CN104325338B - The rotary index device of Tool Magazine in Machining Centers - Google Patents
The rotary index device of Tool Magazine in Machining Centers Download PDFInfo
- Publication number
- CN104325338B CN104325338B CN201410597954.5A CN201410597954A CN104325338B CN 104325338 B CN104325338 B CN 104325338B CN 201410597954 A CN201410597954 A CN 201410597954A CN 104325338 B CN104325338 B CN 104325338B
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- CN
- China
- Prior art keywords
- tool magazine
- solenoid
- rotary index
- motor shaft
- index device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000003754 machining Methods 0.000 title claims abstract description 16
- 230000005611 electricity Effects 0.000 claims abstract description 14
- 230000007935 neutral effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 210000000078 claw Anatomy 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000012913 prioritisation Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/1552—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling parts of devices for automatically inserting or removing tools
- B23Q3/15526—Storage devices; Drive mechanisms therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Tool Replacement In Machine Tools (AREA)
Abstract
Present invention is disclosed the rotary index device of a kind of Tool Magazine in Machining Centers, tool magazine is provided with cutterhead, numerical control unit and cutterhead sensor for countering originally;Especially, this tool magazine is provided with machinery and electrically jointly controls the rotary index device that tool magazine standard is stopped, it is provided with and guides the brake clutch dish being connected to motor shaft, the solenoid of DC90V it is arranged with on motor shaft, solenoid accesses the operating voltage of motor and controlled break-make in numerical control unit by Transformer Rectifier circuit, solenoid is provided with the top containing some springs towards the side of brake clutch dish and stretches plate, brake clutch dish touches with fixed disk friction under solenoid obtains the different conditions of dead electricity or departs from, and accurate only motor shaft rotates.Applying rotary index device of the present invention, solve the traditional shortcoming of tool magazine rotary index, substantially reduce the fault rate of automatic tool changer, improve the service life of tool magazine, the production efficiency of machining center is also substantially improved.
Description
Technical field
The present invention relates to a kind of Tool Magazine in Machining Centers driving means, particularly relate to a kind of quasi-stop device for the indexing of tool magazine high-precision rotary.
Background technology
In big machinery processing enterprise, VMC850 is widely applied.nullAutomatic Tool Changer for Machine Center is the important device of machining center efficiency operation,And tool magazine is the core component in tool changing device,Under normal circumstances,After performing tool changing instruction,Tool magazine can rotate to corresponding cutter spacing number,The location of each cutter spacing of tool magazine is completely by sensor sensing,And the spinning movement of tradition tool magazine is to be completed by the driven by motor cam mechanism of band reduction box,When changing to corresponding cutter spacing,Cutter spacing signal is felt in sensing survey,In being intended for system one instruction,Make motor dead electricity,The position that tool magazine 1 normally stops is as shown in Figure 1,But just can stop owing to relying on inertia also to rotate some distance after threephase asynchronous excision power supply,So can cause cutter spacing that deviation occurs,If reduction box and cam mechanism use the time for a long time,Mechanical clearance just increases,Can further accumulated error,Broach shell 11 is made to offset as shown in Figure 2,(because broach shell skew causes the center of the center of broach shell and main shaft 3 the most point-blank together with so tool arm 2 will hit with the broach shell 11 in cutter spacing when tool changing,Docking the most completely),Swaging clamp fault occurs as shown in Figure 3,Or broach shell or tool arm are broken,It is also possible to machining center main shaft is wounded,Affect machining accuracy and the serviceability of whole machining center,Very harmful.
Summary of the invention
Consider that the driving of above-mentioned existing Tool Magazine in Machining Centers and standard stop the defect of aspect, it is contemplated that propose the rotary index device of a kind of Tool Magazine in Machining Centers, solve the accuracy of broach shell rotary index switching.
