CN104311007A - Preparation method of piezoelectric ceramic transducer (PZT) thick film with micro structure - Google Patents
Preparation method of piezoelectric ceramic transducer (PZT) thick film with micro structure Download PDFInfo
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- 238000002360 preparation method Methods 0.000 title claims abstract description 54
- 239000000919 ceramic Substances 0.000 title description 2
- 229910052451 lead zirconate titanate Inorganic materials 0.000 claims abstract description 269
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims abstract description 248
- 239000000758 substrate Substances 0.000 claims abstract description 142
- 239000011787 zinc oxide Substances 0.000 claims abstract description 124
- 239000002002 slurry Substances 0.000 claims abstract description 107
- 238000000034 method Methods 0.000 claims abstract description 95
- 238000002425 crystallisation Methods 0.000 claims abstract description 35
- 230000008025 crystallization Effects 0.000 claims abstract description 35
- 238000005530 etching Methods 0.000 claims abstract description 34
- 238000000576 coating method Methods 0.000 claims abstract description 30
- 239000011248 coating agent Substances 0.000 claims abstract description 14
- HFGPZNIAWCZYJU-UHFFFAOYSA-N lead zirconate titanate Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ti+4].[Zr+4].[Pb+2] HFGPZNIAWCZYJU-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229920002120 photoresistant polymer Polymers 0.000 claims description 51
- 239000000843 powder Substances 0.000 claims description 38
- 238000000059 patterning Methods 0.000 claims description 28
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 24
- 229910052751 metal Inorganic materials 0.000 claims description 24
- 239000002184 metal Substances 0.000 claims description 24
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 22
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 18
- 239000000084 colloidal system Substances 0.000 claims description 18
- 238000001132 ultrasonic dispersion Methods 0.000 claims description 18
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 17
- 229910052710 silicon Inorganic materials 0.000 claims description 17
- 239000010703 silicon Substances 0.000 claims description 17
- 238000004544 sputter deposition Methods 0.000 claims description 15
- 238000000151 deposition Methods 0.000 claims description 13
- 235000012239 silicon dioxide Nutrition 0.000 claims description 13
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 12
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 9
- 239000000377 silicon dioxide Substances 0.000 claims description 9
- 238000001259 photo etching Methods 0.000 claims description 8
- 230000007797 corrosion Effects 0.000 claims description 6
- 238000005260 corrosion Methods 0.000 claims description 6
- 238000000354 decomposition reaction Methods 0.000 claims description 5
- 239000010432 diamond Substances 0.000 claims description 5
- 229910003460 diamond Inorganic materials 0.000 claims description 5
- 238000001027 hydrothermal synthesis Methods 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 5
- 229910052732 germanium Inorganic materials 0.000 claims description 4
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims description 4
- 239000010453 quartz Substances 0.000 claims description 4
- 239000010979 ruby Substances 0.000 claims description 4
- 229910001750 ruby Inorganic materials 0.000 claims description 4
- 229910052594 sapphire Inorganic materials 0.000 claims description 4
- 239000010980 sapphire Substances 0.000 claims description 4
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 4
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 4
- 238000003980 solgel method Methods 0.000 claims description 4
- JBRZTFJDHDCESZ-UHFFFAOYSA-N AsGa Chemical compound [As]#[Ga] JBRZTFJDHDCESZ-UHFFFAOYSA-N 0.000 claims description 3
- 229910001218 Gallium arsenide Inorganic materials 0.000 claims description 3
- JMASRVWKEDWRBT-UHFFFAOYSA-N Gallium nitride Chemical compound [Ga]#N JMASRVWKEDWRBT-UHFFFAOYSA-N 0.000 claims description 3
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 3
- 238000005229 chemical vapour deposition Methods 0.000 claims description 3
- 229910017604 nitric acid Inorganic materials 0.000 claims description 3
- 238000000206 photolithography Methods 0.000 claims description 3
- 229910021420 polycrystalline silicon Inorganic materials 0.000 claims description 3
- 229920005591 polysilicon Polymers 0.000 claims description 3
- 239000000243 solution Substances 0.000 claims description 3
- 229910002601 GaN Inorganic materials 0.000 claims description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims 1
- 229910021529 ammonia Inorganic materials 0.000 claims 1
- 150000004767 nitrides Chemical class 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000010438 heat treatment Methods 0.000 abstract description 3
- 239000010408 film Substances 0.000 description 210
