CN104323417A - Bulk tobacco leaf cutting processing system and method - Google Patents
Bulk tobacco leaf cutting processing system and method Download PDFInfo
- Publication number
- CN104323417A CN104323417A CN201410549149.5A CN201410549149A CN104323417A CN 104323417 A CN104323417 A CN 104323417A CN 201410549149 A CN201410549149 A CN 201410549149A CN 104323417 A CN104323417 A CN 104323417A
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- CN
- China
- Prior art keywords
- tobacco leaf
- cigarette tobacco
- loose
- cuts
- homocline
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B7/00—Cutting tobacco
- A24B7/14—Feeding or control devices for tobacco-cutting apparatus
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B7/00—Cutting tobacco
- A24B7/04—Cutting tobacco by machines with revolving knives
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- Manufacture Of Tobacco Products (AREA)
Abstract
The invention discloses a bulk tobacco leaf cutting processing system and method. The system comprises a mould turnover feeding machine (1), a storage material distributing conveyor (2), a material homogenizing and lifting conveyor (3) and a multi-section cutter (4), wherein the mould turnover feeding machine (1), the storage material distributing conveyor (2), the material homogenizing and lifting conveyor (3) and the multi-section cutter (4) are connected in sequence; the mould turnover feeding machine (1) is used for carrying out mechanical and automatic feeding on a tobacco frame (5) loaded with bulk tobacco leaves; the storage material distributing conveyor (2) is used for storing, conveying and carrying out material distribution on the bulk tobacco leaves; the material homogenizing and lifting conveyor (3) is used for carrying out lifting and material homogenization on the bulk tobacco leaves subjected to material distribution; the multi-section cutter (4) is used for carrying out multi-section cutting processing on the bulk tobacco leaves subjected to material homogenization; the storage material distributing conveyor (2) comprises a conveyor belt (2b) and a material distribution roller (2a); the material homogenizing and lifting conveyor (3) comprises a material homogenizing roller (3a) and a conveyor belt (3b). According to the invention, the number of workers used for preprocessing can be greatly reduced, hand labor is lightened, meanwhile, the system has big production capacity, and the economic benefit of an enterprise is improved.
Description
Technical field
The present invention relates to tobacco processing equipment technical field, after particularly framing up to hand picking before beating and double roasting, loose cigarette tobacco leaf cuts off the method for process.
Background technology
At present, it is all artificial stem-butts cutting off that the tobacco leaf before redrying processing cuts off, select, frame up, cut off working method again after stem-butts laying.Traditional tobacco leaf cutting machine can only adopt artificial paving leaf lockout mode, artificial being put by tobacco leaf in cigarette frame is in a large number needed to spread on leaf conveyer belt, hand labor intensity is large, and equipment capacity is low, and this Apparatus and method for can not adapt to the technological requirement that the existing loose cigarette tobacco leaf that frames up cuts off process.
Summary of the invention
The object of the invention is the deficiency solving prior art existence, the loose cigarette tobacco leaf that frames up after providing one can select artificial stem-butts cutting off in Threshing Re-dry Product Line carries out machine automatization material loading, storing, cloth, homocline, multistage cut-out process system and method continuously.Whole process is mechanization and automatically processes, and improves threshing and redrying production line automatization level, replaces artificial paving leaf feeding mode by machine automatization material loading, pretreatment recruitment number can be reduced in a large number, reduce hand labor, simultaneity factor production capacity is large, improves Business Economic Benefit.
Object of the present invention is achieved through the following technical solutions:
Loose cigarette tobacco leaf cuts off treatment system, the present invention is characterised in that, system include be linked in sequence the mould turnover feeder cigarette frame that loose cigarette tobacco leaf is housed being carried out machine automatization material loading, be used for loose cigarette tobacco leaf store conveying and the storage distribution conveyor of cloth, be used for cigarette tobacco leaf loose after cloth carry out promoting homocline homocline elevating conveyor, the multistage cutting machine that multistage cuts off process is carried out to cigarette tobacco leaf loose after homocline; Described storage distribution conveyor includes conveyer belt and distribute roll; Described homocline elevating conveyor includes equal material roller and conveyer belt.
