CN104351936B - Shaping and shaping integrated line for quick-frozen prepared food - Google Patents
Shaping and shaping integrated line for quick-frozen prepared food Download PDFInfo
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- CN104351936B CN104351936B CN201410625090.3A CN201410625090A CN104351936B CN 104351936 B CN104351936 B CN 104351936B CN 201410625090 A CN201410625090 A CN 201410625090A CN 104351936 B CN104351936 B CN 104351936B
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Abstract
The invention discloses a forming and shaping integrated line for quick-frozen prepared food, which comprises a rack, a case, a conveying mechanism, a forming mechanism, a shaping mechanism and two groups of energy-saving mechanisms, wherein the rack is provided with a conveying mechanism; the machine case, the conveying mechanism, the forming mechanism, the shaping mechanism and the two energy-saving mechanisms are all arranged on the machine frame. The trough plate chain on the forming mechanism is composed of a plurality of groups of trough plates which are sequentially arranged on the conveying mechanism, one or more than one group of grouting die heads are arranged on the rack and are positioned above the trough plate chain, and discharge ports of one or more than one group of grouting die heads are inserted into the trough plates positioned at the front ends of the trough plate chain. Because the groove plate chain in the forming mechanism is formed by a plurality of groups of groove plates which are sequentially arranged on the conveying mechanism, the groove shape of the groove plate is one or more of a semicircular shape, a triangular shape or a lace shape, food in various shapes can be produced at one time under the action of the shaping mechanism, the degree of automation is high, and the production efficiency is high.
Description
Technical field
The invention belongs to food forming machine tool field, particularly relate to a kind of prepared frozen food shaping sizing one line, be specially a kind of frid chain that shaping in prepared frozen food processing, shaping process uses shaping-sizing integral type production line.
Background technology
Prepared frozen food is for raw material with cereal, beans or potato class and goods, livestock meat and goods thereof, aquatic products and goods, vegetable protein and goods thereof, fruits and vegetables and goods, egg and goods thereof, edible mushroom and goods thereof etc., be equipped with auxiliary material (containing food additives), through processing and forming and sizing processing, through slaking or not slaking processing, quick-freeze craft is adopted to freeze after cooling, through packaging, and the food stored in the frozen state, transport and sell.Quick-frozen fiss meat, quick-frozen meat emulsion product also all belong to prepared frozen food category.
The conventional machining flow process of prepared frozen food is: cleaning (partly thawing)-cut strand-batching-shaping-sizing (slaking)-cooling-quick-frozen-cold storage.Miscellaneous prepared frozen food raw material (fresh, chilled, freeze product), through cleaning (partly thawing), cut strand (cut into slices, dice, rub, hank knotting), prepare burden (burst in arena, cut mix, emulsification, mixing) evenly sticky composite mortar can be obtained.Described composite mortar is shaped to slurry embryo with all kinds of forming machine.According to the stickiness of composite mortar, the slurry embryo of original shaping still has mobility in various degree and plasticity, is easily out of shape under running into External Force Acting.The sizing of slurry embryo is mainly thermal finalization, comprise the thermo-contact form of the mediums such as water, oil, air, hot plate or wave field, make the material (protein, starch etc.) in slurry embryo with gel characteristic that thermal denaturation, expanded or other biochemical reactions occur, and then show as the product that slurry embryo is fixed to fixed profile.If the thermal source of sizing comparatively strong conditions such as () high-temperature water oil, steam, baking sheets, heat effect are fully, shaping process is equal to curing step; If styling condition does not reach slaking requirement, then shaping process is not equal to curing step, but still can play solidification, styling to slurry embryo.Slurry embryo through sizing (slaking) operation, after becoming product, continue through segmentation or do not split, cool, quick-frozen, the operation such as packaging be prepared frozen food.As can be seen here, shaping and sizing is twice important procedure in prepared frozen food processing process, and the advance of its plant equipment, fluency and practicality are directly connected to the capacity and output of machining production line, personnel cost and productivity effect.