- 239000011362 coarse particle Substances 0.000 description 30
- 239000011268 mixed slurry Substances 0.000 description 16
- 239000000203 mixture Substances 0.000 description 15
- 238000004321 preservation Methods 0.000 description 14
- 238000001039 wet etching Methods 0.000 description 9
- 238000001312 dry etching Methods 0.000 description 6
- 229910052581 Si3N4 Inorganic materials 0.000 description 5
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 5
- 239000010409 thin film Substances 0.000 description 5
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 4
- 229910052755 nonmetal Inorganic materials 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 238000001556 precipitation Methods 0.000 description 3
- 238000004549 pulsed laser deposition Methods 0.000 description 3
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- 235000019270 ammonium chloride Nutrition 0.000 description 2
- 235000011114 ammonium hydroxide Nutrition 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
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- 150000002500 ions Chemical class 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- -1 potassium nitride Chemical class 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- KWLSQQRRSAWBOQ-UHFFFAOYSA-N dipotassioarsanylpotassium Chemical compound [K][As]([K])[K] KWLSQQRRSAWBOQ-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000015654 memory Effects 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
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Abstract
本发明提供一种具有微结构锆钛酸铅PZT厚膜的制备方法,其特征在于,所述方法包括:在基片的表面制备图形化的氧化锌牺牲层;将PZT浆料涂覆在所述氧化锌牺牲层上,在200℃~500℃条件下,进行1~60分钟的预结晶处理;再在600℃~1000℃条件下,进行1~180分钟的结晶处理;将表面覆有所述PZT浆料的所述基片置入腐蚀液中,剥离后得到具有微结构的PZT厚膜。本制备方法通过采用改良浆料和热处理的工艺,能明显提高PZT厚膜的表面平整度和致密度。同时,通过氧化锌作为牺牲层的剥离技术,能克服PZT厚膜难以干净刻蚀的问题。
The invention provides a method for preparing a PZT thick film with a microstructure of lead zirconate titanate, which is characterized in that the method includes: preparing a patterned zinc oxide sacrificial layer on the surface of the substrate; coating the PZT slurry on the On the zinc oxide sacrificial layer, carry out pre-crystallization treatment for 1-60 minutes at 200°C-500°C; then carry out crystallization treatment for 1-180 minutes at 600°C-1000°C; The substrate of the PZT slurry is placed in an etching solution, and a PZT thick film with a microstructure is obtained after peeling off. The preparation method can obviously improve the surface smoothness and density of the PZT thick film by adopting the process of improving the slurry and heat treatment. At the same time, the problem that the PZT thick film is difficult to cleanly etch can be overcome by using zinc oxide as the stripping technology of the sacrificial layer.
Description
技术领域technical field
本发明涉及材料制备技术领域,尤其涉及一种具有微结构锆钛酸铅PZT厚膜的制备方法。The invention relates to the technical field of material preparation, in particular to a preparation method of a lead zirconate titanate PZT thick film with a microstructure.
背景技术Background technique
锆钛酸铅(Piezoelectric Ceramic Transducer,PZT)膜具有优良的铁电、压电、热释电性能,被广泛的应用于非致冷红外探测仪、非挥发性铁电存储器、微传感器和微执行器等。相对于PZT薄膜,厚度在1微米以上的PZT厚膜的制备和图形化比较困难。Lead zirconate titanate (Piezoelectric Ceramic Transducer, PZT) film has excellent ferroelectric, piezoelectric, and pyroelectric properties, and is widely used in uncooled infrared detectors, non-volatile ferroelectric memories, microsensors and micro-executions. device etc. Compared with PZT thin films, it is more difficult to prepare and pattern PZT thick films with a thickness of more than 1 micron.
目前,PZT厚膜的制备方法主要是0-3法,相对于丝网印刷等方法,其具有结晶温度低,膜质量较好等优点,但采用0-3法制备PZT厚膜仍存在至少以下缺点:制备的PZT厚膜的膜致密度低、表面粗糙等缺点。PZT厚膜的图形化技术主要有:湿法腐蚀、干法刻蚀两种。由于PZT的湿法腐蚀中含有腐蚀性较强的酸,所以与半导体和微电子机械系统的制造工艺兼容性差,并且PZT厚膜的湿法腐蚀较为困难,图形侧向腐蚀较为严重。干法腐蚀存在设备成本高,终点难以控制,易损伤其它薄膜层等缺点。另外由于0-3法制备的PZT厚膜中有大量的PZT粉体,所以无论湿法或干法刻蚀都很容易残留大量的PZT粉体。At present, the preparation method of PZT thick film is mainly the 0-3 method. Compared with screen printing and other methods, it has the advantages of low crystallization temperature and better film quality. However, the preparation of PZT thick film by the 0-3 method still has at least the following problems: Disadvantages: The prepared PZT thick film has disadvantages such as low film density and rough surface. The patterning techniques of PZT thick film mainly include: wet etching and dry etching. Since the wet etching of PZT contains highly corrosive acids, it has poor compatibility with the manufacturing process of semiconductors and micro-electromechanical systems, and the wet etching of PZT thick films is difficult, and the pattern lateral corrosion is more serious. Dry etching has the disadvantages of high equipment cost, difficult control of the end point, and easy damage to other thin film layers. In addition, since there is a large amount of PZT powder in the PZT thick film prepared by the 0-3 method, it is easy to leave a large amount of PZT powder regardless of wet or dry etching.
