CN104353579A - Remote control spraying mechanical hand - Google Patents
Remote control spraying mechanical hand Download PDFInfo
- Publication number
- CN104353579A CN104353579A CN201410624622.1A CN201410624622A CN104353579A CN 104353579 A CN104353579 A CN 104353579A CN 201410624622 A CN201410624622 A CN 201410624622A CN 104353579 A CN104353579 A CN 104353579A
- Authority
- CN
- China
- Prior art keywords
- nozzle
- rotating shaft
- base
- arm
- spray gun
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
- B05B15/55—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/70—Arrangements for moving spray heads automatically to or from the working position
Landscapes
- Spray Control Apparatus (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
The invention provides a remote control spraying mechanical hand. The lower end of a base rotating shaft is connected to a base through a motor, wherein an upright post seat is arranged at the upper end of the rotating shaft of the base; upright posts are arranged on the upright post seat; a sliding seat is arranged on the upright posts in a sliding way; an arm rotating shaft is arranged on the front side of the sliding seat; an arm is connected with the sliding seat through the arm rotating shaft; a nozzle rotating shaft is arranged at the front end of the arm; a nozzle is connected with the arm through the nozzle rotating shaft; a distance measurement instrument is arranged on one side of the nozzle; an automatic spraying gun is arranged on the other side of the nozzle; a control system is connected with the arm rotating shaft, the sliding seat and the nozzle rotating shaft; rollers are arranged at the lower end of the base; a signal receiver is arranged on the lateral surface of the base. The remote control spraying mechanical hand has the beneficial effects that a measured distance is transmitted to the control system by the distance measurement instrument, and the sliding seat, the nozzle rotating shaft and the arm rotating shaft are controlled to move or rotate to accurately position the nozzle; the other output end of a PLC (programmable logic controller) is connected with the automatic spraying gun, and after the nozzle is detected by the PLC to stop spraying paint, the automatic spraying gun is controlled to clean the nozzle to automatically remove the paint accumulated on the surface of the nozzle.
Description
Technical field
The invention belongs to mechanically spraying field, especially relate to a kind of remote spraying machinery hand.
Background technology
At present, along with the development of Die Casting Industry, had higher requirement to the efficiency and quality of producing die casting, in order to improve corrosion resistance and the aesthetic property of produced die casting, prior art generally can at the various coating of the surface spraying of die casting to reach anticorrosive and effect that is that beautify.But hand spray is wasted time and energy, be difficult to the quality controlling spraying, and easily cause danger, inefficiency, mechanically spraying uses large-scale flush coater mostly, expensive, and mobile inconvenience takes up room large.
Manipulator spraying is widely used in car light spraying field, and such as, surface treatment for headlight decorative circle, lens sprays; Employing manipulator sprays, and it is high that it has spray efficiency, failure rate is low, the advantage that coating quality is stable, especially when the product of the same kind of spraying in enormous quantities, more can embody its above advantage.But due to manipulator spray time, the paint of ejection can by being rebounded on the nozzle of automatic spray gun by the product sprayed, often make manipulator after spraying a period of time, the nozzle of automatic spray gun has long-pending paint to a certain degree, be easy to be taken out of by air draught in the process of spraying, thus blow off on the surface of product, form so-called paint phenomenon.If do not cleaned for a long time, even also automatic spray gun nozzle can be blocked, the formation be atomized when having influence on spraying, cause product surface spray coating uneven, finally cause scrapping of product.
Due to different for the spray procedure of different product when manipulator sprays, it is short that spray time also has length to have, so different product formations amasss the time of paint and needs the time of washer jet also different, can not accomplish absolutely to stop to drip paint phenomenon by single time rule.And although the manual cleaning spray gun adopted now can clean up spray gun, be a kind of passive cleaning way, often after dripping the generation of paint phenomenon, operative employee just can remove washer jet; But many times, in the washer jet time specified to front, nozzle has had long-pending paint phenomenon, causes scrapping of portioned product.
Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art, the invention provides a kind of remote spraying machinery hand.
Object of the present invention is achieved by following technical proposals.
A kind of remote spraying machinery hand, comprise base, column, base shaft, slide, arm rotating shaft, arm, nozzle rotating shaft, nozzle, rangefinder, control system and Upright post base, described base shaft lower end is connected on described base by motor, described Upright post base is fixedly installed on described base shaft upper end, described column is fixedly installed on described Upright post base, described slide is slidably arranged on described column, described arm rotating shaft is fixedly installed on front side of described slide, described arm is connected with described slide by described arm rotating shaft, described nozzle rotating shaft is fixedly installed on described arm front end, described nozzle is connected with described arm by described nozzle rotating shaft, described rangefinder is fixedly installed on described nozzle side, described nozzle opposite side is provided with the automatic spray gun for removing long-pending paint on described nozzle, described control system and described arm rotating shaft, described slide and described nozzle rotating shaft are connected, described base lower end is provided with roller, described base side is provided with the signal receiver for receiving remote signal.
Described automatic spray gun comprises liquid spray gun, and described liquid spray gun aims at described nozzle.
The paint solvent that described liquid spray gun sprays is dimethylbenzene.
Described automatic spray gun cleaning device also comprises gas spray gun, and described gas spray gun aims at described nozzle.
The gas that described gas spray gun sprays is air.
Described control system comprises PLC, described PLC one input is connected with described rangefinder output, another input of described PLC is connected with described nozzle, described PLC one output is connected with described nozzle rotating shaft with described slide, described arm rotating shaft, and another output of described PLC is connected with described automatic spray gun.
The invention has the beneficial effects as follows: compared with prior art, rangefinder by the Distance Transmission that records to control system, control system controls accurate movement or the rotation of slide or rotating shaft by controlling slide and each rotating shaft, nozzle is made to reach assigned address, the Distance geometry coating thickness of nozzle during accurate control spraying, effectively reduces waste of raw materials and increases work efficiency; Another output of PLC is connected with automatic spray gun, after PLC detects that nozzle stops spraying paint, control automatic spray gun and cleaning is carried out to nozzle, the long-pending paint of ridding machines hand nozzle surface effectively, avoid manipulator dropping paint during spraying phenomenon, increase work efficiency, PLC controls the work that cleaning decreases workman automatically, lowers labour cost.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
In figure: 1, base, 2, column, 3, base shaft, 4, slide, 5, arm rotating shaft, 6, arm, 7, nozzle rotating shaft, 8, nozzle, 9, rangefinder, 10, Upright post base, 11, roller.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention will be further described.
Embodiment 1
A kind of remote spraying machinery hand, comprise base 1, column 2, base shaft 3, slide 4, arm rotating shaft 5, arm 6, nozzle rotating shaft 7, nozzle 8, rangefinder 9, control system and Upright post base 10, base shaft 3 lower end is connected on base 1 by motor, Upright post base 10 is fixedly installed on base shaft 3 upper end, column 2 is fixedly installed on Upright post base 10, slide 4 is slidably arranged on column 2, arm rotating shaft 5 is fixedly installed on front side of slide 4, arm 6 is connected with slide 4 by arm rotating shaft 5, nozzle rotating shaft 7 is fixedly installed on arm 6 front end, nozzle 8 is connected with arm 6 by nozzle rotating shaft 7, rangefinder 9 is fixedly installed on nozzle 8 side, nozzle 8 opposite side is provided with the automatic spray gun for paint long-pending on ridding machines hand nozzle 8, control system and arm rotating shaft 5, slide 4 and nozzle rotating shaft 7 are connected, base 1 lower end is provided with roller 11, base 1 side is provided with the signal receiver for receiving remote signal.