In the known production procedure of prepared frozen food and existing machinery equipment, moulding process and setting process are subject to the objective restrictions such as slurry proterties, mould machine and are generally divided into two steps or multistep to carry out." quick-frozen fish tofu " is the representative products in prepared frozen food, for its processing flow process, can know normal mode that is shaping in prepared frozen food processing, shaping process.Chinese patent discloses " a kind of quick-frozen fish tofu and processing method thereof " (CN102871157A), it is shaping, shaping process is followed successively by: composite mortar is starched to stainless steel square mould with pumping mechanical irrigation, come to steam on car and advance steam box, different temperatures adds up boiling 68min, obtains product after cooling and demolding with slicer uniformly slicing." square mold forming ", " slurry is transported into steam box " and " demoulding section " workshop section in this processing method all needs a large amount of manual operations, there is larger randomness, mobility and the not easily property controlled in its operation, management, higher requirement is had, by the key restriction operation become in full machining production line to human cost and managerial skills.Chinese patent discloses " a kind of fish meat tofu and preparation method thereof " (CN103750405A), it is shaping, shaping process is followed successively by: utilize forming machine that composite mortar is shaping, slurry embryo after shaping directly falls into boiling hot pond and shapes, and shape water temperature 45-55 DEG C, shaping time 20-30min.This traditional poach gel method for shaping is comparatively common in prepared frozen food processing, but slurry embryo is vulnerable to impact, the disturbance of boosting current and poach groove plectrum in poach groove content, then cause slurry embryo that deformation by a small margin occurs before sizing, the final product design obtained cannot be accomplished completely the same.In summary, the molding procedure of existing prepared frozen food and shaping process generally substep carry out, and really there is labor intensive, the machinery objective defect such as outmoded.Therefore, really need to research and develop a kind of creative, effective, convenience shaping-modular system to be to promote prepared frozen food processing level.
Summary of the invention
The object of the present invention is to provide the prepared frozen food shaping sizing one line that a kind of automaticity is high, the conformity of realization section class, stripping and slicing class, slitting class prepared frozen food and production stability, be promoted to the automatic production operation workshop section of low human cost simultaneously by pressing section and sizing workshop section.
For achieving the above object, technical solution of the present invention is:
The present invention is a kind of prepared frozen food shaping sizing one line, comprises frame, tunnel type cabinet, conveying mechanism, shaping mechanism, shaping mechanism, two groups of energy-saving mechanisms; Described conveying mechanism is arranged in frame, tunnel type cabinet to be arranged in frame and to cover the middle part of conveying mechanism, be positioned at above and below conveying mechanism in the tunnel type cabinet that shaping mechanism is arranged on frame, two groups of energy-saving mechanisms are arranged in frame and steam on two groups of energy-saving mechanisms detaches the two ends that pipeline lays respectively at tunnel type cabinet, for extracting the steam at tunnel type cabinet two ends, the shaping mechanism formed primarily of a group or more slip casting die head to be arranged in frame and to be positioned at the top of conveying mechanism; Described shaping mechanism also comprises frid chain and de-grooved roller; Described frid chain is made up of the many groups frid installed successively on the conveyor, a group or more slip casting die head to be arranged in frame and to be positioned at the top of frid chain, and the discharging opening of a group or more slip casting die head inserts and is positioned on the frid of frid chain front end; Described de-grooved roller is arranged on the rear end of frame and relative with the rear end of conveying mechanism.
The present invention also comprises two supporting tracks, and two supporting track horizontal parallel are arranged on tunnel type cabinet inwall, and supporting track length extends to the drive of frid chain rear end by the driven pulley of frid chain front end; Described conveying mechanism comprises motor, drive, driven pulley and two carrier chains; Described motor and drive are arranged on one end of frame, driven pulley is arranged on the other end of frame, article two, the solderless wrapped connection of carrier chain difference is on drive and driven pulley, motor is connected with two carrier chains respectively by drive, drive two carrier chain synchronous operations, carrier chain upper semisection is shelved on supporting track and runs, and motor 31 adopts independently mechanical stepless or frequency control.