The present invention the equipment between cut-out is provided with distribute roll or equal material rollers being fed to, and equal material roller is adjustable up and down, and the tobacco leaf thickness controlling to export is adjustable between 60mm ~ 300mm.
Tobacco leaf of the present invention cuts off the cutter assembly of the coaxial multitool structure of employing two groups, relatively rotates formation scissors effect and carries out cut-out process to tobacco leaf.
Cutter assembly that the present invention adopts I and cutter assembly II are coaxial multitool structure, and can arrange 4 ~ 24 disc cutters, blade gap L can be set to 100mm ~ 500mm.
Tobacco leaf of the present invention cuts off employing level, vertical or two groups of cutter assemblies being in tilted layout.
Cutter assembly I of the present invention and between cutter assembly II blade pivot line and material direction of feed angle α be 0 ° ~ 180 °, to adapt to different cut-out demands.
Mould turnover feeder of the present invention has machine automatization material loading function, is poured into by the loose cigarette tobacco leaf in cigarette frame and stores in distribution conveyor, and storage distribution conveyor exit is provided with distribute roll.
Homocline elevating conveyor of the present invention promotes conveying by the conveyer belt cigarette tobacco leaf that will fall apart, and rotates material toggling simultaneously control to promote the thickness exporting the cigarette tobacco leaf that falls apart by equal material roller.
Cut off the loose cigarette tobacco leaf multistage cutting-off method for the treatment of system according to loose cigarette tobacco leaf, the present invention is characterised in that, the cigarette tobacco leaf that whole frame or whole bag fallen apart is entered shut-off mechanism and carries out cut-out process after evenly being made thinner by homocline mechanism;
Step is as follows:
A. machine automatization material loading: mould turnover feeder pours the loose cigarette tobacco leaf be equipped with in the cigarette frame of loose cigarette tobacco leaf into storage distribution conveyor automatically by mechanized manner;
B. storing: loose cigarette tobacco leaf carries out storing and carrying at storage distribution conveyor;
C. cloth: when loose cigarette tobacco leaf is transported to exit by conveyer belt by storage distribution conveyor, tobacco leaf evenly exports and enters homocline elevating conveyor by distribute roll rotation material toggling;
D. homocline: homocline elevating conveyor promotes conveying by the conveyer belt cigarette tobacco leaf that will fall apart, and rotates material toggling simultaneously control to promote the thickness exporting the cigarette tobacco leaf that falls apart by equal material roller;
F. multistage cuts off: multistage cutting machine carries out multistage by certain thickness loose cigarette tobacco leaf after cutter assembly I and cutter assembly II pair of homocline and cuts off process.
Present system is provided with conveyer belt on storage distribution conveyor, for carrying loose cigarette tobacco leaf, storage distribution conveyor exit being provided with distribute roll, ensureing that discharging is even.
Present system is provided with conveyer belt on homocline elevating conveyor, and for promoting the loose cigarette tobacco leaf of conveying, homocline elevating conveyor is provided with homocline material roller, and homocline material roller is adjustable up and down, ensures that the tobacco leaf thickness exported after promoting is that 60mm ~ 300mm is adjustable.
Present system is provided with cutter assembly I and cutter assembly II on multistage cutting machine, all adopts coaxial multitool structure, and can arrange 4 ~ 24 disc cutters, blade gap L can be set to 100mm ~ 500mm.
Present system is provided with cutter assembly I and cutter assembly II on multistage cutting machine, cutter assembly I and between cutter assembly II blade pivot line and material direction of feed angle α be 0 ° ~ 180 °, to adapt to different cut-out demands.
The invention has the beneficial effects as follows, adopt the inventive method, mould turnover feeder pours the loose cigarette tobacco leaf in cigarette frame into storage distribution conveyor automatically by mechanized manner, store distribution conveyor, by conveyer belt, loose cigarette tobacco leaf is transported to exit, tobacco leaf evenly exports and enters homocline elevating conveyor by distribute roll rotation material toggling, homocline elevating conveyor promotes conveying by the conveyer belt cigarette tobacco leaf that will fall apart, and rotates the material toggling cigarette tobacco leaf that controls setting thickness to fall apart by equal material roller and export and enter multistage cutting machine and carry out the rear output of cut-outs process.
