CN104326432A - Spring-free high-elasticity fiber mattress - Google Patents
Spring-free high-elasticity fiber mattress Download PDFInfo
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- CN104326432A CN104326432A CN201410514857.5A CN201410514857A CN104326432A CN 104326432 A CN104326432 A CN 104326432A CN 201410514857 A CN201410514857 A CN 201410514857A CN 104326432 A CN104326432 A CN 104326432A
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- weighting material
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Abstract
The invention provides a spring-free high-elasticity fiber mattress. The spring-free high-elasticity fiber mattress is mainly composed of a mattress quilt body and cotton column fillers arranged in the mattress quilt body, wherein hard cotton fiber sheets are arranged in the middle of a textile layer and are punctured and sewed at equal distances to form the mattress quilt body which is composed of a plurality of equal-width and parallel filling cloth bags; the cotton column fillers are formed by filling polyester fiber cotton fibers into narrow and long cloth bags and the cotton column fillers horizontally fill into the filling cloth bags of the mattress quilt body, so that the mattress with the shape which is similar with a multi-pipe rocket gun structure shape is produced; the unit volume density of fiber materials is increased by the narrow and long cloth bags and a forced blowing-in filling method, and an arrangement combination structure of the fiber materials is changed, so that the mattress has a vertically-crossed lump-shaped structure shape, such as a crimped steel wire cluster, and furthermore, the supporting strength of the mattress is extremely improved; the mattress has lasting elasticity, is not hardened all the time, and is comfortable and durable; the process is simple and convenient and is suitable for flow production; the mattress can be 100% recycled after being abandoned and no garage pollution is caused; the mattress is a substitute good of a foreign Simmons mattress with springs, and has extremely high application prospect and commercial promotional value.
Description
Technical field
The invention belongs to a kind of is packing material with poly-ester fibres, adopts the high-tension fiber mattress that multibarrel launcher structural form makes.
Background technology
What conventional polyester fiber mattress adopted is the method that upper and lower for poly-ester fibres cotton wool flake package fabric puncture is sewed up be made.The weighting material poly-ester fibres cotton wool flake that it adopts, being commonly called as hard cotton, is utilize specialized equipment, through comb and parallel cotton fibers prior to spinning, spray evenly to shakeout, the sizing of Baking out, glue spraying, the technique such as shearing is made.Without the poly-ester fibres cotton-wool of processing sizing, as the cotton-wool making quilt, cotton-padded mattress uses, soft invisible, lack and support, the packing material of abundant, well-pressed mattress can not be done.The specification of conventional hard cotton has 90*200CM, 120*200CM, 150*200CM, 180*200CM etc., thickness generally at 4-10CM, the every sq m 400-1200 gram of weight.But, due to thickness and the elasticity of hard cotton presentation, be through Baking out, glue spraying sizing and obtain, by Baking out, glue spraying, make lamination coating hardening, bonding, shape, to improve bearing force.But while sizing, have also been changed the original pliable and tough and elasticity of Polyester Fibers, and the combination of the fibre array of hard cotton flocculus is in horizontal cross configuration state.Therefore, its thickness and elasticity are unable to undergo permanent use extruding., a thick 6CM, the hard cotton mattress pad of every weight per square meter 600 grams, in a year or so have more than is needed, the thin slice that 1-2CM is thick will be become, and basic without elasticity, lose comfort.Therefore, make polyester filer bed mattress elastic force lasting, never harden, become the technical barrier of generally acknowledging in the industry.
Summary of the invention
Technical solution of the present invention, utilize long and narrow cloth bag, be blown into filling by brute force, strengthen the density of Polyester Fibers unit volume, change Polyester Fibers permutation and combination structural order direction, thus actv. solves resistance to pressure and the unendurable technical barrier of elastic force.
By the poly-ester fibres cotton-wool after combing, be filled with in long and narrow cloth bag through high-power cotton-filling machine, form tight, solid, tall and straight cellucotton cylinder, loading is made in advance, by several parallel arranged, in the pad carcass that the width filling cloth bag corresponding to cotton cylinder girth forms, through the mattress sheared, bound edge makes multibarrel launcher shape.
