CN104338916B - Intelligent multi-station cylinder sleeve centrifugal casting machine - Google Patents

Intelligent multi-station cylinder sleeve centrifugal casting machine Download PDF

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Publication number
CN104338916B
CN104338916B CN201410670611.7A CN201410670611A CN104338916B CN 104338916 B CN104338916 B CN 104338916B CN 201410670611 A CN201410670611 A CN 201410670611A CN 104338916 B CN104338916 B CN 104338916B
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China
Prior art keywords
station
cylinder
fixedly connected
casting
cylinder sleeve
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CN104338916A (en
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张玉华
张广明
丁国发
吴贞彬
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JIANGSU AOKAI AUTOMATION EQUIPMENT TECHNOLOGY Co Ltd
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JIANGSU AOKAI AUTOMATION EQUIPMENT TECHNOLOGY Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D13/00Centrifugal casting; Casting by using centrifugal force
    • B22D13/10Accessories for centrifugal casting apparatus, e.g. moulds, linings therefor, means for feeding molten metal, cleansing moulds, removing castings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D13/00Centrifugal casting; Casting by using centrifugal force

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Devices For Molds (AREA)
  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)

Abstract

The invention discloses an intelligent multi-station cylinder sleeve centrifugal casting machine and belongs to the technical field of machine casting. The multi-station cylinder sleeve centrifugal casting machine comprises a turntable mechanism, a casting mechanism, an automatic cylinder sleeve taking mechanism and an automatic paint spraying mechanism, and is provided with ten stations of a casting station, a cooling station a, a cooling station b, a cooling station c, an ageing station, a door sheet taking station, a material taking station, a cleaning station, a painting station and a drying station; the casting mechanism, the automatic cylinder sleeve taking mechanism and the automatic paint spraying mechanism respectively correspond to the casting station, the door sheet taking station and the material taking station, and the painting station and are positioned outside the turntable mechanism. The intelligent multi-station cylinder sleeve centrifugal casting machine is high in automation degree and realizes full automation in operating links such as automatic casting, automatic cooling, automatic door ring taking, automatic cylinder sleeve taking and automatic paint spraying in cylinder sleeve production, technologies are consistent, the quality is stable, the labor cost is reduced, and the production efficiency is improved.

Description

A kind of intellectuality Mutli-station cylinder set centrifugal casting machine
Technical field
The invention belongs to machine casting technical field, particularly to a kind of cylinder liner centrifugal casting machine.
Background technology
China's mechanical industry is overall at present develops to automation, intelligent direction, and wherein auto industry is national economy Pillar industry, cylinder jacket as automobile engine heart part oneself realize industrialization production.Cylinder jacket enterprise of China hair at present Base casting is most of to adopt single-station centrifuge casting, and this kind of processing mode needs multiple single-stations to realize different processing rings respectively Section, production overall efficiency is low, technique can not be advantageously controlled, so that the product quality in process is also difficult to obtain Control, simultaneously need to many people are each responsible for different station manipulations, high labor intensive, production cost increase.
Content of the invention
In place of overcoming deficiencies of the prior art, the invention provides a kind of intellectuality Mutli-station cylinder set Centrifugal casting machine.
The present invention be employed technical scheme comprise that for achieving the above object:A kind of intellectuality Mutli-station cylinder set spun casting Machine it is characterised in that:Including rotating disk mechanism, casting mechanism, automatically take cylinder sleeve mechanism, automatic spray paint mechanism;Rotating disk mechanism by Base I, main shaft, rotating disk composition, main shaft lower end is connected with base I, and main shaft runs through center of turntable, and rotating disk is fixedly connected with main shaft, Rotating disk is divided into casting station, cooling station a, cooling station b, cooling station c, timeliness station, takes door-plate station, feeding work Position, cleaning station, coating station, Drying station totally ten stations, ten stations are connected to motor, casting station connect There is mould;Casting mechanism, automatically take cylinder sleeve mechanism, automatic spray paint mechanism respectively with casting station, take door-plate station and feeding Station, coating station correspond to and are located at the outside of rotating disk mechanism.