Accompanying drawing explanation
Fig. 1 is that the present invention's cigarette tobacco leaf that falls apart cuts off process system and method schematic diagram;
Fig. 2 is cutter assembly and the apparatus for feeding schematic diagram of multistage cutting machine of the present invention.
In figure, 1-mould turnover feeder, 2-stores distribution conveyor, 2a-distribute roll, 2b-conveyer belt, 3-homocline elevating conveyor, the equal material roller of 3a-, 3b-conveyer belt, 4-multistage cutting machine, and 4a-cutter assembly I, 4b-cutter assembly II, 5-is equipped with the cigarette frame of loose cigarette tobacco leaf.
Detailed description of the invention
Set forth content of the present invention further below in conjunction with Figure of description and embodiment, but be not limited to embodiment.
As shown in Figure 1, loose cigarette tobacco leaf cuts off process system and method, the present invention is characterised in that, system include be linked in sequence the mould turnover feeder 1 cigarette frame 5 that loose cigarette tobacco leaf is housed being carried out machine automatization material loading, be used for loose cigarette tobacco leaf store conveying and the storage distribution conveyor 2 of cloth, be used for cigarette tobacco leaf loose after cloth carry out promoting homocline homocline elevating conveyor 3, the multistage cutting machine 4 that multistage cuts off process is carried out to cigarette tobacco leaf loose after homocline; Described storage distribution conveyor 2 includes conveyer belt 2b and distribute roll 2a; Described homocline elevating conveyor 3 includes equal material roller 3a and conveyer belt 3b.
The present invention the equipment between cut-out is provided with distribute roll 2a or equal material roller 3a being fed to, and equal material roller 3a is adjustable up and down, and the tobacco leaf thickness controlling to export is adjustable between 60mm ~ 300mm.
Tobacco leaf of the present invention cuts off the cutter assembly of the coaxial multitool structure of employing two groups, relatively rotates formation scissors effect and carries out cut-out process to tobacco leaf.
Cutter assembly that the present invention adopts I 4a and cutter assembly II 4b is coaxial multitool structure, and can arrange 4 ~ 24 disc cutters, blade gap L can be set to 100mm ~ 500mm.
Tobacco leaf of the present invention cuts off employing level, vertical or two groups of cutter assemblies being in tilted layout.
Cutter assembly I 4a of the present invention and between cutter assembly II 4b blade pivot line and material direction of feed angle α be 0 ° ~ 180 °, to adapt to different cut-out demands.
Mould turnover feeder 1 of the present invention has machine automatization material loading function, is poured into by the loose cigarette tobacco leaf in cigarette frame and stores in distribution conveyor 2, and storage distribution conveyor 2 exit is provided with distribute roll 2a.
Homocline elevating conveyor of the present invention 3 promotes conveying by the conveyer belt 3b cigarette tobacco leaf that will fall apart, rotates material toggling simultaneously control lifting output and to fall apart the thickness of cigarette tobacco leaf by equal material roller (3a).
Cut off the loose cigarette tobacco leaf multistage cutting-off method for the treatment of system according to loose cigarette tobacco leaf, the present invention is characterised in that, the cigarette tobacco leaf that whole frame or whole bag fallen apart is entered shut-off mechanism and carries out cut-out process after evenly being made thinner by homocline mechanism;
Step is as follows:
A. machine automatization material loading: the loose cigarette tobacco leaf be equipped with in the cigarette frame 5 of loose cigarette tobacco leaf is poured into by mechanized manner and stored distribution conveyor 2 by mould turnover feeder 1 automatically;
B. storing: loose cigarette tobacco leaf carries out storing and carrying at storage distribution conveyor 2;
C. cloth: when loose cigarette tobacco leaf is transported to exit by conveyer belt 2b by storage distribution conveyor 2, tobacco leaf evenly exports and enters homocline elevating conveyor 3 by distribute roll 2a rotation material toggling;
D. homocline: homocline elevating conveyor 3 promotes conveying by the conveyer belt 3b cigarette tobacco leaf that will fall apart, rotates material toggling by equal material roller 3a simultaneously and controls lifting output and to fall apart the thickness of cigarette tobacco leaf;
F. multistage cuts off: multistage cutting machine 3 carries out multistage by cutter assembly I 4a and cutter assembly II 4b to loose cigarette tobacco leaf certain thickness after homocline and cuts off process.