Described shaping mechanism comprises two or more steam inlets, one or one or more kerve heating tube, more than four or four upper strata steam spray pipes, four or four with levels steam spray pipe; Described steam is from steam inlet incoming tunnel formula cabinet, steam inlet connects kerve heating tube, upper strata steam spray pipe, lower floor's steam spray pipe respectively, kerve heating tube is arranged in tunnel type cabinet kerve, upper strata steam spray pipe parallel arrangement is above frid chain, and lower floor's steam spray pipe parallel arrangement is below frid chain.
Described energy-saving mechanism comprises steam and detaches pipeline, blower fan, blower motor, vapor return line and steam leakproof outer cover; One end that described steam detaches pipeline is installed on tunnel type cabinet one end, one end of the other end and vapor return line that steam detaches pipeline is communicated with, the other end of vapor return line stretches into the middle part of tunnel type cabinet, assembling detaches the junction of pipeline and vapor return line at steam, blower fan detaches pipeline by steam and extracts tunnel type cabinet two ends steam and be again transported in the middle part of tunnel type cabinet by vapor return line, blower motor to be arranged in frame and to be connected with blower fan, drive fan operation, steam leakproof outer cover is arranged on one end of tunnel type cabinet.
The notch of described frid is one or more in square, semicircle, triangle or bud shape, and the notch of many group frids is successive and form smooth, coherent conduit.
After adopting such scheme, the present invention has the following advantages:
1. the present invention
production efficiency is high.because the frid chain in shaping mechanism of the present invention is made up of the many groups frid installed successively on the conveyor, the flute profile of frid is one or more in semicircle, triangle or bud shape, disposablely can produce various shape under the effect of shaping mechanism
food, automaticity is high, and production efficiency is high.
2.
shaping, the setting process of prepared frozen food are integrated into one formula production line by the present invention, can adapt to the moulding process of various rare denseness prepared frozen food slurry.the production technology of prepared frozen food is different from rice product completely.Rice product be namely in the state finalized the design almost after shaping, only need slaking to a certain degree.And the production of prepared frozen food, need in proportioning process by all to major ingredient, auxiliary material, food additives, water etc. batching mixing, be emulsified into homogeneous or with the slurry of particle.Due to the rare textural differences of slurry and former restriction, there is different obstacles in shaping, the setting process of various prepared frozen food slurry.
The grout that moisture is greater than 35% cannot use the traditional handicraft that multi-functional formation machine is shaping and high-temperature stream tank is shaping, because grout does not have and good extrudes plasticity effect, the distortion and grout idiosome easily deforms in the environment of flowing.And adopt another kind of traditional handicraft, grout to be injected in molded food product dish again by smearing dish, shaping carries out shaping, need the at substantial manual work time, and the artificial demand of follow-up shaping process can be increased the weight of.Visible known traditional handicraft all not can solve, overcome shaping, the setting process difficult point of grout in prepared frozen food production.Contrast frid chain provided by the invention shaping-sizing one line technology main points and case study on implementation known, shaping, the setting process of prepared frozen food slurry are integrated formula production line by the present invention, its key technology frid chain effectively can overcome shaping, the sizing difficult point of grout, shows the creativeness and advance that surmount existing prepared frozen food production technology.
The conventional slurry that moisture is moderate is main with conventional forming machine (fish ball/meat ball machine, bag heart ball machine, multi-functional formation machine, fish cake forming machine etc.) shaping, conventional modular system (fermenting house, water flow grooves, electric hot plate, fried line etc.) heat-shaping at present.Shaping, the setting process of conventional prepared frozen food slurry can be integrated into integral type production technology by the present invention equally.Based on frid chain shaping-sizing one line reforms except, setting process shaping to routine, also for the developing direction of prepared frozen food process equipment has made guide.