Further, described casting mechanism includes being fixedly connected with support III, walking reducing motor, base above base II It is fixedly connected with roller, walking reducing motor is connected with roller, and roller is located on guide rail, has rotation above support III below II Device, support III side is fixedly connected with casting ladle reducing motor, and casting ladle reducing motor is connected with whirligig, and casting ladle is located at support Between III, it is connected with support III by whirligig, casting ladle front end has guiding gutter to be fixedly connected on support III, and mould is located at The front of guiding gutter.
Further, described walking reducing motor power is 0.3~0.4kW, and roller translational speed is 3.0~4.0m/ Min, casting ladle reducing motor power is 0.3~0.4kW.
Further, described automatically take cylinder sleeve mechanism to include taking door apparatus, take steel bushing device, receptacle device, take door-plate Device, receptacle device are fixedly connected on support I, take steel bushing device to be located at receptacle device side and be fixedly connected on support II On, take door apparatus to include pneumatic three and refer to and mobile cylinder I, pneumatic three refer to be fixedly connected on the output end of mobile cylinder I, take Steel bushing device includes mobile cylinder II, tensioner cone, tensioning cylinder, oscillating spindle case, oscillating cylinder, oscillating spindle, and tensioner is bored There are at least 3 pieces latch plates in vivo, latch plate is fixedly connected with the output end of tensioning cylinder by conduit, and latch plate is fixedly connected on On oscillating spindle, oscillating spindle is fixedly connected with the output end of mobile cylinder II, oscillating cylinder respectively, and oscillating cylinder is fixing even It is connected on oscillating spindle case, oscillating spindle is fixedly connected in oscillating spindle case, and receptacle device includes receptacle and mobile cylinder III, receptacle is fixedly connected on the output end of mobile cylinder III.
Further, described receptacle is V-type or U-shaped.
Further, described automatic spray paint mechanism includes being connected with linear actuator on support IV, on linear actuator It is connected with servomotor and slide block, slide block connects guide post, guide post one end connects nozzle, nozzle is connected with TEMP Device, temperature sensor connects PLC, and PLC connects in the middle of paint can control valve, guide post for applying expects pipe, coating Pipe one end passes from nozzle, applies the expects pipe other end and connects paint can control valve.
Further, be to be fixedly connected between described linear actuator and support IV, servomotor and linear actuator it Between for being fixedly connected, be to be slidably connected between slide block and linear actuator, be to be fixedly connected between guide post and slide block, nozzle with It is to be fixedly connected between guide post, be to be fixedly connected between temperature sensor and nozzle.
Further, described slide block translational speed is 0.5~1.5m/min, and temperature sensor operating temperature is 200~450 ℃.
Beneficial effects of the present invention are embodied in following several respects:
1st, the present invention achieve in cylinder jacket production automatic casting, automatically cooling, automatically take a circle,
Automatically the full-automation of the operation links such as cylinder sleeve, automatic spray paint, high degree of automation are taken;
2nd, conventional several single-station technological operations are integrally combined by the present invention, make overall technique consistent, steady quality;
3rd, the present invention realizes the continuous production of integration, reduces human cost;
4th, the automation procedure of the present invention makes production efficiency improve 200%~300%.
Brief description
Fig. 1 is that the overall structure front view that a kind of intellectuality Mutli-station cylinder covers centrifugal casting machine (omits cooling station a IIth, cooling station b III, timeliness station V, take door-plate station VI, cleaning station VIII motor).
Fig. 2 is the rotating disk mechanism structural front view that a kind of intellectuality Mutli-station cylinder covers centrifugal casting machine.
Fig. 3 is the casting mechanism structural front view that a kind of intellectuality Mutli-station cylinder covers centrifugal casting machine.