Automatic spray gun comprises liquid spray gun, and liquid spray gun aims at nozzle 8, and the paint solvent that liquid spray gun sprays is dimethylbenzene; Automatic spray gun cleaning device also comprises gas spray gun, and gas spray gun aims at nozzle 8, and the gas that gas spray gun sprays is air.
Control system comprises PLC, PLC one input is connected with rangefinder 9 output, another input of PLC is connected with nozzle 8, and PLC one output is connected with nozzle rotating shaft 7 with slide 4, arm rotating shaft 5, and another output of PLC is connected with automatic spray gun.
Specific works process is: measure the distance between assembly to be sprayed and nozzle by rangefinder 9, surveyed data are transferred to PLC, slide 4 is controlled by PLC, nozzle rotating shaft 7 and arm rotating shaft 5 be mobile or rotation accurately, the best is adjusted in the position of nozzle 8, Control Nozzle 8 is treated spray assembly and is carried out spraying operation again, after treating that nozzle 8 stops spraying operation, PLC receives the signal that stops operation that nozzle 8 sends, PLC controls automatic spray gun and carries out washing and cleaning operation to nozzle 8, ridding machines hand nozzle 8 surface area paint effectively, avoid manipulator dropping paint during spraying phenomenon, increase work efficiency.
Embodiment 2
A kind of remote spraying machinery hand, comprise base 1, column 2, base shaft 3, slide 4, arm rotating shaft 5, arm 6, nozzle rotating shaft 7, nozzle 8, rangefinder 9, control system and Upright post base 10, base shaft 3 lower end is connected on base 1 by motor, Upright post base 10 is fixedly installed on base shaft 3 upper end, column 2 is fixedly installed on Upright post base 10, slide 4 is slidably arranged on column 2, arm rotating shaft 5 is fixedly installed on front side of slide 4, arm 6 is connected with slide 4 by arm rotating shaft 5, nozzle rotating shaft 7 is fixedly installed on arm 6 front end, nozzle 8 is connected with arm 6 by nozzle rotating shaft 7, rangefinder 9 is fixedly installed on nozzle 8 side, nozzle 8 opposite side is provided with the automatic spray gun for paint long-pending on ridding machines hand nozzle 8, control system and arm rotating shaft 5, slide 4 and nozzle rotating shaft 7 are connected, base 1 lower end is provided with roller 11, base 1 side is provided with the signal receiver for receiving remote signal.
Automatic spray gun comprises liquid spray gun, and liquid spray gun aims at nozzle 8, and the paint solvent that liquid spray gun sprays is dimethylbenzene.
Control system comprises PLC, PLC one input is connected with rangefinder 9 output, another input of PLC is connected with nozzle 8, and PLC one output is connected with nozzle rotating shaft 7 with slide 4, arm rotating shaft 5, and another output of PLC is connected with automatic spray gun.
Above two embodiments of the present invention have been described in detail, but described content being only preferred embodiment of the present invention, can not being considered to for limiting practical range of the present invention.All equalizations done according to the present patent application scope change and improve, and all should still belong within patent covering scope of the present invention.
Claims (6)
1. a remote spraying machinery hand, it is characterized in that: comprise base (1), column (2), base shaft (3), slide (4), arm rotating shaft (5), arm (6), nozzle rotating shaft (7), nozzle (8), rangefinder (9), control system and Upright post base (10), described base shaft (3) lower end is connected on described base (1) by motor, described Upright post base (10) is fixedly installed on described base shaft (3) upper end, described column (2) is fixedly installed on described Upright post base (10), described slide (4) is slidably arranged on described column (2), described arm rotating shaft (5) is fixedly installed on described slide (4) front side, described arm (6) is connected with described slide (4) by described arm rotating shaft (5), described nozzle rotating shaft (7) is fixedly installed on described arm (6) front end, described nozzle (8) is connected with described arm (6) by described nozzle rotating shaft (7), described rangefinder (9) is fixedly installed on described nozzle (8) side, described nozzle (8) opposite side is provided with the automatic spray gun for removing the upper long-pending paint of described nozzle (8), described control system and described arm rotating shaft (5), described slide (4) and described nozzle rotating shaft (7) are connected, described base (1) lower end is provided with roller (11), described base (1) side is provided with the signal receiver for receiving remote signal.