nullThe present invention realizes the technical solution of above-mentioned purpose: the rotary index device of Tool Magazine in Machining Centers,Described tool magazine is provided with cutterhead、Numerical control unit and cutterhead sensor for countering,Described cutterhead is mechanically coupled with motor shaft,Described cutterhead sensor for countering accesses numerical control unit,And the output of described numerical control unit connects and controls the motor that tool magazine rotates,It is characterized in that: described tool magazine is provided with machinery and electrically jointly controls the rotary index device that tool magazine standard is stopped,Described rotary index device is provided with and guides the brake clutch dish being connected to motor shaft,Brake clutch dish is the most locked with motor shaft,The solenoid of DC90V it is arranged with on motor shaft,Solenoid accesses the operating voltage of motor and controlled break-make in numerical control unit by Transformer Rectifier circuit,Solenoid is provided with the top containing some springs towards the side of brake clutch dish and stretches plate,The driven fixed disk friction stretching plate and motor housing in top under solenoid power failure state of described brake clutch dish touches、Spline motor shaft,And departed from fixed disk by more than the magnetic adsorbability of spring force under solenoid obtains electricity condition、Motor shaft rotates freely.
Further, described motor shaft sleeve integrating is provided with flute profile guide rail, and described brake clutch dish axle portion is provided with the perforation engaged with profile of tooth guide rail.
Further, described motor is the threephase asynchronous of operating voltage 380V, described Transformer Rectifier circuit is that unidirectional half-wave rectifying circuit power taking are from the alternating voltage 220V between the arbitrary phase of motor and neutral point, the output gain and loss Tong Bu with motor three-phase electricity of described Transformer Rectifier circuit.
Further, described solenoid and top are stretched and are provided with six springs between plate and are uniformly distributed along card.
Further, described solenoid is provided with lead in corresponding spring side, and top is stretched plate and is provided with gap, and gap is socketed on lead and slides along lead.
The development of rotary index device of the present invention and application, the advantage comparing to conventional knives library structure prominent is embodied in: the program solves the traditional shortcoming of tool magazine rotary index, substantially reduce the fault rate of automatic tool changer, improving the service life of tool magazine, the production efficiency of machining center is also substantially improved.
Accompanying drawing explanation
Fig. 1 is the position view of the normal broach shell of Tool Magazine in Machining Centers and cutter claw.
Fig. 2 is the position view under broach shell shift state with cutter claw.
Fig. 3 is broach shell center and the dislocation schematic diagram of the alignment of shafts under broach shell shift state.
Fig. 4 is the lateral structural representation of brake clutch dish in rotary index device of the present invention.
Fig. 5 is the structural representation at another visual angle of Fig. 4.
Fig. 6 is the lateral structural representation of motor shaft.
Fig. 7 is the structural representation at another visual angle of Fig. 6.
Fig. 8 is the schematic diagram of unidirectional half-wave rectifying circuit used by rotary index device of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the architectural feature of the cooling device of drawing mould of the present invention is described in detail, so that the technology of the present invention innovation effect clearly shows that.
It is contemplated that propose the rotary index device of a kind of Tool Magazine in Machining Centers, solve the accuracy of broach shell rotary index switching.
From the point of view of traditional machining center device, tool magazine is provided with cutterhead, numerical control unit and cutterhead sensor for countering, and cutterhead is mechanically coupled with motor shaft, and cutterhead sensor for countering accesses numerical control unit, and numerical control unit output connects the motor (not shown) controlling tool magazine rotation.And tool magazine is made improvements by this creation, this Tool Magazine in Machining Centers arranges machinery and electrically jointly controls the rotary index device that tool magazine standard is stopped, specifically, this rotary index device is provided with and guides the brake clutch dish 4 being connected to motor shaft 5, the solenoid of DC90V it is arranged with on motor shaft, solenoid accesses the operating voltage of motor and controlled break-make in numerical control unit by Transformer Rectifier circuit, solenoid is provided with the top containing some springs towards the side of brake clutch dish and stretches plate, the driven fixed disk friction stretching plate and motor housing in top under solenoid power failure state of described brake clutch dish touches, spline motor shaft, and departed from fixed disk by more than the magnetic adsorbability of spring force under solenoid obtains electricity condition, motor shaft rotates freely.
As shown in Figures 4 to 7, this motor shaft 5 sleeve integrating is provided with profile of tooth guide rail 51, and this brake clutch dish 4 axle portion is provided with mates, with profile of tooth guide rail 51, the perforation 41 engaged.
Stretch as prioritization scheme, solenoid and top and be provided with six springs between plate and be uniformly distributed along card.Solenoid is provided with lead in corresponding spring side, and top is stretched plate and is provided with gap, and gap is socketed on lead and slides along lead.