Fig. 4 be a kind of intellectuality Mutli-station cylinder cover centrifugal casting machine take door apparatus structural front view.
Fig. 5 be a kind of intellectuality Mutli-station cylinder cover centrifugal casting machine take door apparatus structure right view.
Fig. 6 be a kind of intellectuality Mutli-station cylinder cover centrifugal casting machine take steel bushing device structural front view.
Fig. 7 be a kind of intellectuality Mutli-station cylinder cover centrifugal casting machine take steel bushing device structure right view.
Fig. 8 is the automatic spray paint mechanism structure front view that a kind of intellectuality Mutli-station cylinder covers centrifugal casting machine.
Fig. 9 is the automatic spray paint mechanism structure right view that a kind of intellectuality Mutli-station cylinder covers centrifugal casting machine.
In figure:1st, rotating disk mechanism, 2, casting mechanism, 3, automatically take cylinder sleeve mechanism, 4, automatic spray paint mechanism, 5, base I, 6th, main shaft, 7, rotating disk, 8, motor, 9, mould, 10, base II, 11, support III, 12, walking reducing motor, 13, roller, 14, lead Rail, 15, whirligig, 16, casting ladle reducing motor, 17, casting ladle, 18, guiding gutter, 19, take door apparatus, 20, take steel bushing device, 21st, receptacle device, 22, support I, 23, support II, 24, pneumatic three finger, 25, mobile cylinder I, 26, mobile cylinder II, 27, tensioner Cone, 28, tensioning cylinder, 29, oscillating spindle case, 30, oscillating cylinder, 31, oscillating spindle, 32, receptacle, 33, mobile cylinder III, 34th, latch plate, 35, conduit, 36, support IV, 37, linear actuator, 38, servomotor, 39, slide block, 40, guide post, 41, spray Mouth, 42, temperature sensor, 43, PLC, 44, paint can control valve, 45, apply expects pipe, 46, cylinder jacket, I, casting station, IIth, cooling station a, III, cooling station b, IV, cooling station c, V, timeliness station, VI, take door-plate station, VII, feeding station, VIIIth, clear up station, Ⅸ, coating station, Ⅹ, Drying station.
Specific embodiment
Below in conjunction with accompanying drawing, the present invention will be further described, but the present invention is not limited to specific embodiment.
Embodiment 1
A kind of intellectuality Mutli-station cylinder set centrifugal casting machine as shown in Fig. 1~Fig. 2, including rotating disk mechanism 1, casting machine Structure 2, automatically take cylinder sleeve mechanism 3, automatic spray paint mechanism 4;Rotating disk mechanism 1 is made up of base I 5, main shaft 6, rotating disk 7, under main shaft 6 End be connected with base I 5, main shaft 6 runs through rotating disk 7 center, and rotating disk 7 is fixedly connected with main shaft 6, rotating disk 7 be divided into casting station I, Cooling station a II, cooling station b III, cooling station c IV, timeliness station V, take door-plate station VI, feeding station VII, fettler Position VIII, coating station Ⅸ, Drying station Ⅹ totally ten stations, ten stations are connected to motor 8, and casting station I connects There is mould 9;Casting mechanism 2, automatically take cylinder sleeve mechanism 3, automatic spray paint mechanism 4 respectively with casting station I, take door-plate station VI Outside that is corresponding with feeding station VII, coating station Ⅸ and being located at rotating disk mechanism 1.
As shown in figure 3, casting mechanism 2 includes being fixedly connected with support III 11, walking reducing motor 12 above base II 10, The power of walking reducing motor 12 is 0.3kW, is fixedly connected with roller 13, walking reducing motor 12 and roller below base II 10 13 are connected, and roller 13 is located on guide rail 14, has whirligig 15, support III 11 side is fixedly connected with pours above support III 11 Bag reducing motor 16, the power of casting ladle reducing motor 16 is 0.3kW, and casting ladle reducing motor 16 is connected with whirligig 15, casting ladle 17 are located between support III 11, are connected with support III 11 by whirligig 15, casting ladle 17 front end has guiding gutter 18 to be fixedly connected On support III 11, mould 9 is located at the front of guiding gutter 18.
