CN104313448A - High-density bulky high-purity cementite and preparation method thereof - Google Patents

High-density bulky high-purity cementite and preparation method thereof Download PDF

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CN104313448A
CN104313448A CN201410573349.4A CN201410573349A CN104313448A CN 104313448 A CN104313448 A CN 104313448A CN 201410573349 A CN201410573349 A CN 201410573349A CN 104313448 A CN104313448 A CN 104313448A
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cementite
purity
powder
preparation
block
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CN104313448B (en
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涂益友
张群
黄羚惠
蒋建清
方峰
周雪峰
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Southeast University
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Southeast University
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Abstract

The invention discloses high-density bulky high-purity cementite and a preparation method thereof. The absolute density of the cementite is 7.40-7.58g/cm<3>, and the purity is greater than 92.45%. The preparation method comprises the following steps: mixing iron powder with graphite powder and mechanically alloying by way of ball milling; putting the mechanically alloyed powder in a die and carrying out hot pressing on the powder by adopting a vacuum hot pressing manner to form a bulky test sample, wherein the sintering temperature is 600-1300 DEG C and the vacuum hot pressing press is 15-85MPa; and after demoulding the bulky test sample, annealing in a vacuum annealing furnace to obtain the cementite. The cementite has the advantages that the cementite material is good in performance. By optimizing parameters of mechanical alloying and hot pressing processes and combining vacuum annealing, the high-density bulky cementite can be prepared, thereby providing an effective cementite preparation method for subsequent physical and mechanical performance tests of the cementite phase.