shaping, the setting process of prepared frozen food are integrated into one formula production line by the present invention, efficiently can reach the fixed effect of prepared frozen food setting process requirement.the first idiosome of prepared frozen food slurry after shaping still has flowable or dimensional instability, needs the sizing being carried out slurry embryo by heat effect.The heating medium of prepared frozen food slurry embryo comprises the mediums such as water, oil, air, hot plate or wave field.Heat effect makes the material (protein, starch etc.) in slurry embryo with gel characteristic that thermal denaturation, expanded or other biochemical reactions occur, and then shows as the product that slurry embryo is fixed to fixed profile.Upper strata steam spray pipe in shaping mechanism of the present invention is from top to bottom to the slurry embryo ejection steam in frid chain and conduit thereof, lower floor's steam spray pipe, from bottom to top to frid chain ejection steam, makes slurry embryo by thermal finalization by the contact heat transfer of integral high-temperature environment and high temperature conduit.From mechanical features of the present invention, the conduit of frid of the present invention composition can be different depth, grooved, unit tankage can free conduit, the amount of slurry therefore in conduit also has difference.When shape environment, condition are constant, the sizing of different amount of slurry needs the different time, conveying mechanism described in the present invention carries out Reasonable Regulation And Control by conveying mechanism electric cabinet, by ensureing that slurry embryo has enough shaping times in one line, to reach the required central temperature of slurry embryo sizing.
the present invention can reduce shaping, sizing workshop section labo r usage, thus reduces the artificial dependence of prepared frozen food industry and the cost of labor of prepared frozen food enterprise.in, setting process shaping in above-mentioned routine, after the detection of the transhipment of slurry, the manipulation of forming machine, molding effect, the manipulation of modular system, sizing, the reception of product all needs a large amount of manual operations; In more complicated shaping, setting process, the injection molding of slurry, weigh, smear dish, shaping and also need a large amount of manual operations, and the transhipment of slip casting mould more belongs to heavy physical labour.And frid chain provided by the invention shaping-sizing one line, shaping, setting process are integrated into same production line, effective manual operation of reducing or remitting intermediate link, and greatly reduce the artificial demand that leading portion shaping slip casting post and back segment approved product receive post, with its integration, mechanization thinking control enterprise artificial, reduce industry labour intensive degree.
the present invention can avoid many food security hidden danger that is shaping, sizing workshop section.because traditional handicraft that is shaping, sizing workshop section is relatively backward, plant equipment used is comparatively outmoded, is generally the hidden danger point the most easily occurring food-safety problem in prepared frozen food production procedure.Too much human contact's property operates and before and after personnel, workshop section's handing-over is as easy as rolling off a log causes the food-safety problems such as non-food source property foreign matter is mingled with, microorganism contact staining.Shaping, setting process are integrated into one formula production line by the present invention, while reduction is artificial, can effectively reduce the above-mentioned food security hidden danger occurred because of manual operation and the handing-over of front and back workshop section.
In summary, the present invention has the multinomial good effect that traditional prepared frozen food is shaping, sizing plant equipment does not have, and processes well known level that is shaping in energy Integral lifting prepared frozen food production and processing process, sizing workshop section.
Below in conjunction with the drawings and specific embodiments, the present invention is further illustrated.
Accompanying drawing explanation
Fig. 1 is front view of the present invention;
Fig. 2 is sectional view of the present invention;
Fig. 3 is the top view of shaping mechanism of the present invention;
Fig. 4 is the schematic diagram of shaping mechanism of the present invention
Fig. 5 is conveying mechanism partial view of the present invention;
Fig. 6 is the top view that frid chain of the present invention is arranged on carrier chain;
Fig. 7 is the top view of carrier chain of the present invention;
Fig. 8 is the side view of the square frid of the present invention eight groove;
Fig. 9 is the top view of the square frid of the present invention eight groove;
Figure 10 is the side view of the square frid of the present invention six groove;
Figure 11 is the side view of the semicircle frid of the present invention;
Figure 12 is the side view of triangle frid of the present invention;
Figure 13 is the side view of bud shape frid of the present invention.
Detailed description of the invention
As shown in Figure 1 and Figure 2, the present invention is a kind of prepared frozen food shaping sizing one line, comprises frame 1, tunnel type cabinet 2, conveying mechanism 3, shaping mechanism 4, two groups of energy-saving mechanisms 5, shaping mechanism 6, supporting track 7, electric cabinets 8.
