CN104351695A - Processing method of selenium and zinc enriched non-fried potato chips - Google Patents

Processing method of selenium and zinc enriched non-fried potato chips Download PDF

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Publication number
CN104351695A
CN104351695A CN201410648244.0A CN201410648244A CN104351695A CN 104351695 A CN104351695 A CN 104351695A CN 201410648244 A CN201410648244 A CN 201410648244A CN 104351695 A CN104351695 A CN 104351695A
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potato
selenium
zinc
drying
rich
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CN104351695B (en
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张继武
华平
杜传来
郭元新
郑海波
蔡礼飞
朱学刚
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Fengyang County Economic Development Investment Co ltd
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Anhui University of Science and Technology
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

Abstract

The invention discloses a processing method of selenium and zinc enriched non-fried potato chips. The processing method comprises the following steps: (1) raw material treatment: treating potatoes in steam at 45-55 DEG C for 10-50 minutes, then stewing and blanching for 30-60 minutes in the steam at 80-90 DEG C, and cooling; (2) freezing and unfreezing: cutting the potatoes into slices with the thicknesses of 3-6mm, freezing at the temperature of less than -10 DEG C, and then unfreezing the potato slices in a selenium and zinc enriched solution; (3) selenium and zinc enrichment: performing vacuum pumping on unfrozen potato slices in vacuum equipment at the vacuum degree of 0.085-0.095MPa for 10-20 minutes; (4) pre-drying: performing low-temperature drying on selenium and zinc enriched potato slices until the terminal water content is 15-35%; (5) puffing treatment; (6) after-drying: drying puffed potato slices until the terminal water content is less than 5%; and (7) cooling and packaging. The selenium and zinc enriched non-fried potato chips prepared by using the processing method disclosed by the invention are less in nutritional component loss, good in color and crisp in taste, and are added with selenium and zinc elements so as to have significant health effects.

Description

The processing method of a kind of rich selenium, zinc non-fried potato crispy chip
Technical field
The present invention relates to food processing technology field, particularly relate to the processing method of a kind of rich selenium, zinc non-fried potato crispy chip.
Background technology
According to the literature, potato is that Solanaceae belongs to annual herb plant, grain dish dual-purpose, comprehensive nutrition, wide adaptability, and be global important cereal crops, potato purposes is many, and industry chain (supply chain) is long, is the crop that in agricultural production, converted products is the abundantest.Potato is rich in the nutritional labeling of various needed by human body, except a large amount of carbohydrate, also containing protein, dietary fiber, minerals and vitamins etc., every 100g potato can provide the 4%-4.5% of human body institute's energy requirement every day and protein, provides the vitamin C higher than every daily demand amout 25%.Potato contained energy is generally lower than the average level of other plant tuber and cereal, can be complementary with other cereal preparations, for obese people, food potato and goods thereof can play certain fat-reducing effect, and potato also has certain anti-cancer efficacy.
Along with modern agriculture industry and industrial technology are on the impact of agricultural, Potato Industry becomes the chief component of agro based economic development day by day.In developed country, four one-tenth above potatos are used for processing industry, and its product comprises hundreds of kind food product and tens kinds of non-food product, and its added value is greatly improved, and can reach the 5-10 of fresh potato doubly.The Potato ring rot bacteria food of American-European countries and leisure food, people have good to its favor, are the most especially with chips, chrips.Along with the continuous expansion of American fast food McDonald and chain store of KFC, take potato as the fashionable whole world of fried food such as potato chips, Hash Browns of raw material, no exception in China.But fried food has potential threat to health, the edible of volume should not be crossed.Find according to the research of European Food release mechanism, containing a large amount of acrylamide in the fry fried foods such as chrips, chips, hamburger, in high temperature frying course, grease deterioration produces.Acrylamide can damage nerve system of human body, causes animal gene sudden change, has carcinogenesis.