Description

Block high-purity cementite of a kind of high-compactness and preparation method thereof
Technical field
The present invention relates to a kind of cementite and preparation method thereof, particularly relate to block cementite of a kind of high-compactness and preparation method thereof.
Background technology
Cementite is the important composition phase in steel, and its pattern and the Physical and mechanical properties etc. of the distribution in steel to steel all can produce material impact.Adding and producing the character of cementite itself of steel interalloy element inevitably affects.Cementite is the metalwork compound with complicated orthohormbic structure, and its all temperature in iron-carbon system are metastable phase, so the preparation of simple substance cementite is particularly difficult, to such an extent as to the research of cementite nature is a difficult point always.In existing research, high-purity pure cementite that also rarely had scholar to prepare, and the report of the high-purity cementite of the bulk of densification is deficient especially.
Summary of the invention
Goal of the invention: the first object of the present invention is to provide the block high-purity cementite of a kind of high-compactness; The present invention second object is to provide the preparation method of this cementite.
Technical scheme: cementite of the present invention, its absolute density is 7.40-7.58g/cm 3, purity >92.45%.
The preparation method of the block high-purity cementite of high-compactness of the present invention, comprise the steps, wherein each material content represents with weight percent:
(1) iron powder 92.50-93.50% is mixed with Graphite Powder 99 6.50-7.50%, adopt ball milling method mechanical alloying;
(2) the above-mentioned powder after mechanical alloying is placed in mould, adopt vacuum hotpressing mode that this powder hot-pressing sintering is formed block sample, wherein, sintering temperature is 600 DEG C-1300 DEG C, and the pressure of vacuum hotpressing is 15-85MPa;
(3) by after the block sample demoulding, anneal in vacuum annealing furnace, i.e. the block high-purity cementite of obtained described high-compactness.
Wherein, in step (1), iron powder 92.50-93.40%%, Graphite Powder 99 6.50-7.40% are mixed with dispersion agent 0.1-1.0%, adopt ball milling method mechanical alloying.Dispersion agent is wherein stearic acid or methyl alcohol, is preferably stearic acid.
Meanwhile, in the process of ball milling, argon gas is adopted to make protective atmosphere, Ball-milling Time 75-200h; Powder delivery after ball milling, powder delivery environment also adopts argon shield, and uses liquid nitrogen cooling to cool.
Iron powder is preferably the α-iron powder of purity >99.50%, and Graphite Powder 99 is preferably the Graphite Powder 99 of purity >99.90%.
In step (2), the vacuum tightness of described vacuum hotpressing is 1.0-3.0 × 10 -2mPa, sintering time 0.5-5h.
In step (3), the vacuum tightness in described vacuum annealing furnace is 1.0-2.5 × 10 -2mPa, the temperature of annealing is 500-600 DEG C, the time 1.0-5.0h of annealing.
Beneficial effect: compared with prior art, its remarkable advantage is in the present invention: cementite of the present invention is the block cementite of high-compactness, its absolute density 7.40-7.58g/cm 3, cementite purity >92.45%.In preparation method of the present invention, by optimizing the parameter of mechanical alloying and heat pressing process, in conjunction with vacuum annealing technology, the block high-purity cementite of obtained high-compactness, the Physical and mechanical properties testing research for follow-up cementite phase provides a kind of effective cementite preparation method.
Accompanying drawing explanation
The outside drawing of the block high-purity cementite of Fig. 1 high-compactness of the present invention.
Embodiment
Embodiment 1: preparation process is divided into three steps:
(1) adopt two parts of 99g ball milling raw materials, wherein every part of 92.37g α-iron powder, 6.63g Graphite Powder 99, is placed in the stainless cylinder of steel of hard of two 500ML respectively; be filled with argon shield, sealing, is symmetrically placed in ball mill; after ball milling 75h, be cooled to room temperature, then powder delivery.Powder delivery process is protective atmosphere with argon gas, adopts liquid nitrogen cooling simultaneously, prevents powder to be oxidized;
(2) after ball milling, powder puts into mould, zinc stearate lubricant is smeared by mould sleeve inwall and push rod, is beneficial to the demoulding.Put into hot pressing furnace after being compressed by the mould that powder is housed, cover tightly bell, be evacuated to 3.0 × 10 -2mPa, pressurization 50MPa, sintering temperature 600 DEG C, sintering time 4h.Be cooled to room temperature with stove, the demoulding of coming out of the stove obtains block sample;
(3) the block sample of gained is carried out annealing to eliminate internal stress in vacuum annealing furnace, vacuum tightness 1.5 × 10 -2mPa, annealing temperature 500 DEG C, annealing time 5h, cools to room temperature with the furnace after annealing terminates and comes out of the stove, and namely makes the block high-purity cementite of high-compactness of the present invention, as shown in Figure 1.
Carry out test to gained cementite character and obtain following data: be 92.45% through its cementite content of XRD quantitative analysis, absolute density is 7.45g/cm 3.
Embodiment 2: operation steps is substantially the same manner as Example 1: another interpolation 0.1g stearic acid dispersant in every part of powder in step (1), this stearic acid also can substitute with methyl alcohol certainly, and effect is slightly poor; Step (2) and step (3) processing parameter and embodiment 1 completely the same.