Described conveying mechanism 3 is arranged in frame 1, tunnel type cabinet 2 to be arranged in frame 1 and to cover the middle part of conveying mechanism 3, be positioned at above and below conveying mechanism 3 in the tunnel type cabinet 2 that shaping mechanism 4 is arranged on frame 1, two groups of energy-saving mechanisms 5 are arranged in frame and steam on two groups of energy-saving mechanisms 5 detaches the two ends that pipeline 51 lays respectively at tunnel type cabinet 2, for extracting the steam at tunnel type cabinet 2 two ends.Described tunnel type cabinet 1 two ends are open state, so that conveying mechanism 2, shaping mechanism 3 pass in and out.
Described shaping mechanism 6 comprises eight groups of slip casting die head 61(as shown in Figure 3, Figure 4), frid chain 62 and de-grooved roller 63.Described frid chain 62 is made up of the many groups frid 621 be arranged on successively on conveying mechanism 3, eight groups of slip casting die head 61 intervals to be arranged in frame 1 and to be positioned at the top of frid chain 62, and the discharging opening of eight groups of slip casting die heads 61 inserts and is positioned on the frid 621 of frid chain 62 front end.The notch 622 of described frid 621 is one or more in semicircle, triangle or bud shape, and the notch 622 of many group frids 621 is successive and form smooth, coherent conduit.Shown in composition graphs 8, the flute profile of described frid 621 is square, and the coating of 10 ~ 15 μm of thickness is carried out with polytetrafluoroethylene (PTFE)-fluorinated ethylene propylene copolymer-mistake fluoroalkyl compound (2:1:1) in its surface.Described frid 621 requires closely to be connected each other when mounted, and frid 621 gap is strictly less than 1mm, and Formation cross-section is square continuity conduit.As shown in Figure 5, described de-grooved roller 63 is arranged on the rear end of frame 1 and relative with the rear end of the carrier chain 34 of conveying mechanism 3, make the strip-shaped product of having shaped depart from conduit by the static friction induced effect of de-grooved roller 63, through after the simple division operation such as road segment, section can obtain the regular product of shape.
Described conveying mechanism 3 comprises motor 31, drive 32, driven pulley 33 and two carrier chains 34.Described motor 31 and drive 32 are arranged on the rear end of frame 1, driven pulley 33 is arranged on the front end of frame 1, article two, carrier chain 34 respectively solderless wrapped connection drive 32 and driven pulley 33 gear 331(as shown in Figure 5) on, motor 31 is adopted independently mechanical stepless or frequency control and is connected with two carrier chains 34 respectively by drive 32, drive the synchronous operation of two carrier chains 34, carrier chain 34 upper semisection is shelved on supporting track 7 and runs (as shown in Figure 5).
Two described supporting track 7 horizontal parallel are arranged on tunnel type cabinet 2 inwall, and supporting track 7 length extends to the drive 32 of frid chain 62 rear end from the driven pulley 33 of frid chain 62 front end.Water inlet 12 and discharge outlet 13 is provided with at the kerve of tunnel type cabinet 1.
Described shaping mechanism 4 comprises two or more steam inlets 41, or one or more kerve heating tube 42, four or more than four upper strata steam spray pipes 43, four or four with levels steam spray pipe 44.Steam is from steam inlet 41 incoming tunnel formula cabinet 1, steam inlet 41 connects kerve heating tube 42, upper strata steam spray pipe 43, lower floor's steam spray pipe 44 respectively, kerve heating tube 42 is arranged in tunnel type cabinet 1 kerve, upper strata steam spray pipe 43 parallel arrangement is above frid chain 62, and lower floor's steam spray pipe 44 parallel arrangement is below frid chain 62.Described upper strata steam spray pipe 43 and lower floor's steam spray pipe 44, the frid chain 62 in its length requirement energy Wheat straw mulching tunnel type cabinet 1; Upper strata steam spray pipe 43 is from top to bottom to the slurry embryo ejection steam in frid chain 62 and conduit thereof, and lower floor's steam spray pipe 44 sprays steam to frid chain 62 from bottom to top.Described kerve heating tube 42, heats the water of tunnel type cabinet 1 kerve, and kerve high-temperature water effectively can guarantee sizing temperature stabilization in tunnel type cabinet 1.