As shown in Figure 4 to 7, cylinder sleeve mechanism 3 is automatically taken to include taking door apparatus 19, take steel bushing device 20, receptacle device 21, take door apparatus 19, receptacle device 21 to be fixedly connected on support I 22, take steel bushing device 20 to be located at receptacle device 21 1 Side is simultaneously fixedly connected on support II 23, takes door apparatus 19 to include pneumatic three and refers to 24 and mobile cylinder I 25, pneumatic three refer to 24 It is fixedly connected on the output end of mobile cylinder I 25, take steel bushing device 20 to include mobile cylinder II 26, tensioner cone 27, tensioner gas Cylinder 28, oscillating spindle case 29, oscillating cylinder 30, oscillating spindle 31, have at least 3 pieces latch plates 34, latch plate in tensioner cone 27 34 are fixedly connected with the output end of tensioning cylinder 28 by conduit 35, and latch plate 34 is fixedly connected on oscillating spindle 31, pendulum Dynamic main shaft 31 is fixedly connected with the output end of mobile cylinder II 26, oscillating cylinder 30 respectively, and oscillating cylinder 30 is fixedly connected on pendulum On dynamic main spindle box 29, oscillating spindle 31 is fixedly connected in oscillating spindle case 29, and receptacle device 21 includes receptacle 32 and moves Cylinder III 33, receptacle 32 is fixedly connected on the output end of mobile cylinder III 33.
As shown in Fig. 8~Fig. 9, automatic spray paint mechanism 4 includes being fixedly connected with linear actuator 37 on support IV 36, directly Servomotor 38 is fixedly connected with line drive 37, linear actuator 37 slidably connects slide block 39, fixing on slide block 39 Connect guide post 40, guide post 40 one end is fixedly connected nozzle 41, nozzle 41 is fixedly connected with temperature sensor 42, temperature passes Sensor 42 is connected with PLC 43, and PLC 43 is connected with paint can control valve 44, for applying expects pipe in the middle of guide post 40 45, apply expects pipe 45 one end and pass from nozzle 41, apply expects pipe 45 other end and be connected with paint can control valve 44.
During processing, setting roller 13 rate travel is 3.0m/min, after starting Mutli-station cylinder set centrifugal casting machine, roller 13 shift to mould 9 along guide rail 14, and guiding gutter 18 front end is goed deep in mould 9, and casting ladle 17 overturns under whirligig 15 effect topples over Molten iron, molten iron flows in mould 9 along guiding gutter 18, completes the casting cycle in casting station I.
Rotating disk 7 is taken up in order of priority rotation and is stopped carrying out these three works to cooling station a II, cooling station b III, cooling station c IV Cooling procedure on position, each station cool time is 3min, and rear rotating disk 7 rotates and stops carrying out Ageing Treatment to timeliness station V 5min, covers the internal material of blank through the processing exhaust hood of this four stations own crystallized, metallographic structure and hardness and machine Tool intensity is accordingly controlled.
Cylinder jacket door-plate after casting and cool down moves to before automatically taking cylinder sleeve mechanism 3, takes taking on door-plate station VI Door apparatus 19 action, pneumatic three refer to 24 moves forward under mobile cylinder I 25 effect, clamps and take out door-plate, and door-plate is positioned over Fixed position, after take door apparatus 19 to playback, now take steel bushing device 20 action, in mobile cylinder II 26 in feeding station VII Under effect, oscillating spindle 31 moves forward, and tensioner cone 27 is sent into door-plate endoporus, after tensioning cylinder 28 effect under, latch plate 34 Open and be close to inboard wall of cylinder liner, under oscillating cylinder 30 effect, latch plate 34 does circle swing action and transfers to cylinder jacket 46, seat simultaneously Rest device 21 action, under mobile cylinder III 33 effect, receptacle 32 mobile to by cylinder jacket 46, tensioner cone 27 is by cylinder jacket 46 It is placed in receptacle 32, rear latch plate 34 is retracted, takes steel bushing device 20 to playback, receptacle 32 playbacks after putting down cylinder jacket 46, turns afterwards Disk 7 rotates and stops to cleaning station VIII, and cylinder jacket 46 is moved linearly by cylinder in this station and drives wire brush to carry out cleaning companion With dust suction, clearance time 5 seconds.