Selenium, as the trace element of needed by human, is distributed widely in each histoorgan of human body and body fluid, growing to have and act on widely human body.Selenium has multiple physiological function to human body, its growth to the mankind, fertility and anti-ageingly have important health-care effect; Research shows, the pathogenic process of numerous disease is all relevant with active oxygen radical, but selenium element is an indispensable part of glutathione peroxidase, glutathione peroxidase not only has Cell protection and cell membrane exempts from oxidation damage, and participate in the oxidizing process of human body, the oxidation of unsaturated acids can be stoped, avoid producing poisonous metabolin, thus greatly reduce the evocating substance of cancer, safeguard the metabolism of human normal; And selenium can be combined by the heavy metal such as lead, mercury, thallium in body, metallic selenium albumen compound can be formed and detoxify, toxin expelling, the crowd in environmental pollution area has good gas defence, anti-cancer efficacy.In addition, selenium all has certain regulating action to AIDS, tumour, Keshan disease, thyropathy etc., and it can block the pathogenic effects of active oxygen radical, the pathogenetic function of preventing chronic; Selenium also have strengthen body immunity, angiocardiopathy preventing, antitumor, face nourishing antidebilitation wait for a long time various biological function, so selenium has the laudatory title of " life kindling material ".Selenium cannot synthesize in vivo, if human body lacks selenium can cause various diseases, selenium is to the important physiological function of human body more and more by various countries scientist is paid attention to, and various countries have all formulated the recommended intake of selemium nutrition according to the situation of this country self.Adult's intake that Chinese Soclety of Nutrition is recommended is 50 ~ 200 μ g/d.In human body, selenium mainly obtains from diet, and therefore, the content of Selenium In Foods directly affects the intake of the daily selenium of people.
Zinc is the essential trace element of human and animal, being distributed in various histoorgan, is the constituent of functional protein in body, nucleic acid and hundreds of enzyme, is also the activator of some enzyme, be related to the metabolism of several functions material in vivo, there is Physiology and biochemistry effect widely.Trace element zinc cannot synthesize in vivo, can only obtain from external.When human body lacks zinc, the metabolism of organism will be had a strong impact on, growth retardation can be there is, youthful age depauperation, dysgeusia and wound healing slow etc., pregnant woman lacks zinc even can there is fetal anomaly, and China's width source is vast, the formation of meals is substantially based on cereal, and in food, in the insufficiency of intake of zinc or meals, fiber is taken in the absorption affecting zinc too much and caused scarce zinc situation comparatively general.Adult's intake that Chinese Soclety of Nutrition is recommended is about 15mg/d.
According to interrelated data report, China has the people of 80% to lack trace elements of selenium, zinc.
At present relevantly in potato crispy chip is processed, add selenium, the method for zinc has spraying, Soaking, vacuum impregnation technology etc.Spraying can also exist and spray uneven, inner skewness, the problem such as cause food flavor not good; Soaking, vacuum impregnation technology all also exist soak time length, nutritive loss is serious, the problems such as poor, crisp of bulkiness is hard.
In view of the effect in human body of trace elements of selenium, zinc and people's liking potato crispy chip, overcome the drawback of fried potato and prior art, develop the non-fried potato crispy chip goods being rich in trace elements of selenium, zinc, for ensureing that the development of people's health and Potato ring rot bacteria industry is all significant.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide the processing method of a kind of rich selenium, zinc non-fried potato crispy chip, nutrient component damages is few, and the potato crispy chip of preparation is rich in selenium, Zn-ef ficiency, makes potato crispy chip have obvious health-care efficacy.