The application of this creation rotary index device, after the indexing threephase asynchronous once dead electricity of tool magazine, makes motor brake at once by the quasi-stop device of this mechanical electric, is embraced by motor shaft " inflexibly ", eliminates inertia.
nullGeneral principle is as follows: when normal tool changing,Tool magazine motor three-phase electricity obtains electric,Simultaneously the solenoid in electromagnetic clutch also electric generation magnetic force,Brake clutch dish is adsorbed by the elastic force overcoming spring,Now brake clutch dish disengages with the fixed disk on motor,I.e. brake clutch dish and fixed disk does not produce any friction,Tool magazine motor is rotatable,Following cutterhead mechanical part is driven to rotate,After cutter claw needed for arrival,Cutterhead sensor for countering allows tool magazine motor three-phase electricity dead electricity to one instruction of digital control system,The solenoid being both in electromagnetic clutch also dead electricity、Lose magnetic force,Brake clutch dish is pushed back by the elastic spring in electromagnetic clutch,Make together with brake clutch dish rubs inflexibly with fixed disk,Now motor shaft is locked,Eliminate the inertia of its stall,Cutterhead stops operating at once,Cutter claw captures broach shell in correct position.
Because the solenoid in electromagnetic clutch needs the voltage of DC90V-100V, and tool magazine motor is three-phase electricity 380V, because motor is Y-connection, we have thought that a method is from having taken a 220V alternating voltage (380V is divided by 1.732=220V) between any one phase and neutral point, then by a single-phase half-wave rectifier circuit (as shown in Figure 8), this AC rectification is become about DC99V, the feature of this circuit be exactly this voltage must with lose with three phase electric machine three-phase electricity must with lose be Tong Bu, it is ensured that the accurate stop position of cutterhead.Wherein, D1 is commutation diode, starts unidirectional halfwave rectifier effect, C1 Yu C2 is filter capacitor, and YC is solenoid, and D2 is the fly-wheel diode eliminating solenoid YC inverse electromotive force.
The development of rotary index device of the present invention and application, the advantage comparing to conventional knives library structure prominent is embodied in: the program solves the traditional shortcoming of tool magazine rotary index, substantially reduce the fault rate of automatic tool changer, improving the service life of tool magazine, the production efficiency of machining center is also substantially improved.
Embodiment above in association with accompanying drawing describes, it is intended to readily appreciate the innovation essence of the present invention, but the embodiment not limiting its versatility with this and the claims of requirement.In every case understand the present invention, and the equivalent structure change or the component that carry out according to above-described embodiment are replaced, it is possible to realize the design of identical purpose and effect, be regarded as the infringement to present patent application protection content.
Claims (5)
- null1. the rotary index device of Tool Magazine in Machining Centers,Described tool magazine is provided with cutterhead、Numerical control unit and cutterhead sensor for countering,Described cutterhead is mechanically coupled with motor shaft,Described cutterhead sensor for countering accesses numerical control unit,And the output of described numerical control unit connects and controls the motor that tool magazine rotates,It is characterized in that: described tool magazine is provided with machinery and electrically jointly controls the rotary index device that tool magazine standard is stopped,Described rotary index device is provided with and guides the brake clutch dish being connected to motor shaft,Brake clutch dish is the most locked with motor shaft,The solenoid of DC90V it is arranged with on motor shaft,Solenoid accesses the operating voltage of motor and controlled break-make in numerical control unit by Transformer Rectifier circuit,Solenoid is provided with the top containing some springs towards the side of brake clutch dish and stretches plate,The driven fixed disk friction stretching plate and motor housing in top under solenoid power failure state of described brake clutch dish touches、Spline motor shaft,And departed from fixed disk by more than the magnetic adsorbability of spring force under solenoid obtains electricity condition、Motor shaft rotates freely.
- The rotary index device of Tool Magazine in Machining Centers the most according to claim 1, it is characterised in that: described motor shaft sleeve integrating is provided with flute profile guide rail, and described brake clutch dish axle portion is provided with the perforation engaged with profile of tooth guide rail.