On coating station Ⅸ, under servomotor 38 drives, the slide block 39 on linear actuator 37 drives guide post 40 edge Move linearly to cylinder jacket 46 position to be sprayed, the translational speed of slide block 39 is 0.5m/min, and the temperature on nozzle 41 passes Sensor 42 automatic sensing cylinder jacket 46 surface temperature is 200 DEG C, and rear PLC 43 sends command signal, paint can control valve 44 unlatchings, coating passes through painting expects pipe 45 derives, and is sprayed by nozzle 41, slide block 39 repeats above spraying action reciprocal 2 times, finally turns Disk 7 rotates and stops to Drying station Ⅹ to complete the coating drying process of this station.
Embodiment 2
The Mutli-station cylinder set centrifugal casting machine Each part adopting in embodiment 2 is equal with connected mode
In the same manner as in Example 1, different technical parameters is as follows:
1st, receptacle 32 be shaped as U-shaped;
2nd, the power of walking reducing motor 12 is 0.35kW;
3rd, the power of casting ladle reducing motor 16 is 0.35kW;
4th, roller 13 rate travel is 3.5m/min;
5th, the translational speed of slide block 39 is 1m/min;
6th, the autosense operating temperature of temperature sensor 42 is 300 DEG C;
7th, the number of times that slide block 39 back and forth repeats spraying action is 4 times.
Embodiment 3
Mutli-station cylinder set centrifugal casting machine Each part and the connected mode adopting in embodiment 3 all with embodiment 1 In identical, different technical parameters is as follows:
1st, the power of walking reducing motor 12 is 0.4kW;
2nd, the power of casting ladle reducing motor 16 is 0.4kW;
3rd, roller 13 rate travel is 4.0m/min;
4th, the translational speed of slide block 39 is 1.5m/min;
5th, the autosense operating temperature of temperature sensor 42 is 450 DEG C;
6th, the number of times that slide block 39 back and forth repeats spraying action is 5 times.

Claims (5)

1. a kind of intellectuality Mutli-station cylinder set centrifugal casting machine it is characterised in that:Including rotating disk mechanism (1), casting mechanism (2) cylinder sleeve mechanism (3), automatic spray paint mechanism (4), are automatically taken;Rotating disk mechanism (1) is by base I (5), main shaft (6), rotating disk (7) Composition, main shaft (6) lower end is connected with base I (5), and main shaft (6) runs through rotating disk (7) center, and rotating disk (7) is fixing with main shaft (6) even Connect, rotating disk (7) is divided into casting station (I), cooling station a (II), cooling station b (III), cooling station c (IV), timeliness work Position (V), take door-plate station (VI), feeding station (VII), cleaning station (VIII), coating station (Ⅸ), Drying station (Ⅹ) totally ten Individual station, ten stations are connected to motor (8), and casting station (I) is connected with mould (9);Casting mechanism (2), automatically Take cylinder sleeve mechanism (3), automatic spray paint mechanism (4) respectively with casting station (I), take door-plate station (VI) and feeding station (VII), coating station (Ⅸ) corresponds to and is located at the outside of rotating disk mechanism (1);
Described casting mechanism (2) includes being fixedly connected with support III (11), walking reducing motor (12), bottom above base II (10) It is fixedly connected with roller (13), walking reducing motor (12) is connected with roller (13), and roller (13) is located at and leads below seat II (10) On rail (14), above support III (11), there is whirligig (15), support III (11) side is fixedly connected with casting ladle reducing motor (16), casting ladle reducing motor (16) is connected with whirligig (15), and casting ladle (17) is located between support III (11), by rotating dress Put (15) to be connected with support III (11), casting ladle (17) front end has guiding gutter (18) to be fixedly connected on support III (11), mould (9) it is located at the front of guiding gutter (18);