发明内容Contents of the invention
本发明提供一种具有微结构锆钛酸铅PZT厚膜的制备方法,用以提高PZT厚膜的致密度、平整度,并提高其图形化的质量;在制备过程中,避免了湿法腐蚀中含有较强的酸造成与半导体和微电子机械系统的制造工艺兼容性差,湿法腐蚀困难,图形侧向腐蚀较为严重,干法腐蚀成本高,腐蚀程度难以控制以及湿法腐蚀和干法腐蚀残留大量的PZT粉体等问题。The invention provides a preparation method of a lead zirconate titanate PZT thick film with a microstructure, which is used to improve the density and flatness of the PZT thick film and improve its patterning quality; in the preparation process, wet corrosion is avoided The strong acid contained in it causes poor compatibility with the manufacturing process of semiconductors and microelectronic mechanical systems, difficult wet etching, serious pattern lateral corrosion, high cost of dry etching, difficulty in controlling the degree of corrosion, and wet etching and dry etching Problems such as a large amount of PZT powder remaining.
为实现上述目的,本发明提供了一种具有微结构PZT厚膜的制备方法,所述方法包括:In order to achieve the above object, the invention provides a kind of preparation method with microstructure PZT thick film, described method comprises:
在基片的表面制备图形化的氧化锌牺牲层;preparing a patterned zinc oxide sacrificial layer on the surface of the substrate;
将PZT浆料涂覆在所述氧化锌牺牲层上,在200℃~500℃条件下,进行1~60分钟的预结晶处理;Coating PZT slurry on the zinc oxide sacrificial layer, and performing a pre-crystallization treatment for 1 to 60 minutes at a temperature of 200°C to 500°C;
再在600℃~1000℃条件下,进行1~180分钟的结晶处理;Then, under the condition of 600°C-1000°C, carry out crystallization treatment for 1-180 minutes;
将表面覆有所述PZT浆料的所述基片置入腐蚀液中,剥离后得到具有微结构的PZT厚膜。The substrate covered with the PZT slurry is placed in the etching solution, and a PZT thick film with a microstructure is obtained after peeling off.
优选地,所述在基片的表面制备图形化的氧化锌牺牲层具体包括:Preferably, the preparation of a patterned zinc oxide sacrificial layer on the surface of the substrate specifically includes:
在基片的表面上淀积或沉积氧化锌牺牲层;depositing or depositing a zinc oxide sacrificial layer on the surface of the substrate;
在所述氧化锌牺牲层上涂覆光刻胶;Coating photoresist on the zinc oxide sacrificial layer;
对所述光刻胶进行光刻;performing photoetching on the photoresist;
对光刻后的所述氧化锌牺牲层进行图形化刻蚀;performing patterned etching on the zinc oxide sacrificial layer after photolithography;
去除所述基片表面的光刻胶。removing the photoresist on the surface of the substrate.
优选地,所述在基片的表面制备图形化的氧化锌牺牲层具体包括:Preferably, the preparation of a patterned zinc oxide sacrificial layer on the surface of the substrate specifically includes:
在基片表面涂布光刻胶;Coating photoresist on the substrate surface;
对所述基片表面进行光刻;performing photoetching on the surface of the substrate;
显影后,在需要制备PZT厚膜的位置保留光刻胶,并去除所述需要制备PZT厚膜的位置之外其他位置的光刻胶;After developing, keep the photoresist at the position where the PZT thick film needs to be prepared, and remove the photoresist at other positions except the position where the PZT thick film needs to be prepared;
淀积或沉积氧化锌牺牲层;depositing or depositing a zinc oxide sacrificial layer;
去除所述基片表面的光刻胶。removing the photoresist on the surface of the substrate.
优选地,所述基片包括硅基片、氮化镓基片、蓝宝石基片、红宝石基片、石英基片、砷化镓基片、碳化硅基片、锗基片、金刚石基片中的任意一种基片;或表面覆有非金属膜或金属膜的任一所述基片;其中所述非金属膜包括:二氧化硅膜、氮化硅膜、多晶硅膜中一种或者多种;所述金属膜包括:Pt/Ti金属薄膜或Au/Cr金属薄膜。Preferably, the substrates include silicon substrates, gallium nitride substrates, sapphire substrates, ruby substrates, quartz substrates, gallium arsenide substrates, silicon carbide substrates, germanium substrates, and diamond substrates. Any substrate; or any substrate covered with a non-metal film or a metal film; wherein the non-metal film includes: one or more of a silicon dioxide film, a silicon nitride film, and a polysilicon film ; The metal film includes: Pt/Ti metal film or Au/Cr metal film.