The present invention adopts following technical scheme to achieve these goals:
A processing method for rich selenium, zinc non-fried potato crispy chip, comprises the following steps:
(1) Feedstock treating: select fresh potato, cleaning, finishing, then potato is placed in 45-55 DEG C of steam and processes 10-50min, then in 80-90 DEG C of steam boiling blanching 30-60min, cooling after for subsequent use;
(2) freeze, thaw: the sheet potato that step (1) processes being cut into 3-6mm thickness, then the temperature of potato block below-10 DEG C is freezed, thaw in the solution being rich in selenium, zinc again, described be rich in selenium, zinc solution formulated by sodium selenite, zinc gluconate, addition meets GB14880-2012 regulation;
(3) rich selenium, zinc: will be placed in vacuum equipment and vacuumize being rich in the potato block thawed in the solution of selenium, zinc, vacuum is 0.085-0.095MPa, vacuum time 10-20min, make the gas expansion, the effusion that are dissolved in potato block inside, selenium, zinc enter potato block inside fast, are evenly distributed;
(4) front drying: pulled out by the potato block of rich selenium, zinc after draining surface solution, low temperature drying, temperature range is 50-65 DEG C, is dried to end point moisture 15%-35%, for subsequent use after easing back;
(5) expanded: the potato slices eased back after front drying to be put into the expanding treatment of microwave bulking machine, microwave power 0.5-1KW, expanded time 0.3-2min;
(6) dry afterwards: the potato block after expanded is dropped into drying box rapidly, and baking temperature controls at 50-70 DEG C, is dried to end point moisture and is less than 5%;
(7) cool, pack.
Step (4), (5), (6) also can directly adopt method potato block being freezed again vacuum freeze drying to carry out.
Cooling described in step (7), packaging the potato block after heated drying are cooled to room temperature, nitrogen-filled packaging or vacuum packaging.
Compared with the prior art, beneficial effect of the present invention is as follows:
(1) the present invention adopts and potato is processed 10-50min by potato through steam heated process under 45-55 DEG C of steam, glutamic acid in potato is transformed to GABA (GABA) under the effect of glutamic acid carbon dioxide removal enzyme, can be efficiently inhibited blood pressure rising, at brain tonic and intelligence development, prevent skin aging, improve in lipid-metabolism etc. and have good effect, also been removed the peculiar smell such as the astringent taste in potato, blue or green taste, sweet delicate flavour increases simultaneously; Then by the boiling blanching 30-60min in 80-90 DEG C of steam of the potato after steam heated process, the nutritional labelings such as the increase of potato sweet taste, vitamin C are retained to greatest extent;
(2) potato block freezes by the present invention, and potato block internal moisture is congealed into ice, and changes the tissue of potato, increases the cellular structure of potato block; Be placed in vacuum equipment after being rich in the potato block thawed in the solution of selenium, zinc and vacuumize, make the gas expansion, the effusion that are dissolved in potato block inside, selenium, zinc can enter potato block inside fast, and are evenly distributed;
(3) processing method of the present invention is obtained rich selenium, zinc non-fried potato crispy chip, not only nutrient component damages is few, and impart new composition and remain original color and luster and local flavor, and crispy in taste, add selenium, Zn-ef ficiency simultaneously, make potato crispy chip have more obvious health-care efficacy, in agricultural byproducts processing technical field, there is extremely important meaning.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is further illustrated, but the present invention is not limited only to these embodiments, and under the prerequisite not departing from present inventive concept, any improvement done all drops within protection scope of the present invention.
Embodiment 1:
A processing method for rich selenium, zinc non-fried potato crispy chip, comprises the following steps:
(1) Feedstock treating: select in the same size, bud root is little, do not germinate, sugary less, without the fresh potato 1kg of disease and pest, clean with clear water, finishing peeling, then the potato after finishing peeling is processed 10min in 55 DEG C of steams, boiling blanching 60min in 80 DEG C of steams again, for subsequent use after cooling;
(2) freeze, thaw: the sheet potato that step (1) processes being cut into 3mm thickness, then potato block is freezed at the temperature of-15 DEG C, thaw in the solution being rich in selenium, zinc again, be rich in selenium, zinc solution formulated by sodium selenite, zinc gluconate, be mixed with mass concentration for containing sodium selenite 3.5 × 10 -5the solution of %, zinc gluconate 0.015%;
(3) rich selenium, zinc: will be placed in vacuum equipment and vacuumize being rich in the potato block thawed in the solution of selenium, zinc, vacuum is 0.085MPa, vacuum time 10min, make the gas expansion, the effusion that are dissolved in potato block inside, selenium, zinc enter potato block inside fast, are evenly distributed;
(4) front drying: the potato block of rich selenium, zinc is pulled out after draining surface solution, drop into hot air drier, baking temperature controls, at 50 DEG C, to be dried to end point moisture 15%, for subsequent use after easing back;
(5) expanded: the potato slices eased back after front drying to be put into the expanding treatment of microwave bulking machine, microwave power 0.5KW, expanded time 0.3min;
(6) dry afterwards: the potato block after expanded is dropped into hot air drier rapidly, and baking temperature controls, at 50 DEG C, to be dried to end point moisture and to be less than 5%;
(7) potato block is after drying cooled to room temperature, nitrogen-filled packaging.