Carry out test to gained cementite character and obtain following data: be 95.55% through its cementite content of XRD quantitative analysis, absolute density is 7.50g/cm 3.
Embodiment 3: operation steps is substantially the same manner as Example 2: step (1) processing parameter is consistent with embodiment 2; In step (2), sintering temperature is 800 DEG C, sintering time 0.5 hour, vacuum tightness 1.0 × 10 -2mPa, pressurization 15MPa; In step (3), vacuum tightness 1.0 × 10 -2mPa, annealing temperature 600 DEG C, annealing time 1.0h.
Carry out test to gained cementite character and obtain following data: be 96.45% through its cementite content of XRD quantitative analysis, absolute density is 7.40g/cm 3.
Comparative example 1: operation steps is substantially the same manner as Example 3, difference is: in step (2), pressurization 13MPa.
Carry out test to gained cementite character and obtain following data: be 96.50% through its cementite content of XRD quantitative analysis, absolute density is 6.58g/cm 3.
Embodiment 4: operation steps is substantially the same manner as Example 2: step (1) processing parameter and embodiment 2 completely the same; In step (2), sintering temperature is 1000 DEG C, sintering time 5 hours, vacuum tightness 3.0 × 10 -2mPa, pressurization 85MPa; In step (3), vacuum tightness 2.5 × 10 -2mPa, annealing temperature 500 DEG C, annealing time 5h.
Carry out test to gained cementite character and obtain following data: be 99.45% through its cementite content of XRD quantitative analysis, absolute density is 7.58g/cm 3.
Comparative example 2: operation steps is substantially the same manner as Example 4, difference is: in step (2), and sintering temperature is 500 DEG C.
Carry out test to gained cementite character and obtain following data: be 66.45% through its cementite content of XRD quantitative analysis, absolute density is 7.12g/cm 3.
Comparative example 3: operation steps is substantially the same manner as Example 4, difference is: in step (2), and sintering temperature is 1400 DEG C.
Carry out test to gained cementite character and obtain following data: be 76.45% through its cementite content of XRD quantitative analysis, absolute density is 7.57g/cm 3.
Embodiment 5: operation steps is substantially the same manner as Example 2: step (1) processing parameter and embodiment 2 completely the same; In step (2), sintering temperature is 1300 DEG C, sintering time 3 hours, vacuum tightness 2.0 × 10 -2mPa, pressurization 55MPa; In step (3), vacuum tightness 2.0 × 10 -2mPa, annealing temperature 500 DEG C, annealing time 3h.
Carry out test to gained cementite character and obtain following data: be 96.45% through its cementite content of XRD quantitative analysis, absolute density is 7.50g/cm 3.
Embodiment 6: operation steps is substantially the same manner as Example 2: in step (1), powder is by 93.40g α-iron powder, and 6.50g Graphite Powder 99 and 0.1g stearic acid form, ball milling 200h; In step (2), vacuum tightness 1.0 × 10 -2mPa, pressurization 15MPa, sintering temperature 800 DEG C, sintering time 0.5h; In step (3), vacuum tightness 1.0 × 10 -2mPa, annealing temperature 600 DEG C, annealing time 1h.
Carry out test to gained cementite character and obtain following data: be 98.53% through its cementite content of XRD quantitative analysis, absolute density is 7.40g/cm 3.
Embodiment 7: operation steps is substantially the same manner as Example 2: in step (1), powder is by 92.50g α-iron powder, and 6.50g Graphite Powder 99 and 1.0g stearic acid form, ball milling 150h; In step (2), vacuum tightness 3.0 × 10 -2mPa, pressurization 85MPa, sintering temperature 1000 DEG C, sintering time 5h; In step (3), vacuum tightness 2.5 × 10 -2mPa, annealing temperature 600 DEG C, annealing time 5h.
Carry out test to gained cementite character and obtain following data: be 96.53% through its cementite content of XRD quantitative analysis, absolute density is 7.58g/cm 3.
Embodiment 8: operation steps is substantially the same manner as Example 2: in step (1), powder is by 93.40g α-iron powder, and 6.50g Graphite Powder 99 and 0.1g stearic acid form, ball milling 200h; In step (2), vacuum tightness 2.5 × 10 -2mPa, pressurization 70MPa, sintering temperature 1100 DEG C, sintering time 3h; In step (3), vacuum tightness 2.0 × 10 -2mPa, annealing temperature 550 DEG C, annealing time 2h.
Carry out test to gained cementite character and obtain following data: be 97.23% through its cementite content of XRD quantitative analysis, absolute density is 7.55g/cm 3.
Embodiment 9: operation steps is substantially the same manner as Example 2: in step (1), powder is by 92.50g α-iron powder, and 7.40g Graphite Powder 99 and 0.1g stearic acid form, ball milling 100h; In step (2), vacuum tightness 2.5 × 10 -2mPa, pressurization 80MPa, sintering temperature 1000 DEG C, sintering time 2h; In step (3), vacuum tightness 1.0 × 10 -2mPa, annealing temperature 500 DEG C, annealing time 1h.
Carry out test to gained cementite character and obtain following data: be 98.25% through its cementite content of XRD quantitative analysis, absolute density is 7.52g/cm 3.
Embodiment 10: operation steps is substantially the same manner as Example 2: in step (1), powder is by 93.00g α-iron powder, and 6.60g Graphite Powder 99 and 0.4g stearic acid form, ball milling 120h; In step (2), vacuum tightness 1.5 × 10 -2mPa, pressurization 85MPa, sintering temperature 1050 DEG C, sintering time 4h; In step (3), vacuum tightness 1.5 × 10 -2mPa, annealing temperature 550 DEG C, annealing time 5h.
Carry out test to gained cementite character and obtain following data: be 99.65% through its cementite content of XRD quantitative analysis, absolute density is 7.58g/cm 3.