优选地,所述淀积或沉积氧化锌牺牲层具体包括采用溶胶-凝胶法、金属有机物分解法、溅射法、金属有机化学气相沉积法、脉冲激光沉积法或水热法中任一方法制备的氧化锌牺牲层。Preferably, the depositing or depositing the zinc oxide sacrificial layer specifically includes using any method in sol-gel method, metal-organic decomposition method, sputtering method, metal-organic chemical vapor deposition method, pulsed laser deposition method or hydrothermal method ZnO sacrificial layer prepared.
优选地,所述氧化锌牺牲层的厚度为0.01μm~1000μm。Preferably, the zinc oxide sacrificial layer has a thickness of 0.01 μm˜1000 μm.
优选地,所述PZT厚膜的厚度为2μm~200μm。Preferably, the thickness of the PZT thick film is 2 μm˜200 μm.
优选地,所述PZT浆料的制备过程为:Preferably, the preparation process of the PZT slurry is:
将PZT粉末加入PZT胶体中;Add PZT powder to PZT colloid;
采用超声分散混合成浆料,静置沉淀后去除大于250nm的颗粒;Use ultrasonic dispersion to mix into a slurry, and remove particles larger than 250nm after standing and settling;
对去除颗粒的浆料进行浓缩、陈化,形成PZT浆料。The particle-removed slurry is concentrated and aged to form a PZT slurry.
优选地,所述腐蚀液包括磷酸溶液、HBr溶液、硝酸和磷酸的腐蚀溶液、磷酸和醋酸的腐蚀溶液、醋酸溶液、氢氧化钠溶液、氯化铵溶液或氨水腐蚀液中的任一溶液。Preferably, the etching solution includes any one of phosphoric acid solution, HBr solution, nitric acid and phosphoric acid etching solution, phosphoric acid and acetic acid etching solution, acetic acid solution, sodium hydroxide solution, ammonium chloride solution or ammonia water etching solution.
因此,本发明提供的一种具有微结构PZT厚膜的制备方法,本制备方法通过采用改良浆料和热处理的工艺,能明显提高PZT厚膜的表面平整度和致密度。同时,通过氧化锌作为牺牲层的剥离技术,能克服PZT厚膜难以干净刻蚀的问题。采用本制备方法制备的具有微结构的PZT厚膜具有工艺兼容性好、对其它膜层损伤低、图形化质量高等优点。Therefore, the present invention provides a method for preparing a PZT thick film with a microstructure. The preparation method can significantly improve the surface smoothness and density of the PZT thick film by adopting improved slurry and heat treatment processes. At the same time, the problem that the PZT thick film is difficult to cleanly etch can be overcome by using zinc oxide as the stripping technology of the sacrificial layer. The PZT thick film with microstructure prepared by the preparation method has the advantages of good process compatibility, low damage to other film layers, high patterning quality and the like.
附图说明Description of drawings
图1为本发明实施例1提供的一种具有微结构PZT厚膜的制备方法流程图;Fig. 1 is a kind of preparation method flowchart that has microstructure PZT thick film that the embodiment of the present invention 1 provides;
图2为本发明实施例1提供的在基片上制备氧化锌牺牲层后的剖面图;2 is a cross-sectional view after preparing a zinc oxide sacrificial layer on a substrate provided in Example 1 of the present invention;
图3为本发明实施例1提供的图形化氧化锌牺牲层后的剖面图;3 is a cross-sectional view of the patterned zinc oxide sacrificial layer provided in Example 1 of the present invention;
图4为本发明实施例1提供的制备PZT厚膜后的剖面图;Fig. 4 is the sectional view after preparing the PZT thick film that the embodiment of the present invention 1 provides;
图5为本发明实施例1提供的具有微结构PZT厚膜的剖面图;5 is a sectional view of a PZT thick film with a microstructure provided by Embodiment 1 of the present invention;
图6为本发明实施例1提供的具有微结构PZT厚膜的俯视图。FIG. 6 is a top view of a PZT thick film with a microstructure provided by Embodiment 1 of the present invention.
具体实施方式Detailed ways
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。但并不意于限制本发明的保护范围。The technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. But it is not intended to limit the protection scope of the present invention.
本发明实施例提供了一种具有微结构PZT厚膜的制备方法,用以提高PZT厚膜的致密度、平整度,并提高其图形化的质量。The embodiment of the present invention provides a method for preparing a PZT thick film with a microstructure, which is used to improve the density and flatness of the PZT thick film, and improve its patterning quality.
实施例1Example 1
图1为本发明实施例1提供的制备PZT厚膜的方法流程图。图2-6提供了制备过程中各个步骤的制备过程示意图。下面,根据图1并结合图2-图6,对具有微结构PZT厚膜的制备方法进行详细描述。FIG. 1 is a flow chart of the method for preparing a PZT thick film provided by Example 1 of the present invention. 2-6 provide schematic diagrams of the preparation process for each step in the preparation process. Next, according to FIG. 1 and in combination with FIGS. 2-6 , the method for preparing a PZT thick film with a microstructure will be described in detail.
