acid solution storing chamber, and acid solution vibration dividing plate is provided with ultra-sonic oscillation instrument.Acid solution is through acid solution vibration dividing plate, and after the effect of ultra-sonic oscillation instrument, formation eddy current, acid solution is upwards emerged, and accelerates the contact velocity of acid solution and wire, adds frictional force, substantially increase pickling effect, ensures that wire pickling is thorough.
The top surrounding of pickling tank of the present invention is also provided with sealing groove, the in-built full water of sealing groove, and the top of pickling tank is provided with lid, and the edge of lid is positioned at sealing groove.Acid solution can be kept off back pickling tank by the effect of lid, prevents acid solution from spilling, and the effect of the sealing groove simultaneously arranged is the sealing effectiveness increasing lid and acid storage, prevents acid solution from spilling further.
Accompanying drawing explanation
Fig. 1 is one-piece construction schematic diagram of the present invention;
During Fig. 2, the present invention does not draw the structural representation of cover plate and lid.
Mark in figure: 1, pickling tank, 2, washing bath, 3, cover plate, 4, leaking hole, 5, sealing groove, 6, acid solution storing chamber, 7, acid solution vibration dividing plate, 8, laterally seam.
Embodiment
The present invention includes pickling tank 1 and washing bath 2, washing bath 2 has two, pickling tank 1 is between two washing baths 2, described washing bath 2 is provided with cover plate 3, cover plate 3 is provided with multiple leaking hole 4, be provided with lift pump in washing bath, the feed-water end of lift pump is arranged on the bottom of washing bath, and the water side of lift pump is arranged on the cover plate of washing bath.The present invention is provided with washing bath in the front and back of pickling tank, before entering pickling tank, first wire is washed, the impurity on removing wire surface, such wire is when entering in pickling tank, impurity is less, acid solution contacts with the rust on wire surface is upright, rust cleaning efficiency is high, after pickling, and then enter washing bath and wash, water in washing bath is extracted on cover plate by lift pump, and then drain in washing bath from the leaking hole of cover plate, wire is after entering washing bath, the water formation water curtain leaked down from cover plate is sprinkled upon on wire, wash away the acid solution on wire surface, no longer adopt the mode of flushing, water can not disorderly spatter everywhere, ground can not be polluted, and water is recycled again, recycle, greatly reduce the consumption of water, and block effect through cover plate, the water spilt is kept off in backwater washing trough, prevent it from disorderly spattering everywhere, pollute ground.Keep the neat and tidy in whole workshop.
The shape of leaking hole 4 of the present invention is tubaeform.
The top surrounding of washing bath 2 of the present invention is provided with sealing groove 5, and the in-built full water of sealing groove, the edge of described cover plate is covered in sealing groove.The water passed in the sealing groove arranged forms water seal to cover plate, and further enhance the sealing property of cover plate, water cannot spill washing bath.Washing bath 2 is provided with horizontal seam with the joint of pickling tank 1, and laterally seam 8 and washing bath 2 be arranged in parallel, forms water curtain under the current of horizontal seam 8, thus prevent acid mist, acid gas outwards releases, further guarantee environment, prevents workman from sucking toxic gas.
Pickling tank 1 of the present invention comprises acid solution storing chamber 6 and acid solution vibration dividing plate 7, and acid solution vibration divider upright is arranged in acid solution storing chamber, and acid solution vibration dividing plate is provided with ultra-sonic oscillation instrument.Acid solution is through acid solution vibration dividing plate, and after the effect of ultra-sonic oscillation instrument, formation eddy current, acid solution is upwards emerged, and accelerates the contact velocity of acid solution and wire, adds frictional force, substantially increase pickling effect, ensures that wire pickling is thorough.
The top surrounding of pickling tank of the present invention is also provided with sealing groove, the in-built full water of sealing groove, and the top of pickling tank is provided with lid, and the edge of lid is positioned at sealing groove.Acid solution can be kept off back pickling tank by the effect of lid, prevents acid solution from spilling, and the effect of the sealing groove simultaneously arranged is the sealing effectiveness increasing lid and acid storage, prevents acid solution from spilling further.
Embodiment 1
The present embodiment comprises pickling tank 1 and washing bath 2, washing bath 2 has two, pickling tank 1 is between two washing baths 2, described washing bath 2 is provided with cover plate 3, cover plate 3 is provided with multiple leaking hole 4, be provided with lift pump in washing bath, the feed-water end of lift pump is arranged on the bottom of washing bath, and the water side of lift pump is arranged on the cover plate 3 of washing bath.
Embodiment 2
The present embodiment comprises pickling tank 1 and washing bath 2, washing bath 2 has two, pickling tank 1 is between two washing baths 2, described washing bath 2 is provided with cover plate 3, cover plate 3 is provided with multiple leaking hole 4, be provided with lift pump in washing bath, the feed-water end of lift pump is arranged on the bottom of washing bath, and the water side of lift pump is arranged on the cover plate 3 of washing bath.