Described energy-saving mechanism 5 comprises steam and detaches pipeline 51, blower fan 52, blower motor 53, vapor return line 54 and steam leakproof outer cover 55.One end that described steam detaches pipeline 51 is installed on tunnel type cabinet 1 one end, the other end that steam detaches pipeline 51 is communicated with one end of vapor return line 54, the other end of vapor return line 54 stretches into the middle part of tunnel type cabinet 1, blower fan 52 is arranged on the junction that steam detaches pipeline 51 and vapor return line 54, blower fan 52 detaches pipeline 51 by steam and extracts tunnel type cabinet 1 two ends steam and be again transported in the middle part of tunnel type cabinet 1 by vapor return line 54, blower motor 53 to be arranged in frame 1 and to be connected with blower fan 52, blower fan 52 is driven to run, steam leakproof outer cover 55 is arranged on one end of tunnel type cabinet 1, the steam leakproof outer cover 55 on two groups of energy-saving mechanisms 5 is made to be arranged on the two ends of tunnel type cabinet 1 respectively.Described steam leakproof outer cover 55, effectively can reduce the uncovered area at tunnel type cabinet 1 two ends, reduces steam excessive, stablizes setting temperature in tunnel type cabinet 1.
Described electric cabinet 8 comprises conveying mechanism electric cabinet 81 and shaping mechanism electric cabinet 82, is installed on tunnel type cabinet 1 outer wall.Described conveying mechanism electric cabinet 81, controls power of motor and regulates carrier chain 34 speed of service, thus controls the effective shaping time of slurry embryo by tunnel type cabinet 1.Described shaping mechanism electric cabinet 82, controls the vapour pressure of steam inlet 41, thus control tunnel type cabinet 1 kerve water temperature in 93 ~ 97 DEG C and tunnel type cabinet 1 mean temperature of each section at 90 ~ 95 DEG C.
In the present embodiment, the spacing 28m of drive 32 and driven pulley 33, tunnel type cabinet 1 total length 25m, namely in the present embodiment, actual fed distance is 28m, effective sizing distance is 25m, controls the frid chain speed of service can change the effective shaping time of prepared frozen food slurry in tunnel type cabinet 1 by conveying mechanism electric cabinet 81.
Operation principle of the present invention:
Described frid 621 is installed on carrier chain 34 with the form level that two ends are separately fixed on two carrier chains 34; Many groups frid 621 is installed and is covered whole piece conveyer belt and form frid chain, and the notch of institute's slot plate 621 is successive and form smooth, coherent conduit; Motor 31 orders about the synchronous operation of two carrier chains 34 by drive 32, thus makes frid chain 62 circular flow with conduit; Described slip casting die head 61 to be arranged on above leading portion frid chain 62 and correspondingly to insert each conduit, by prepared frozen food slurry is injected into carry out in conduit shaping; The conduit of described frid chain 62 enters tunnel type cabinet 1 after slip casting die head 61 place is filled with slurry; Upper strata steam spray pipe 43 and lower floor's steam spray pipe 44 is placed with in tunnel type cabinet 1; Upper strata steam spray pipe 43 is from top to bottom to the slurry embryo ejection steam in frid chain 62 and conduit thereof, and lower floor's steam spray pipe 44 sprays steam to frid chain 62 from bottom to top; The water of kerve heating tube 42 pairs of tunnel type cabinet 1 kerves heats with the temperature in stable tunnel type cabinet 1; Slurry embryo in conduit is subject to the heat effect of high-temperature steam and high temperature frid chain 62 in tunnel type cabinet 1, gradually by thermal finalization; Described frid chain 62 leaves the rear outlet of tunnel type cabinet 1 run half-turn in tunnel type cabinet 1 after; The product of sizing departs from conduit through the static friction induced effect of de-grooved roller 63; The simple division operation such as product Zai Jinghou road segment, section departing from conduit can obtain the regular product of shape.