如图1所示,所述制备方法具体包括如下步骤:As shown in Figure 1, the preparation method specifically includes the following steps:
步骤101,清洗基片。Step 101, cleaning the substrate.
具体的,将基片放入酸性清洗液或碱性清洗液进行清洗,之后再使用去离子水将基片冲洗干净。Specifically, the substrate is put into an acid cleaning solution or an alkaline cleaning solution for cleaning, and then deionized water is used to rinse the substrate.
所述基片可以为硅基片、氮化镓基片、蓝宝石基片、红宝石基片、石英基片、砷化镓基片、碳化硅基片、锗基片、金刚石基片中的任一基片;或者是表面覆有非金属膜或金属膜的上述任意一种基片。其中,所述非金属膜包括:二氧化硅膜、氮化硅膜、多晶硅膜中的一种或者多种;所述金属膜包括:Pt/Ti双层金属薄膜或者Au/Cr双层金属薄膜。The substrate can be any one of silicon substrate, gallium nitride substrate, sapphire substrate, ruby substrate, quartz substrate, gallium arsenide substrate, silicon carbide substrate, germanium substrate, diamond substrate Substrate; or any one of the above-mentioned substrates covered with non-metallic film or metal film. Wherein, the non-metal film includes: one or more of a silicon dioxide film, a silicon nitride film, and a polysilicon film; the metal film includes: a Pt/Ti double-layer metal film or an Au/Cr double-layer metal film .
可选地,也可以是同时包括上述非金属膜和金属膜的基片。Optionally, it may also be a substrate including both the above-mentioned non-metal film and metal film.
步骤102,在基片的表面制备图形化的氧化锌牺牲层。Step 102, preparing a patterned zinc oxide sacrificial layer on the surface of the substrate.
具体地,采用溶胶-凝胶法、金属有机物分解法、溅射法、金属有机化学气相沉积法、脉冲激光沉积法或水热法中的任意一种方法,在清洗后的基片上制备厚度为0.01μm~1000μm氧化锌牺牲层。如图2所示,在基片上制备氧化锌牺牲层后的剖面图。Specifically, any one of the sol-gel method, metal-organic decomposition method, sputtering method, metal-organic chemical vapor deposition method, pulsed laser deposition method or hydrothermal method is used to prepare a film with a thickness of 0.01μm~1000μm zinc oxide sacrificial layer. As shown in FIG. 2 , a cross-sectional view after preparing a zinc oxide sacrificial layer on the substrate.
在基片的表面制备图形化的氧化锌牺牲层可以采用如下两种方法:The following two methods can be used to prepare a patterned zinc oxide sacrificial layer on the surface of the substrate:
方法一,先在基片表面上涂正性光刻胶,利用需要制备PZT厚膜图形的负版对正性光刻胶进行曝光;或者在所述基片表面上涂负性光刻胶,利用需要制备PZT厚膜图形的正版对负性光刻胶进行曝光;由此形成覆于基片上的图形化的光刻胶层;经显影之后,得到在需要制备PZT厚膜的位置保留下来的光刻胶,并去除了所述需要制备PZT厚膜的位置之外其他位置的光刻胶。然后在具有图形化光刻胶层的基片上选择性沉积或淀积氧化锌牺牲层,在形成图形化氧化锌牺牲层后采用去胶溶液进行去胶处理,将基片上的光刻胶除去,以便于之后在基片上制备PZT厚膜。图形化后的氧化牺牲层的示意图如图3所示。Method 1: first coat a positive photoresist on the surface of the substrate, and expose the positive photoresist using a negative plate that needs to prepare a PZT thick film pattern; or coat a negative photoresist on the surface of the substrate, Use the positive plate that needs to prepare PZT thick film graphics to expose the negative photoresist; thus form a patterned photoresist layer covering the substrate; after development, obtain the remaining at the position where PZT thick film needs to be prepared photoresist, and remove the photoresist at other positions than the position where the PZT thick film needs to be prepared. Then selectively deposit or deposit a zinc oxide sacrificial layer on the substrate with a patterned photoresist layer, and use a stripping solution to remove the photoresist on the substrate after the patterned zinc oxide sacrificial layer is formed. In order to prepare PZT thick film on the substrate later. A schematic diagram of the patterned oxidation sacrificial layer is shown in FIG. 3 .