Adopt the mattress that technical solution of the present invention makes, it is characterized in that, the method that long and narrow cloth bag forms cotton cylinder is filled in by poly-ester fibres cotton-wool brute force being blown into, strengthen the bulk density of packing material, change the permutation and combination structural order direction of Polyester Fibers, lamination coating is arranged by horizontal cross, become and erect staggered bulk arrangement architecture, formed as curling steel wire group, thus significantly enhance support degree and the elasticity of Polyester Fibers.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the cross-sectional view of Fig. 1.
Fig. 3 is the cotton column structure schematic diagram of Fig. 1.
Detailed description of the invention
Technical solution of the present invention is achieved in that as Figure 1-3, and mattress is primarily of pad carcass and interiorly establish cotton cylinder weighting material to form.By thick 2-4CM, the hard cotton 1 of heavy every sq m 200-400 gram is arranged in the middle of fabric layer 2 levels, fabric layer is divided into precoat and two kinds, lining layer, sew up through the puncture of sewing thread 3 equidistant intervals, form the pad carcass 5 be made up of the several and filling cloth bag 4 connected, the long and narrow cloth bag that length and width are corresponding to filling cloth bag 4 is filled with poly-ester fibres cotton-wool 6, formed closely, solid cotton cylinder 7, by cotton cylinder 7 side by side, in the filling cloth bag 4 of horizontally mounted pad carcass 5 correspondence, form mattress body 8, pad carcass fabric layer adopts fabric to make, direct shear, bound edge, make the high-tension fiber mattress of the multibarrel launcher structural form of parallel arranged.Mattress body is as gun tube side by side, and cotton cylinder resembles shell, and weighting material Polyester Fibers resembles the gunpowder loaded in shell.
Pad carcass fabric layer adopts lining to make, and needs mattress body 8 to load to serve as a contrast 200-400 gram of hard cotton in the mattress cover that the composite layer that quilting is formed is manufactured by precoat therebetween.To improve the traveling comfort of mattress, and make mattress surface smooth attractive in appearance.
The filling cloth bag width of pad carcass parallel arranged is generally between 12-20CM, the length of the long and narrow cloth bag of cotton cylinder and width are less than length and the width that pad carcass fills cloth bag, the length of pad carcass depends on the quantity and width of filling cloth bag, and the width of pad carcass is greater than cotton cylinder.Fibre packing density and the weight of cotton cylinder need to determine according to mattress soft or hard degree.Be generally the heavy 1-13KG of the cotton cylinder of every root, after the mattress body after arrangement assembling couches with adult, buttocks and shoulder have a down dip and are advisable.The thickness of finished product mattress is between 15cm-20cm, and length and width specification is: 90*200CM, 120*200CM, 150*200CM, 180*200CM etc.
The similar bamboo raft of structural form based on mattress of the present invention, the Geng Xiang former Soviet Union multibarrel launcher that period, invention manufactured.For the technical characteristic of graceful, vivid reflection mattress of the present invention, therefore claim " without spring high-tension fiber mattress ".
It is lasting that mattress of the present invention has elastic force, never hardens, stablize proper, durable, the comfortable feature such as warming.
Technical solution of the present invention also has than there being spring padding for spring bed simple process, and cost is low, is suitable for the features such as extensive, procedure production.
The feature that the present invention gives prominence to the most is also, adopting the technical program to make, mattress can expand Polyester Fibers greatly utilizes space and range of use, and mattress discarded after can 100% to recycle, there is no refuse pollution, system's tradition has the substitute of spring padding for spring bed, breaks the general layout having spring mattress to rule all the land, the meaning in having epoch, utilization has a extensive future, and commercial value is high.