2. remote spraying machinery hand according to claim 1, it is characterized in that: described automatic spray gun comprises liquid spray gun, described liquid spray gun aims at described nozzle (8).
3. remote spraying machinery hand according to claim 2, is characterized in that: the solvent that described liquid spray gun sprays is dimethylbenzene.
4. remote spraying machinery hand according to claim 2, it is characterized in that: described automatic spray gun cleaning device also comprises gas spray gun, described gas spray gun aims at described nozzle (8).
5. remote spraying machinery hand according to claim 4, is characterized in that: the gas that described gas spray gun sprays is air.
6. remote spraying machinery hand according to claim 5, it is characterized in that: described control system comprises PLC, described PLC one input is connected with described rangefinder (9) output, another input of described PLC is connected with described nozzle (8), described PLC one output is connected with described nozzle rotating shaft (7) with described slide (4), described arm rotating shaft (5), and another output of described PLC is connected with described automatic spray gun.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410624622.1A CN104353579A (en) | 2014-11-07 | 2014-11-07 | Remote control spraying mechanical hand |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410624622.1A CN104353579A (en) | 2014-11-07 | 2014-11-07 | Remote control spraying mechanical hand |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104353579A true CN104353579A (en) | 2015-02-18 |
Family
ID=52520938
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410624622.1A Pending CN104353579A (en) | 2014-11-07 | 2014-11-07 | Remote control spraying mechanical hand |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104353579A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106238252A (en) * | 2016-07-27 | 2016-12-21 | 国网山东省电力公司茌平县供电公司 | A kind of portable RTV sprays specific purpose tool |
| CN107377278A (en) * | 2017-07-13 | 2017-11-24 | 苏州晓炎自动化设备有限公司 | A kind of suspension type for vehicle skylight spray coating mechanical hand |
| CN108672185A (en) * | 2018-07-18 | 2018-10-19 | 伊之密机器人自动化科技(苏州)有限公司 | The aqueous paint finishing of automatic single control |
| CN109555294A (en) * | 2018-11-10 | 2019-04-02 | 浙江河图装饰工程有限公司 | A kind of finishing setting-out intelligent robot |
| CN114713421A (en) * | 2022-05-05 | 2022-07-08 | 罗海华 | Control method and system for remote control spraying |
-
2014
- 2014-11-07 CN CN201410624622.1A patent/CN104353579A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106238252A (en) * | 2016-07-27 | 2016-12-21 | 国网山东省电力公司茌平县供电公司 | A kind of portable RTV sprays specific purpose tool |
| CN106238252B (en) * | 2016-07-27 | 2018-08-28 | 国网山东省电力公司茌平县供电公司 | A kind of movable type RTV sprayings specific purpose tool |
| CN107377278A (en) * | 2017-07-13 | 2017-11-24 | 苏州晓炎自动化设备有限公司 | A kind of suspension type for vehicle skylight spray coating mechanical hand |
| CN108672185A (en) * | 2018-07-18 | 2018-10-19 | 伊之密机器人自动化科技(苏州)有限公司 | The aqueous paint finishing of automatic single control |
| CN109555294A (en) * | 2018-11-10 | 2019-04-02 | 浙江河图装饰工程有限公司 | A kind of finishing setting-out intelligent robot |
| CN114713421A (en) * | 2022-05-05 | 2022-07-08 | 罗海华 | Control method and system for remote control spraying |
| CN114713421B (en) * | 2022-05-05 | 2023-03-24 | 罗海华 | Control method and system for remote control spraying |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150218 |
|
| WD01 | Invention patent application deemed withdrawn after publication |