方法二,在基片上沉积或淀积氧化锌牺牲层,然后在氧化锌牺牲层表面涂覆正性光刻胶,利用需要制备PZT厚膜图形的负版对正性光刻胶光刻曝光,显影;或在氧化锌牺牲层表面上涂负性光刻胶,利用需要制备PZT厚膜图形的正版对负性光刻胶光刻曝光、显影;然后通过酸性或者碱性腐蚀液对去除光刻胶区域的氧化锌牺牲层进行湿法腐蚀,最后将光刻胶去除,形成覆于基片上的图形化的氧化锌牺牲层。The second method is to deposit or deposit a zinc oxide sacrificial layer on the substrate, then coat a positive photoresist on the surface of the zinc oxide sacrificial layer, and use a negative plate that needs to prepare a PZT thick film pattern to photolithographically expose the positive photoresist, development; or apply a negative photoresist on the surface of the zinc oxide sacrificial layer, and use the positive version that needs to prepare a PZT thick film pattern to expose and develop the negative photoresist photolithography; then remove the photoresist by acidic or alkaline etching solution The zinc oxide sacrificial layer in the glue area is subjected to wet etching, and finally the photoresist is removed to form a patterned zinc oxide sacrificial layer covering the substrate.
其中,湿法腐蚀的腐蚀液包括磷酸溶液、HBr溶液、硝酸和磷酸的腐蚀溶液、磷酸和醋酸的腐蚀溶液、醋酸溶液、氢氧化钠溶液、氯化铵溶液或氨水腐蚀液中的任意一种溶液。Among them, the etching solution for wet etching includes any one of phosphoric acid solution, HBr solution, nitric acid and phosphoric acid etching solution, phosphoric acid and acetic acid etching solution, acetic acid solution, sodium hydroxide solution, ammonium chloride solution or ammonia water etching solution solution.
步骤103,将PZT浆料涂覆在所述氧化锌牺牲层上,在200℃~500℃条件下,进行1~60分钟的预结晶处理。Step 103 , coating the PZT slurry on the zinc oxide sacrificial layer, and performing a pre-crystallization treatment at 200° C. to 500° C. for 1 to 60 minutes.
具体地,把PZT粉末加入PZT胶体中;采用超声分散混合成浆料;将混合成的浆料静止放置1-15天沉淀后,去除浆料中大于250nm的粗粉颗粒;再对去除大于250nm粗颗粒后的浆料进行浓缩、陈化,即,将浓缩后的浆料再静止放置5-20天,形成含有细粉颗粒的、稳定的PZT浆料。Specifically, add PZT powder to PZT colloid; use ultrasonic dispersion to mix into slurry; place the mixed slurry for 1-15 days to settle, and remove coarse powder particles larger than 250nm in the slurry; then remove particles larger than 250nm The thickened slurry is concentrated and aged, that is, the concentrated slurry is left still for 5-20 days to form a stable PZT slurry containing fine powder particles.
使用制备好的PZT浆料,通过涂覆工艺在具有图形化氧化锌牺牲层的基片上制备PZT湿膜。在温度为200℃~500℃的条件下,将制备的PZT湿膜进行1~60分钟的保温预结晶处理。Using the prepared PZT slurry, a PZT wet film was prepared on a substrate with a patterned zinc oxide sacrificial layer by a coating process. Under the condition that the temperature is 200° C. to 500° C., the prepared PZT wet film is subjected to heat preservation pre-crystallization treatment for 1 to 60 minutes.
步骤104,在600℃~1000℃条件下,进行1~180分钟的结晶处理。Step 104, performing crystallization treatment at 600° C. to 1000° C. for 1 to 180 minutes.
具体地,PZT湿膜进行预结晶处理之后,再在温度为600℃~1000℃的条件下,进行保温1~180分钟的结晶处理,最后得到厚度为2μm~200μm PZT厚膜,如图4所示。Specifically, after the pre-crystallization treatment of the PZT wet film, the crystallization treatment is carried out at a temperature of 600 ° C to 1000 ° C for 1 to 180 minutes, and finally a thick PZT film with a thickness of 2 μm to 200 μm is obtained, as shown in Figure 4 Show.
步骤105,将表面覆有所述PZT浆料的所述基片置入腐蚀液中,剥离后得到具有微结构的PZT厚膜。Step 105, putting the substrate covered with the PZT slurry into an etching solution, and peeling off to obtain a thick PZT film with a microstructure.
完成步骤101至104后,将基片放入温度为常温至500℃的氧化锌牺牲层腐蚀液中,腐蚀释放氧化锌牺牲层,同时剥离所述氧化锌牺牲层之上的PZT厚膜。剥离后,保留在所述基片上的PZT厚膜即为本发明实施例提供的方法得到的PZT厚膜。如图5、6所示。其中,图5为本发明实施例1提供的具有微结构PZT厚膜的剖面图;图6为本发明实施例1提供的具有微结构PZT厚膜的俯视图。After steps 101 to 104 are completed, the substrate is placed in a zinc oxide sacrificial layer etching solution at a temperature ranging from normal temperature to 500° C., the zinc oxide sacrificial layer is released by corrosion, and the thick PZT film on the zinc oxide sacrificial layer is peeled off at the same time. After peeling off, the PZT thick film remaining on the substrate is the PZT thick film obtained by the method provided in the embodiment of the present invention. As shown in Figure 5 and 6. Among them, FIG. 5 is a cross-sectional view of the PZT thick film with microstructure provided in Example 1 of the present invention; FIG. 6 is a top view of the PZT thick film with microstructure provided in Example 1 of the present invention.