Described automatically take cylinder sleeve mechanism (3) include take door apparatus (19), take steel bushing device (20), receptacle device (21), take door Panel assembly (19), receptacle device (21) are fixedly connected on support I (22), take steel bushing device (20) to be located at receptacle device (21) Side is simultaneously fixedly connected on support II (23), takes door apparatus (19) to include pneumatic three and refers to (24) and mobile cylinder I (25), Pneumatic three refer to (24) is fixedly connected on the output end of mobile cylinder I (25), take steel bushing device (20) include mobile cylinder II (26), Tensioner cone (27), tensioning cylinder (28), oscillating spindle case (29), oscillating cylinder (30), oscillating spindle (31), tensioner cone (27) there are at least 3 pieces latch plates (34) in, it is fixing with the output end of tensioning cylinder (28) even that latch plate (34) passes through conduit (35) Connect, latch plate (34) is fixedly connected on oscillating spindle (31), oscillating spindle (31) respectively with mobile cylinder II (26), swing The output end of cylinder (30) is fixedly connected, and oscillating cylinder (30) is fixedly connected on oscillating spindle case (29), oscillating spindle (31) it is fixedly connected in oscillating spindle case (29), receptacle device (21) includes receptacle (32) and mobile cylinder III (33), receptacle (32) it is fixedly connected on the output end of mobile cylinder III (33);
Described automatic spray paint mechanism (4) includes being connected with linear actuator (37), linear actuator (37) on support IV (36) On be connected with servomotor (38) and slide block (39), slide block (39) is upper to connect guide post (40), and guide post (40) one end connects spray Mouth (41), nozzle (41) is connected with temperature sensor (42), and temperature sensor (42) connects PLC (43), and PLC controls Device (43) connects in the middle of paint can control valve (44), guide post (40) for applying expects pipe (45), applies expects pipe (45) one end from nozzle (41) pass in, apply expects pipe (45) other end and connect paint can control valve (44).
2. according to claim 1 a kind of intellectuality Mutli-station cylinder set centrifugal casting machine it is characterised in that:Described walking Reducing motor (12) power is 0.3~0.4kW, and roller (13) translational speed is 3.0~4.0m/min, casting ladle reducing motor (16) Power is 0.3~0.4kW.
3. according to claim 1 a kind of intellectuality Mutli-station cylinder set centrifugal casting machine it is characterised in that:Described receptacle (32) it is V-type or U-shaped.
4. according to claim 1 a kind of intellectuality Mutli-station cylinder set centrifugal casting machine it is characterised in that:Described straight line It is to be fixedly connected between driver (37) and support IV (36), be fixing company between servomotor (38) and linear actuator (37) Connect, be to be slidably connected between slide block (39) and linear actuator (37), be to be fixedly connected between guide post (40) and slide block (39), It is to be fixedly connected between nozzle (41) and guide post (40), be to be fixedly connected between temperature sensor (42) and nozzle (41).
5. according to claim 1 a kind of intellectuality Mutli-station cylinder set centrifugal casting machine it is characterised in that:Described slide block (39) translational speed is 0.5~1.5m/min, and temperature sensor (42) operating temperature is 200~450 DEG C.
CN201410670611.7A 2014-11-20 2014-11-20 Intelligent multi-station cylinder sleeve centrifugal casting machine Active CN104338916B (en)

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CN105328157B (en) * 2015-10-08 2017-05-10 华中科技大学 Vertical centrifugal casting system for physical simulation
CN105414540A (en) * 2015-10-19 2016-03-23 安徽中原内配有限责任公司 Cylinder sleeve casting machine
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