The shape of leaking hole 4 is tubaeform, and flaring leaking hole 4 can strengthen dynamics during water outlet, obtains better water washing effect.
The top surrounding of washing bath 2 is provided with sealing groove 5, and the in-built full water of sealing groove, the edge of described cover plate is covered in sealing groove.
Embodiment 3
The present embodiment comprises pickling tank 1 and washing bath 2, washing bath 2 has two, pickling tank 1 is between two washing baths 2, described washing bath 2 is provided with cover plate 3, cover plate 3 is provided with multiple leaking hole 4, be provided with lift pump in washing bath, the feed-water end of lift pump is arranged on the bottom of washing bath, and the water side of lift pump is arranged on the cover plate 3 of washing bath.
The top surrounding of washing bath 2 is provided with sealing groove 5, the in-built full water of sealing groove 5, and the edge of described cover plate 3 is covered in sealing groove.
The top surrounding of pickling tank is also provided with sealing groove 5, the in-built full water of sealing groove 5, and the top of pickling tank is provided with lid, and the edge of lid is positioned at sealing groove.
Embodiment 4
The present embodiment comprises pickling tank 1 and washing bath 2, washing bath 2 has two, pickling tank 1 is between two washing baths 2, described washing bath 2 is provided with cover plate 3, cover plate 3 is provided with multiple leaking hole 4, be provided with lift pump in washing bath, the feed-water end of lift pump is arranged on the bottom of washing bath, and the water side of lift pump is arranged on the cover plate 3 of washing bath.
The shape of leaking hole 4 is tubaeform.
The top surrounding of washing bath 2 is provided with sealing groove 5, the in-built full water of sealing groove 5, and the edge of described cover plate 3 is covered in sealing groove.
Pickling tank 1 comprises acid solution storing chamber 6 and acid solution vibration dividing plate 7, and acid solution vibration divider upright is arranged in acid solution storing chamber, and acid solution vibration dividing plate is provided with ultra-sonic oscillation instrument.
Claims (5)
1. a wire pickler, it is characterized in that: comprise pickling tank and washing bath, washing bath has two, pickling tank is between two washing baths, described washing bath is provided with cover plate, cover plate is provided with multiple leaking hole, is provided with lift pump in washing bath, the feed-water end of lift pump is arranged on the bottom of washing bath, and the water side of lift pump is arranged on the cover plate of washing bath.
2. a kind of wire pickler according to claim 1, it is characterized in that: the top surrounding of described washing bath is provided with sealing groove, the in-built full water of sealing groove, the edge of described cover plate is covered in sealing groove.
3. a kind of wire pickler according to claim 1 and 2, it is characterized in that: described pickling tank comprises acid solution storing chamber and acid solution vibration dividing plate, acid solution vibration divider upright is arranged in acid solution storing chamber, and acid solution vibration dividing plate is provided with ultra-sonic oscillation instrument.
4. a kind of wire pickler according to claim 1 and 2, it is characterized in that: the top surrounding of described pickling tank is also provided with sealing groove, the in-built full water of sealing groove, the top of pickling tank is provided with lid, and the edge of lid is positioned at sealing groove.
5. a kind of wire pickler according to claim 1 and 2, is characterized in that: the joint of described washing bath and pickling tank is provided with horizontal seam, and laterally seam and washing bath be arranged in parallel.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410554117.4A CN104357867A (en) | 2014-10-20 | 2014-10-20 | Steel wire pickling device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410554117.4A CN104357867A (en) | 2014-10-20 | 2014-10-20 | Steel wire pickling device |
Publications (1)
Publication Number | Publication Date |
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CN104357867A true CN104357867A (en) | 2015-02-18 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201410554117.4A Pending CN104357867A (en) | 2014-10-20 | 2014-10-20 | Steel wire pickling device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108368611A (en) * | 2015-11-05 | 2018-08-03 | 雷托马克斯有限公司 | For to line or the pickling of line component and phosphatization processing equipment and for the processing method and treatment facility to line or line component coating |
-
2014
- 2014-10-20 CN CN201410554117.4A patent/CN104357867A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108368611A (en) * | 2015-11-05 | 2018-08-03 | 雷托马克斯有限公司 | For to line or the pickling of line component and phosphatization processing equipment and for the processing method and treatment facility to line or line component coating |
CN108368611B (en) * | 2015-11-05 | 2020-12-29 | 雷托马克斯有限公司 | Treatment device for pickling and phosphating of threads or thread parts, and treatment method and treatment installation for coating threads or thread parts |
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Application publication date: 20150218 |