本发明提供的实施例采用改良浆料和热处理的工艺,能明显提高PZT厚膜的表面平整度和致密度。同时,通过氧化锌作为牺牲层的剥离技术,能克服PZT厚膜难以干净刻蚀的问题,并避免了现有技术中,直接对PZT厚膜进行湿法腐蚀和干法腐蚀的各种问题。采用本制备方法制备的具有微结构的PZT厚膜具有工艺兼容性好、对其它膜层损伤低、图形化质量高等优点。The embodiment provided by the present invention adopts the process of improving the slurry and heat treatment, which can obviously improve the surface flatness and density of the PZT thick film. At the same time, the peeling technology of zinc oxide as a sacrificial layer can overcome the problem that the PZT thick film is difficult to etch cleanly, and avoid various problems in the prior art that directly perform wet etching and dry etching on the PZT thick film. The PZT thick film with microstructure prepared by the preparation method has the advantages of good process compatibility, low damage to other film layers, high patterning quality and the like.
下述以多个具体实例说明采用实施例1所述的制备方法,制备具有微结构的PZT厚膜的具体过程。The specific process of preparing a PZT thick film with a microstructure using the preparation method described in Example 1 is described below with a number of specific examples.
实施例2Example 2
本实施例采用实施例1提供的方法制备一种具有微结构的PZT厚膜,PZT厚膜的制备过程具体为:In this embodiment, the method provided in Example 1 is used to prepare a PZT thick film with a microstructure, and the preparation process of the PZT thick film is specifically as follows:
将PZT粉末加入PZT胶体中,通过超声分散混合成浆料;将混合后的浆料静止放置1天,然后去除浆料沉淀后大于250nm的粗颗粒;再对去除大于250nm粗颗粒后的浆料进行浓缩,并将浓缩后的浆料再静止放置5天,形成含有细粉的PZT浆料。Add the PZT powder to the PZT colloid, and mix it into a slurry by ultrasonic dispersion; place the mixed slurry for 1 day, and then remove the coarse particles larger than 250nm after slurry precipitation; then remove the slurry after removing the coarse particles larger than 250nm Concentrating is carried out, and the concentrated slurry is left still for 5 days to form a PZT slurry containing fine powder.
采用射频溅射的方法,在清洗干净的硅基片上制备0.01μm的氧化锌牺牲层;在氧化锌牺牲层表面上涂正性光刻胶,利用需要制备的PZT厚膜图形的负版对正性光刻胶光刻曝光、显影;将光刻曝光、显影后的硅基片放入磷酸中,进行湿法图形化氧化锌牺牲层,得到如图4所示的图形化后氧化锌牺牲层。Prepare a 0.01μm zinc oxide sacrificial layer on the cleaned silicon substrate by radio frequency sputtering; apply a positive photoresist on the surface of the zinc oxide sacrificial layer, and use the negative plate of the PZT thick film pattern to be prepared for positive alignment Photoresist photolithographic exposure and development; put the silicon substrate after photolithographic exposure and development into phosphoric acid, and perform wet patterning of the zinc oxide sacrificial layer to obtain the patterned zinc oxide sacrificial layer as shown in Figure 4 .
然后,使用制备好的PZT浆料,通过涂覆工艺在图形化的氧化锌牺牲层基片上制备PZT湿膜,在温度为200℃的条件下,对PZT湿膜进行10分钟保温的预结晶处理,然后再在温度为650℃的条件下,进行保温20分钟的结晶处理,得到厚度为2μm的PZT厚膜。Then, use the prepared PZT slurry to prepare a PZT wet film on the patterned zinc oxide sacrificial layer substrate through a coating process, and perform a pre-crystallization treatment on the PZT wet film for 10 minutes at a temperature of 200 ° C. , and then under the condition that the temperature is 650° C., the crystallization treatment is carried out for 20 minutes to obtain a PZT thick film with a thickness of 2 μm.
将经过上述工艺后的基片放入磷酸中,刻蚀氧化锌牺牲层以及剥离氧化锌牺牲层上的PZT厚膜,得到留在基片上的PZT厚膜。Put the substrate after the above process into phosphoric acid, etch the zinc oxide sacrificial layer and peel off the PZT thick film on the zinc oxide sacrificial layer to obtain the PZT thick film left on the substrate.