Described in present system and mould turnover feeder, conveyer belt, distribute roll, all material roller, multistage cutting machine and cutter assembly etc., all can adopt prior art equipment, also can redesign.
The present invention changes prior art manually can only spread leaf cut-out pattern to loose cigarette tobacco leaf.The present invention is adopted to carry out machine automatization material loading, storing, cloth, homocline, multistage cut-out process system to loose cigarette tobacco leaf, whole process is mechanization and automatically processes, improve threshing and redrying production line automatization level, artificial paving leaf feeding mode is replaced by machine automatization material loading, pretreatment recruitment number can be reduced in a large number, reduce hand labor intensity, enhance productivity, reduce production cost, effectively improve Business Economic Benefit.
Claims (9)
1. loose cigarette tobacco leaf cuts off treatment system, it is characterized in that, system include be linked in sequence the mould turnover feeder (1) the cigarette frame (5) that loose cigarette tobacco leaf is housed being carried out machine automatization material loading, store conveying for loose cigarette tobacco leaf and the storage distribution conveyor (2) of cloth, for carry out cigarette tobacco leaf loose after cloth promoting homocline homocline elevating conveyor (3), the multistage cutting machine (4) that multistage cuts off process is carried out to cigarette tobacco leaf loose after homocline; Described storage distribution conveyor (2) includes conveyer belt (2b) and distribute roll (2a); Described homocline elevating conveyor (3) includes equal material roller (3a) and conveyer belt (3b).
2. loose cigarette tobacco leaf cuts off treatment system according to claim 1, it is characterized in that, equipment between cut-out is provided with distribute roll (2a) or equal material rollers (3a) being fed to, equal material roller (3a) is adjustable up and down, and the tobacco leaf thickness controlling to export is adjustable between 60mm ~ 300mm.
3. according to claim 1 or 2, loose cigarette tobacco leaf cuts off treatment system, it is characterized in that, tobacco leaf cuts off the cutter assembly of the coaxial multitool structure of employing two groups, and rotation forms scissors effect and carries out cut-out process to tobacco leaf relatively.
4. loose cigarette tobacco leaf cuts off treatment system according to claim 3, it is characterized in that, adopt cutter assembly I (4a) and cutter assembly II (4b) to be coaxial multitool structure, arrange 4 ~ 24 disc cutters, blade gap L is set to 100mm ~ 500mm.
5. loose cigarette tobacco leaf cuts off treatment system according to claim 3, it is characterized in that, tobacco leaf cuts off employing level, vertical or two groups of cutter assemblies being in tilted layout.
6. loose cigarette tobacco leaf cuts off treatment system according to claim 3, it is characterized in that, cutter assembly I (4a) and between cutter assembly II (4b) blade pivot line and material direction of feed angle α be 0 ° ~ 180 °, to adapt to different cut-out demands.
7. loose cigarette tobacco leaf cuts off treatment system according to claim 1, it is characterized in that, mould turnover feeder (1) has machine automatization material loading function, loose cigarette tobacco leaf in cigarette frame is poured into and stores in distribution conveyor (2), storage distribution conveyor (2) exit is provided with distribute roll (2a).
8. loose cigarette tobacco leaf cuts off treatment system according to claim 1, it is characterized in that, homocline elevating conveyor (3) promotes conveying by conveyer belt (3b) the cigarette tobacco leaf that will fall apart, and rotates material toggling simultaneously control to promote and export the thickness of cigarette tobacco leaf of faling apart by equal material roller (3a).