Claims (4)
1. without spring high-tension fiber mattress, primarily of pad carcass with interiorly establish cotton cylinder weighting material to form, it is characterized in that, hard cotton is provided with between pad carcass fabric layer, pad carcass is provided with equidistant intervals puncture lignilite, spacing pad carcass is that several wide appearance is bag-shaped with filling cloth in parallel, cotton cylinder weighting material is made up of long and narrow cloth bag and interior poly-ester fibres batting of materials of establishing, cotton cylinder weighting material is horizontally placed on corresponding pad carcass and fills in cloth bag, form the mattress body of the similar multibarrel launcher structural form of parallel arranged, mattress body is located in the mattress cover made by composite material.
2. according to claim 1ly to it is characterized in that without spring high-tension fiber mattress, long and narrow cloth bag brute force is blown into the cotton cylinder weighting material of filling and being formed, lamination coating bulk density is large, the permutation and combination of lamination coating in long and narrow cloth bag is in erectting staggered bulk structure, and cotton cylinder weighting material is solid, tall and straight columnar shape.
3. according to claim 1ly to it is characterized in that without spring high-tension fiber mattress, the growing and be wider than cotton cylinder weighting material of the weighting material bag of pad carcass parallel arranged.
4. according to claim 1ly it is characterized in that without spring high-tension fiber mattress, the composite material system that the mattress cover that mattress body skin wraps up in abdomen uses is formed after quilting by establishing 200-400 gram of hard cotton in precoat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410514857.5A CN104326432B (en) | 2013-12-02 | 2014-09-30 | Spring-free high-elasticity fiber mattress |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320774692 | 2013-12-02 | ||
| CN201320774692.6 | 2013-12-02 | ||
| CN2013207746926 | 2013-12-02 | ||
| CN201410514857.5A CN104326432B (en) | 2013-12-02 | 2014-09-30 | Spring-free high-elasticity fiber mattress |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104326432A true CN104326432A (en) | 2015-02-04 |
| CN104326432B CN104326432B (en) | 2017-05-17 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410514857.5A Active CN104326432B (en) | 2013-12-02 | 2014-09-30 | Spring-free high-elasticity fiber mattress |
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| Country | Link |
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| CN (1) | CN104326432B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104957919A (en) * | 2015-07-24 | 2015-10-07 | 安徽农业大学 | Columnar towel gourd vegetable sponge compression processing method as well as sheets and mattress processed by utilizing same |
| CN105662013A (en) * | 2016-03-22 | 2016-06-15 | 王永俊 | Mattress with combined structures and flexible materials |
| CN105768688A (en) * | 2016-05-12 | 2016-07-20 | 浙江心梦享家居有限公司 | Combined mattress core unit with sponge |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE29918893U1 (en) * | 1999-10-27 | 2000-01-13 | Binder Rudolf | Textile spring element for upholstered furniture and mattresses |
| CN1458057A (en) * | 2003-05-27 | 2003-11-26 | 陈卫宏 | Method for producing mattress and pillow using plant straw |
| US20090007339A1 (en) * | 2007-07-02 | 2009-01-08 | Sinomax | Cushioning apparatus |
| CN201879235U (en) * | 2010-12-14 | 2011-06-29 | 四川权兴物流有限公司 | Springless mattress |
| CN102273853A (en) * | 2011-05-30 | 2011-12-14 | 王永俊 | Herbal health care soft mattress |
| CN102631097B (en) * | 2012-04-17 | 2015-06-03 | 东莞市慕思寝室用品有限公司 | Three-dimensional modified polyester fiber mattress |
-
2014
- 2014-09-30 CN CN201410514857.5A patent/CN104326432B/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104957919A (en) * | 2015-07-24 | 2015-10-07 | 安徽农业大学 | Columnar towel gourd vegetable sponge compression processing method as well as sheets and mattress processed by utilizing same |
| CN104957919B (en) * | 2015-07-24 | 2017-08-15 | 安徽农业大学 | The method and its sheet material and mattress of a kind of column luffa compression processing |
| CN105662013A (en) * | 2016-03-22 | 2016-06-15 | 王永俊 | Mattress with combined structures and flexible materials |
| CN105768688A (en) * | 2016-05-12 | 2016-07-20 | 浙江心梦享家居有限公司 | Combined mattress core unit with sponge |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104326432B (en) | 2017-05-17 |
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