It should be noted that, integral body length of the present invention can adjust according to needs, as, the spacing 33m of drive 32 and driven pulley 33, tunnel type cabinet 1 total length 30m, namely in the present embodiment, actual fed distance is 33m, effective sizing distance is 30m, control frid chain 62 speed of service by conveying mechanism electric cabinet 81 and can change the effective shaping time of prepared frozen food slurry in tunnel type cabinet 1, when the prepared frozen food slurry of identical flute profile of shaping, thickness, tune up the frid chain speed of service by conveying mechanism electric cabinet 81.Owing to effectively shaping, distance is longer, under the condition not accelerating the frid chain speed of service, can increase the conduit of frid or strengthen the grouting amount of slip casting die head 61.Therefore, by increasing integral body length, while guarantee prepared frozen food sizing material forming, style-ability, can the unit interval output of larger production.As can be seen here, the present invention can adapt to the prepared frozen food integral production line of different production capacity, output equally.
In the present invention, the frid in frid chain can have various structures.
As shown in Figure 8, Figure 9, the notch 622 of frid 621 conduit used is square, and can be used for sheet prepared frozen food that is cube-shaped, rectangular-shaped or square-section, it has eight conduits.As shown in Figure 10, the notch 622A of frid 621A conduit used is square, and can be used for sheet prepared frozen food that is cube-shaped, rectangular-shaped or square-section, it has six conduits.
As shown in figure 11, the notch 622B of frid 621B conduit used is semicircle; As shown in figure 12, the notch 622C of frid 621C conduit used is triangle; As shown in figure 13, the notch 622D of frid 621D conduit used is bud shape.The conduit be made up of the frid of above-mentioned flute profile is respectively semicircle conduit, triangle grooves and Bud Type conduit, can be used for semicircle, triangle and the sheet in Bud Type cross section, shaping, the setting process of block prepared frozen food.
Emphasis of the present invention is just: install frid chain at conveying mechanism.
The above, be only present pre-ferred embodiments, the frid quantity, the notch shape that form frid chain can be determined according to needs, therefore scope of the invention process can not be limited with this, namely the equivalence done according to the present patent application the scope of the claims and description changes and modifies, and all should still remain within the scope of the patent.
Claims (5)
1. a prepared frozen food shaping sizing one line, comprises frame, tunnel type cabinet, conveying mechanism, shaping mechanism, shaping mechanism, two groups of energy-saving mechanisms; Described conveying mechanism is arranged in frame, tunnel type cabinet to be arranged in frame and to cover the middle part of conveying mechanism, be positioned at above and below conveying mechanism in the tunnel type cabinet that shaping mechanism is arranged on frame, two groups of energy-saving mechanisms are arranged in frame and steam on two groups of energy-saving mechanisms detaches the two ends that pipeline lays respectively at tunnel type cabinet, for extracting the steam at tunnel type cabinet two ends, the shaping mechanism formed primarily of a group or more slip casting die head to be arranged in frame and to be positioned at the top of conveying mechanism; It is characterized in that: described shaping mechanism also comprises frid chain and de-grooved roller; Described frid chain is made up of the many groups frid installed successively on the conveyor, a group or more slip casting die head to be arranged in frame and to be positioned at the top of frid chain, and the discharging opening of a group or more slip casting die head inserts and is positioned on the frid of frid chain front end; Described de-grooved roller is arranged on the rear end of frame and relative with the rear end of conveying mechanism.
2. prepared frozen food according to claim 1 shaping sizing one line, it is characterized in that: also comprise two supporting tracks, article two, supporting track horizontal parallel is arranged on tunnel type cabinet inwall, and supporting track length extends to the drive of frid chain rear end by the driven pulley of frid chain front end; Described conveying mechanism comprises motor, drive, driven pulley and two carrier chains; Described motor and drive are arranged on one end of frame, driven pulley is arranged on the other end of frame, article two, the solderless wrapped connection of carrier chain difference is on drive and driven pulley, motor is connected with two carrier chains respectively by drive, drive two carrier chain synchronous operations, carrier chain upper semisection is shelved on supporting track and runs, and motor adopts independently mechanical stepless or frequency control.