9. loose cigarette tobacco leaf cuts off the loose cigarette tobacco leaf multistage cutting-off method for the treatment of system as claimed in claim 1, it is characterized in that, the cigarette tobacco leaf that whole frame or whole bag fallen apart is entered shut-off mechanism and carries out cut-out process after evenly being made thinner by homocline mechanism;
Step is as follows:
A. machine automatization material loading: the loose cigarette tobacco leaf be equipped with in the cigarette frame (5) of loose cigarette tobacco leaf is poured into by mechanized manner and stored distribution conveyor (2) by mould turnover feeder (1) automatically;
B. storing: loose cigarette tobacco leaf carries out storing and carrying in storage distribution conveyor (2);
C. cloth: store distribution conveyor (2) when loose cigarette tobacco leaf being transported to exit by conveyer belt (2b), distribute roll (2a) rotates material toggling and is evenly exported by tobacco leaf and enter homocline elevating conveyor (3);
D. homocline: homocline elevating conveyor (3) promotes conveying by conveyer belt (3b) the cigarette tobacco leaf that will fall apart, rotates material toggling by equal material roller (3a) simultaneously and controls to promote and export the thickness of cigarette tobacco leaf of faling apart;
F. multistage cuts off: multistage cutting machine (3) carries out multistage by cutter assembly I (4a) and cutter assembly II (4b) to loose cigarette tobacco leaf certain thickness after homocline and cuts off process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410549149.5A CN104323417B (en) | 2014-10-16 | 2014-10-16 | Loose cigarette tobacco leaf cuts off process system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410549149.5A CN104323417B (en) | 2014-10-16 | 2014-10-16 | Loose cigarette tobacco leaf cuts off process system and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104323417A true CN104323417A (en) | 2015-02-04 |
| CN104323417B CN104323417B (en) | 2016-04-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410549149.5A Active CN104323417B (en) | 2014-10-16 | 2014-10-16 | Loose cigarette tobacco leaf cuts off process system and method |
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| CN (1) | CN104323417B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107495461A (en) * | 2017-08-16 | 2017-12-22 | 浙江武义博德机械有限公司 | A kind of autofeed filament cutter |
| CN109984369A (en) * | 2017-12-29 | 2019-07-09 | 上海新型烟草制品研究院有限公司 | A kind of buccal cigarette powder prepares production line |
| CN111074881A (en) * | 2019-12-31 | 2020-04-28 | 南京图信新材料科技有限公司 | Cold and hot steel sheet pile and continuous forming method thereof |
| CN114451572A (en) * | 2022-01-10 | 2022-05-10 | 秦皇岛烟草机械有限责任公司 | Tobacco leaf loosening and thinning device |
| CN114933142A (en) * | 2022-05-27 | 2022-08-23 | 河南中烟工业有限责任公司 | Storage type feeding system |
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| US4213468A (en) * | 1977-03-31 | 1980-07-22 | B.V. Arenco P.M.B. | Method and device for dividing tobacco leaves or the like into pieces |
| EP0233046A2 (en) * | 1986-02-03 | 1987-08-19 | R.J. Reynolds Tobacco Company | Process for reclaiming tobacco |
| EP2387890A1 (en) * | 2010-05-21 | 2011-11-23 | HAUNI Maschinenbau AG | Device and method for feeding ground or cut tobacco material into a portioning device |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107495461A (en) * | 2017-08-16 | 2017-12-22 | 浙江武义博德机械有限公司 | A kind of autofeed filament cutter |
| CN109984369A (en) * | 2017-12-29 | 2019-07-09 | 上海新型烟草制品研究院有限公司 | A kind of buccal cigarette powder prepares production line |
| CN111074881A (en) * | 2019-12-31 | 2020-04-28 | 南京图信新材料科技有限公司 | Cold and hot steel sheet pile and continuous forming method thereof |
| CN114451572A (en) * | 2022-01-10 | 2022-05-10 | 秦皇岛烟草机械有限责任公司 | Tobacco leaf loosening and thinning device |
| CN114933142A (en) * | 2022-05-27 | 2022-08-23 | 河南中烟工业有限责任公司 | Storage type feeding system |
| CN114933142B (en) * | 2022-05-27 | 2024-06-14 | 河南中烟工业有限责任公司 | Warehouse style feeding system |
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|---|---|
| CN104323417B (en) | 2016-04-20 |
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