Claims (8)

1. the block high-purity cementite of high-compactness, is characterized in that: the absolute density of described cementite is 7.40-7.58g/cm 3, purity >92.45%.
2. the preparation method of the block high-purity cementite of high-compactness according to claim 1, it is characterized in that comprising the steps, wherein each material content represents with weight percent:
(1) iron powder 92.50-93.50% is mixed with Graphite Powder 99 6.50-7.50%, adopt ball milling method mechanical alloying;
(2) the above-mentioned powder after mechanical alloying is placed in mould, adopt vacuum hotpressing mode that this powder hot-pressing sintering is formed block sample, wherein, sintering temperature is 600 DEG C-1300 DEG C, and the pressure of vacuum hotpressing is 15-85MPa;
(3) by after the block sample demoulding, anneal in vacuum annealing furnace, i.e. the block high-purity cementite of obtained described high-compactness.
3. the preparation method of the block high-purity cementite of high-compactness according to claim 2, it is characterized in that: in step (1), iron powder 92.50-93.40%%, Graphite Powder 99 6.50-7.40% are mixed with dispersion agent 0.1-1.0%, adopts ball milling method mechanical alloying.
4. the preparation method of the block high-purity cementite of high-compactness according to claim 3, is characterized in that: described dispersion agent is stearic acid or methyl alcohol.
5. the preparation method of the block high-purity cementite of high-compactness according to Claims 2 or 3, is characterized in that: in step (1), adopt argon gas to make protective atmosphere in the process of described ball milling, Ball-milling Time 75-200h; Powder delivery after ball milling, powder delivery environment also adopts argon shield, and uses liquid nitrogen cooling to cool.
6. the preparation method of the block high-purity cementite of high-compactness according to Claims 2 or 3, it is characterized in that: in step (1), described iron powder is the α-iron powder of purity >99.50%, and described Graphite Powder 99 is the Graphite Powder 99 of purity >99.90%.
7. the preparation method of the block high-purity cementite of high-compactness according to Claims 2 or 3, it is characterized in that: in step (2), the vacuum tightness of described vacuum hotpressing is 1.0-3.0 × 10 -2mPa, sintering time 0.5-5h.
8. the preparation method of the block high-purity cementite of high-compactness according to Claims 2 or 3, it is characterized in that: in step (3), the vacuum tightness in described vacuum annealing furnace is 1.0-2.5 × 10 -2mPa, the temperature of annealing is 500-600 DEG C, the time 1.0-5.0h of annealing.
CN201410573349.4A 2014-10-23 2014-10-23 Block high-purity cementite of a kind of high-compactness and preparation method thereof Expired - Fee Related CN104313448B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106282742A (en) * 2015-05-26 2017-01-04 东南大学 A kind of preparation method of high efficiency bulk alloy cementite

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03193822A (en) * 1989-12-22 1991-08-23 Nippon Steel Corp Production of non-oriented electrical sheet having high magnetic flux density and low iron loss
JPH03193821A (en) * 1989-12-22 1991-08-23 Nippon Steel Corp Production of non-oriented electrical sheet having high magnetic flux density and low iron loss
CN101053806A (en) * 2007-01-22 2007-10-17 山东大学 Method for preparing cementite

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03193822A (en) * 1989-12-22 1991-08-23 Nippon Steel Corp Production of non-oriented electrical sheet having high magnetic flux density and low iron loss
JPH03193821A (en) * 1989-12-22 1991-08-23 Nippon Steel Corp Production of non-oriented electrical sheet having high magnetic flux density and low iron loss
CN101053806A (en) * 2007-01-22 2007-10-17 山东大学 Method for preparing cementite

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106282742A (en) * 2015-05-26 2017-01-04 东南大学 A kind of preparation method of high efficiency bulk alloy cementite

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