- The rotary index device of Tool Magazine in Machining Centers the most according to claim 1, it is characterized in that: described motor is the threephase asynchronous of operating voltage 380V, described Transformer Rectifier circuit is that unidirectional half-wave rectifying circuit power taking are from the alternating voltage 220V between the arbitrary phase of motor and neutral point, the output gain and loss Tong Bu with motor three-phase electricity of described Transformer Rectifier circuit.
- The rotary index device of Tool Magazine in Machining Centers the most according to claim 1, it is characterised in that: described solenoid and top are stretched and are provided with six springs between plate and are uniformly distributed along card.
- The rotary index device of Tool Magazine in Machining Centers the most according to claim 1, it is characterised in that: described solenoid is provided with lead in corresponding spring side, and top is stretched plate and is provided with gap, and gap is socketed on lead and slides along lead.
Priority Applications (1)
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CN201410597954.5A CN104325338B (en) | 2014-10-31 | 2014-10-31 | The rotary index device of Tool Magazine in Machining Centers |
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CN201410597954.5A CN104325338B (en) | 2014-10-31 | 2014-10-31 | The rotary index device of Tool Magazine in Machining Centers |
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CN104325338A CN104325338A (en) | 2015-02-04 |
CN104325338B true CN104325338B (en) | 2016-08-24 |
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CN201410597954.5A Expired - Fee Related CN104325338B (en) | 2014-10-31 | 2014-10-31 | The rotary index device of Tool Magazine in Machining Centers |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111376095B (en) * | 2018-12-27 | 2022-02-22 | 圣杰国际股份有限公司 | Automatic tool changing mechanism of machine tool and control method thereof |
CN114310426B (en) * | 2022-02-15 | 2022-10-21 | 广州德力数控设备有限公司 | Automatic gantry machining center of tool changing |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3473419A (en) * | 1965-09-02 | 1969-10-21 | Olivetti & Co Spa | Automatic tool changing device for a machine tool |
CN2034498U (en) * | 1988-08-01 | 1989-03-22 | 舒仁科 | Automatic dividing head with changiable graduation disk |
CN2703611Y (en) * | 2004-05-08 | 2005-06-08 | 武汉大学 | Real-time automatic indexing device |
CN202622475U (en) * | 2012-06-15 | 2012-12-26 | 重庆工具厂有限责任公司 | Locking device of dividing plate |
CN202992083U (en) * | 2012-11-15 | 2013-06-12 | 重庆洋迪机电有限公司 | Indexing mechanism |
CN203509707U (en) * | 2013-10-10 | 2014-04-02 | 安徽省捷甬达智能机器有限公司 | Disc tool magazine |
CN204397451U (en) * | 2014-10-31 | 2015-06-17 | 苏州工业职业技术学院 | The rotary index device of Tool Magazine in Machining Centers |
-
2014
- 2014-10-31 CN CN201410597954.5A patent/CN104325338B/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3473419A (en) * | 1965-09-02 | 1969-10-21 | Olivetti & Co Spa | Automatic tool changing device for a machine tool |
CN2034498U (en) * | 1988-08-01 | 1989-03-22 | 舒仁科 | Automatic dividing head with changiable graduation disk |
CN2703611Y (en) * | 2004-05-08 | 2005-06-08 | 武汉大学 | Real-time automatic indexing device |
CN202622475U (en) * | 2012-06-15 | 2012-12-26 | 重庆工具厂有限责任公司 | Locking device of dividing plate |
CN202992083U (en) * | 2012-11-15 | 2013-06-12 | 重庆洋迪机电有限公司 | Indexing mechanism |
CN203509707U (en) * | 2013-10-10 | 2014-04-02 | 安徽省捷甬达智能机器有限公司 | Disc tool magazine |
CN204397451U (en) * | 2014-10-31 | 2015-06-17 | 苏州工业职业技术学院 | The rotary index device of Tool Magazine in Machining Centers |
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TR01 | Transfer of patent right |
Effective date of registration: 20231227 Address after: Room 1407, Building 1, No. 483 Changxu Road, Jinchang District, Suzhou City, Jiangsu Province, 215000 Patentee after: Suzhou Jingji CNC Technology Co.,Ltd. Address before: No. 1168 Wuzhong Avenue, Wuzhong District, Suzhou City, Jiangsu Province, China, No. 1 Zhineng Avenue Patentee before: Suzhou Vocational Institute of Industrial Technology |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160824 |