After testing, the potato crispy chip product moisture of the present embodiment is less than 5%, and Se content is 600.85 μ g/kg, and Zn content is 86.51mg/kg.
Embodiment 2:
(1) Feedstock treating: select in the same size, bud root is little, do not germinate, sugary less, without the fresh potato 1kg of disease and pest, clean with clear water, then repair peeling, potato after finishing peeling is processed 30min in 50 DEG C of steams, boiling blanching 40min in 85 DEG C of steams again, for subsequent use after cooling;
(2) freeze, thaw: the potato after step (1) being processed is cut into the sheet of 4mm thickness, then potato block is freezed at the temperature of-25 DEG C, thaw in the solution being rich in selenium, zinc again, be rich in selenium, zinc solution formulated by sodium selenite, zinc gluconate, be mixed with mass concentration for containing sodium selenite 6.0 × 10 -5the solution of %, zinc gluconate 0.020%;
(3) rich selenium, zinc: will be placed in vacuum equipment and vacuumize being rich in the potato block thawed in the solution of selenium, zinc, vacuum is 0.09MPa, vacuum time 15min, make the gas expansion, the effusion that are dissolved in potato block inside, selenium, zinc enter potato block inside fast, are uniformly distributed;
(4) front drying: pulled out by the potato block of rich selenium, zinc after draining surface solution and drop into vacuum drying chamber, baking temperature controls, at 55 DEG C, to be dried to end point moisture 30%, for subsequent use after easing back;
(5) expanded: the potato slices eased back after front drying to be put into microwave bulking machine expanded, microwave power 0.7KW, expanded time 0.9min;
(6) dry afterwards: the potato block after expanded is dropped into vacuum drying chamber rapidly, and baking temperature controls at 60 DEG C, and dry end point moisture is less than 5%;
(7) potato block is after drying cooled to room temperature, vacuum packaging.
After testing, the potato crispy chip moisture of the present embodiment is less than 5%, and Se content is 1041.33 μ g/kg, and Zn content is 110.25mg/kg.
Embodiment 3:
(1) Feedstock treating: select in the same size, bud root is little, do not germinate, sugary less, without the fresh potato 1kg of disease and pest, clean with clear water, then repair peeling, potato after finishing peeling is processed 40min in 50 DEG C of steams, boiling blanching 50min in 85 DEG C of steams again, for subsequent use after cooling;
(2) freeze, thaw: the potato after step (1) being processed is cut into the sheet of 5mm thickness, then potato block is freezed at the temperature of-35 DEG C, thaw in the solution being rich in selenium, zinc again, be rich in selenium, zinc solution formulated by sodium selenite, zinc gluconate, be mixed with mass concentration for containing sodium selenite 8.5 × 10 -5the solution of %, zinc gluconate 0.025%;
(3) rich selenium, zinc: will be placed in vacuum equipment and vacuumize being rich in the potato block thawed in the solution of selenium, zinc, vacuum is 0.095MPa, vacuum time 15min, make the gas expansion, the effusion that are dissolved in potato block inside, selenium, zinc enter potato block inside fast, are uniformly distributed;
(4) front drying: pulled out by the potato block of rich selenium, zinc after draining surface solution and drop into hot air drier, baking temperature controls, at 60 DEG C, to be dried to end point moisture 35%, for subsequent use after easing back;
(5) expanded: the potato slices eased back after front drying to be put into microwave bulking machine expanded, microwave power 0.9KW, expanded time 1.5min;
(6) dry afterwards: the potato block after expanded is dropped into vacuum drying chamber rapidly, and baking temperature controls at 60 DEG C, and dry end point moisture is less than 5%;
(7) potato block is after drying cooled to room temperature, vacuum packaging.