3. prepared frozen food according to claim 1 shaping sizing one line, is characterized in that: described shaping mechanism comprises two or more steam inlets, one or one or more kerve heating tube, more than four or four upper strata steam spray pipes, four or four with levels steam spray pipe; Described steam is from steam inlet incoming tunnel formula cabinet, steam inlet connects kerve heating tube, upper strata steam spray pipe, lower floor's steam spray pipe respectively, kerve heating tube is arranged in tunnel type cabinet kerve, upper strata steam spray pipe parallel arrangement is above frid chain, and lower floor's steam spray pipe parallel arrangement is below frid chain.
4. prepared frozen food according to claim 1 shaping sizing one line, is characterized in that: described energy-saving mechanism comprises steam and detaches pipeline, blower fan, blower motor, vapor return line and steam leakproof outer cover; One end that described steam detaches pipeline is installed on tunnel type cabinet one end, one end of the other end and vapor return line that steam detaches pipeline is communicated with, the other end of vapor return line stretches into the middle part of tunnel type cabinet, assembling detaches the junction of pipeline and vapor return line at steam, blower fan detaches pipeline by steam and extracts tunnel type cabinet two ends steam and be again transported in the middle part of tunnel type cabinet by vapor return line, blower motor to be arranged in frame and to be connected with blower fan, drive fan operation, steam leakproof outer cover is arranged on one end of tunnel type cabinet.
5. prepared frozen food according to claim 1 shaping sizing one line, it is characterized in that: the notch of described frid is one or more in semicircle, triangle or bud shape, the notch of many group frids is successive and form smooth, coherent conduit.
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| AU7849881A (en) * | 1980-12-12 | 1982-06-17 | Ronald Norman Wilding | Food ball shaping machine |
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| FR1589776A (en) * | 1967-10-23 | 1970-04-06 | ||
| CN2271819Y (en) * | 1996-01-26 | 1998-01-07 | 徐祖堂 | Fish and prawn slices cooking shaper |
| DE19629984A1 (en) * | 1996-07-25 | 1998-01-29 | Zoltan Berger | Process for the production of a consumable |
| CN101884418A (en) * | 2009-05-11 | 2010-11-17 | 厦门华顺民生食品有限公司 | Fish ball and meat ball production line |
| CN102008118A (en) * | 2010-07-02 | 2011-04-13 | 北京航空航天大学 | Automatic forming system of product with complicated shape |
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| CN104351936A (en) | 2015-02-18 |
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Effective date of registration: 20170309 Address after: Xinyang Road, Haicang District of Xiamen city of Fujian Province, No. 2508 361000 Patentee after: Fujian Anjoy Food Co., Ltd. Patentee after: LIAONING ANJING FOOD CO., LTD. Patentee after: Taizhou An Jing Food Co., Ltd Patentee after: Sichuan Anjoy Food Co., Ltd. Address before: Xinyang Road, Haicang District of Xiamen city of Fujian Province, No. 2508 361026 Patentee before: Fujian Anjoy Food Co., Ltd. |
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Address after: 361000 2508 Yang Xin Road, Haicang District, Fujian, Xiamen Patentee after: Anji Food Group Co.,Ltd. Patentee after: LIAONING ANJING FOOD Co.,Ltd. Patentee after: TAIZHOU ANJOY FOOD Co.,Ltd. Patentee after: SICHUAN ANJING FOOD CO.,LTD. Address before: 361000 2508 Yang Xin Road, Haicang District, Fujian, Xiamen Patentee before: FUJIAN ANJOY FOOD Co.,Ltd. Patentee before: LIAONING ANJING FOOD Co.,Ltd. Patentee before: TAIZHOU ANJOY FOOD Co.,Ltd. Patentee before: SICHUAN ANJING FOOD CO.,LTD. |
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