After testing, the potato crispy chip moisture of the present embodiment is less than 5%, and Se content is 1552.51 μ g/kg, and Zn content is 137.02mg/kg.
Embodiment 4:
(1) Feedstock treating: select in the same size, bud root is little, do not germinate, sugary less, without the fresh potato 1kg of disease and pest, clean with clear water, then repair peeling, potato after finishing peeling is processed 50min in 45 DEG C of steams, boiling blanching 60min in 80 DEG C of steams again, for subsequent use after cooling;
(2) freeze, thaw: the potato after step (1) being processed is cut into the sheet of 6mm thickness, then potato block is freezed at the temperature of-35 DEG C, thaw in the solution being rich in selenium, zinc again, be rich in selenium, zinc solution formulated by sodium selenite, zinc gluconate, be mixed with mass concentration for containing sodium selenite 1.1 × 10 -4the solution of %, zinc gluconate 0.03%;
(3) rich selenium, zinc: will be placed in vacuum equipment and vacuumize being rich in the potato block thawed in the solution of selenium, zinc, vacuum is 0.095MPa, vacuum time 20min, make the gas expansion, the effusion that are dissolved in potato block inside, selenium, zinc enter potato block inside fast, are uniformly distributed;
(4) front drying: pulled out by the potato block of rich selenium, zinc after draining surface solution and drop into vacuum drying chamber, baking temperature controls, at 65 DEG C, to be dried to end point moisture 15%, for subsequent use after easing back;
(5) expanded: the potato slices eased back after front drying to be put into microwave bulking machine expanded, microwave power 1KW, expanded time 2min;
(6) dry afterwards: the potato block after expanded is dropped into vacuum drying chamber rapidly, and baking temperature controls at 70 DEG C, and dry end point moisture is less than 5%;
(7) potato block is after drying cooled to room temperature, nitrogen-filled packaging.
After testing, the potato crispy chip moisture of the present embodiment is less than 5%, and Se content is 2000 μ g/kg, and Zn content is 164.43mg/kg.
Embodiment 5:
(1) Feedstock treating: select in the same size, bud root is little, do not germinate, sugary less, without the fresh potato 1kg of disease and pest, clean with clear water, then repair peeling, potato after finishing peeling is processed 40min in 50 DEG C of steams, boiling blanching 50min in 85 DEG C of steams again, for subsequent use after cooling;
(2) freeze, thaw: the potato after step (1) being processed is cut into the sheet of 5mm thickness, then potato block is freezed at the temperature of-35 DEG C, thaw in the solution being rich in selenium, zinc again, be rich in selenium, zinc solution formulated by sodium selenite, zinc gluconate, be mixed with mass concentration for containing sodium selenite 8.5 × 10 -5the solution of %, zinc gluconate 0.025%;
(3) rich selenium, zinc: will be placed in vacuum equipment and vacuumize being rich in the potato block thawed in the solution of selenium, zinc, vacuum is 0.095MPa, vacuum time 15min, make the gas expansion, the effusion that are dissolved in potato block inside, selenium, zinc enter potato block inside fast, are uniformly distributed;
(4) dry: the potato block of rich selenium, zinc to be pulled out the quick-freezing room dropping into-35 DEG C after draining surface solution and freeze, then vacuum be more than 0.095MPa, temperature of heating plate be 65 DEG C at vacuum freeze drying to terminal moisture be less than 5%;
(5) potato block is after drying cooled to room temperature, vacuum packaging.
After testing, the potato crispy chip moisture of the present embodiment is less than 5%, and Se content is 1552.51 μ g/kg, and Zn content is 137.02mg/kg.

Claims (3)

1. a processing method for rich selenium, zinc non-fried potato crispy chip, is characterized in that: comprise the following steps:
(1) Feedstock treating: select fresh potato, cleaning, finishing, then potato is placed in 45-55 DEG C of steam and processes 10-50min, then in 80-90 DEG C of steam boiling blanching 30-60min, cooling after for subsequent use;
(2) freeze, thaw: the sheet potato that step (1) processes being cut into 3-6mm thickness, then the temperature of potato block below-10 DEG C is freezed, thaw in the solution being rich in selenium, zinc again, described be rich in selenium, zinc solution formulated by sodium selenite, zinc gluconate, addition meets GB14880-2012 regulation;
(3) rich selenium, zinc: will be placed in vacuum equipment and vacuumize being rich in the potato block thawed in the solution of selenium, zinc, vacuum is 0.085-0.095MPa, vacuum time 10-20min, make the gas expansion, the effusion that are dissolved in potato block inside, selenium, zinc enter potato block inside fast, are evenly distributed;
(4) front drying: pulled out by the potato block of rich selenium, zinc after draining surface solution, low temperature drying, temperature range is 50-65 DEG C, is dried to end point moisture 15%-35%, for subsequent use after easing back;
(5) expanded: the potato slices eased back after front drying to be put into the expanding treatment of microwave bulking machine, microwave power 0.5-1KW, expanded time 0.3-2min;
(6) dry afterwards: the potato block after expanded is dropped into drying box rapidly, and baking temperature controls at 50-70 DEG C, is dried to end point moisture and is less than 5%;
(7) cool, pack.
2. the processing method of rich selenium according to claim 1, zinc non-fried potato crispy chip, is characterized in that: the front drying described in step (4), (5), (6), expanded, rear drying can directly adopt method potato block being freezed again vacuum freeze drying to carry out.
3. the processing method of rich selenium according to claim 1, zinc non-fried potato crispy chip, is characterized in that: the cooling described in step (7), packaging the potato block after heated drying are cooled to room temperature, nitrogen-filled packaging or vacuum packaging.
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CN104872584A (en) * 2015-05-29 2015-09-02 兴化市绿禾食品有限公司 Method for making puffed potato
CN105595181A (en) * 2016-02-26 2016-05-25 丽水市农业科学研究院 Production method of leisure crisp-chip food non-fried rice cake
CN106577958A (en) * 2016-12-19 2017-04-26 怀宁县恒达畜产品有限公司 Production process of selenium- and zinc-rich hog casings
CN106852473A (en) * 2016-02-01 2017-06-16 普洱绿海生物开发有限公司 A kind of processing method of red heart detoxification Ipomoea batatas fourth
CN107535924A (en) * 2017-10-11 2018-01-05 高雨荷 A kind of preparation method of the non-fried potato crispy chip of natural anti-oxidation
CN109452594A (en) * 2018-12-03 2019-03-12 北京市农业技术推广站 Microwave bulking sweet potato chip processing technology
CN114698780A (en) * 2021-11-05 2022-07-05 杭州西马克食品有限公司 Bamboo shoot dietary fiber leisure potato chips and processing method thereof

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104872584A (en) * 2015-05-29 2015-09-02 兴化市绿禾食品有限公司 Method for making puffed potato
CN106852473A (en) * 2016-02-01 2017-06-16 普洱绿海生物开发有限公司 A kind of processing method of red heart detoxification Ipomoea batatas fourth
CN105595181A (en) * 2016-02-26 2016-05-25 丽水市农业科学研究院 Production method of leisure crisp-chip food non-fried rice cake
CN106577958A (en) * 2016-12-19 2017-04-26 怀宁县恒达畜产品有限公司 Production process of selenium- and zinc-rich hog casings
CN107535924A (en) * 2017-10-11 2018-01-05 高雨荷 A kind of preparation method of the non-fried potato crispy chip of natural anti-oxidation
CN109452594A (en) * 2018-12-03 2019-03-12 北京市农业技术推广站 Microwave bulking sweet potato chip processing technology
CN114698780A (en) * 2021-11-05 2022-07-05 杭州西马克食品有限公司 Bamboo shoot dietary fiber leisure potato chips and processing method thereof

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