实施例3Example 3
本发明实施例采用实施例1提供的方法制备一种具有微结构的PZT厚膜,PZT厚膜的制备过程具体为:The embodiment of the present invention uses the method provided in Example 1 to prepare a PZT thick film with a microstructure, and the preparation process of the PZT thick film is specifically:
将PZT粉末加入PZT胶体中,通过超声分散混合成浆料;将混合后的浆料静止放置15天,然后去除浆料沉淀后大于250nm的粗颗粒;再对去除大于250nm粗颗粒后的浆料进行浓缩,并将浓缩后的浆料再静止放置20天,形成含有细粉的PZT浆料。Add the PZT powder to the PZT colloid, and mix it into a slurry by ultrasonic dispersion; place the mixed slurry statically for 15 days, and then remove the coarse particles larger than 250nm after the slurry is precipitated; then remove the slurry after removing the coarse particles larger than 250nm Concentrating is carried out, and the concentrated slurry is left still for 20 days to form a PZT slurry containing fine powder.
清洗氮化钾基片;在氮化钾基片上制备厚度为0.01μm的氧化锌牺牲层;图形化氧化锌牺牲层的过程与实施例2图形化氧化锌牺牲层的过程相同,在这里不再赘述。Clean the potassium nitride substrate; prepare a zinc oxide sacrificial layer with a thickness of 0.01 μm on the potassium nitride substrate; repeat.
使用制备好的PZT浆料,通过涂覆工艺在具有图形化氧化锌牺牲层的基片上制备PZT湿膜;在温度为500℃的条件下,对PZT湿膜进行10分钟保温的预结晶处理,再在温度为700℃的条件下,进行保温60分钟的结晶处理,来完成厚度为10μm的PZT厚膜的制备。Using the prepared PZT slurry, a PZT wet film was prepared on a substrate with a patterned zinc oxide sacrificial layer through a coating process; at a temperature of 500 ° C, the PZT wet film was subjected to a pre-crystallization treatment of 10 minutes of heat preservation, Then, under the condition of temperature of 700° C., the crystallization treatment was carried out at a temperature of 60 minutes, so as to complete the preparation of a PZT thick film with a thickness of 10 μm.
刻蚀氧化锌牺牲层以及剥离氧化锌牺牲层上的PZT厚膜,得到留在基片上的PZT厚膜,其处理过程与实施2的处理过程相同。Etching the zinc oxide sacrificial layer and peeling off the PZT thick film on the zinc oxide sacrificial layer to obtain the PZT thick film left on the substrate, the processing process is the same as that in Embodiment 2.
实施例4Example 4
本实施例采用实施例1提供的方法制备一种具有微结构的PZT厚膜,PZT厚膜的制备过程具体为:In this embodiment, the method provided in Example 1 is used to prepare a PZT thick film with a microstructure, and the preparation process of the PZT thick film is specifically as follows:
将PZT粉末加入PZT胶体中,通过超声分散混合成浆料;将混合后的浆料静止放置10天,然后去除浆料沉淀后大于250nm的粗颗粒;再对去除大于250nm粗颗粒后的浆料进行浓缩,并将浓缩后的浆料再静止放置10天,形成含有细粉的PZT浆料。Add the PZT powder to the PZT colloid, and mix it into a slurry by ultrasonic dispersion; place the mixed slurry statically for 10 days, and then remove the coarse particles larger than 250nm after the slurry is precipitated; then remove the coarse particles larger than 250nm Concentrating is carried out, and the concentrated slurry is left still for 10 days to form a PZT slurry containing fine powder.
采用金属有机物分解法,在清洗干净的砷化钾基片上制备5μm的氧化锌牺牲层;在氧化锌牺牲层表面涂覆负性光刻胶,利用需要制备的PZT厚膜图形的正版对负性光刻胶进行曝光、显影,形成具有图形化光刻胶的基片;然后将基片放入磷酸中进行刻蚀,形成图形化氧化锌牺牲层。Prepare a zinc oxide sacrificial layer of 5 μm on the cleaned potassium arsenide substrate by metal-organic decomposition method; coat negative photoresist on the surface of the zinc oxide sacrificial layer, and use the positive version of the PZT thick film pattern to be prepared. The photoresist is exposed and developed to form a substrate with patterned photoresist; then the substrate is put into phosphoric acid for etching to form a patterned zinc oxide sacrificial layer.
然后,使用制备好的PZT浆料,通过涂覆工艺,在图形化的氧化锌牺牲层基片上制备PZT湿膜,在温度为300℃的条件下,对PZT湿膜进行1分钟保温的预结晶处理,然后再在温度为850℃的条件下,进行保温60分钟的结晶处理,得到厚度为4μm的PZT厚膜。Then, use the prepared PZT slurry to prepare a PZT wet film on the patterned zinc oxide sacrificial layer substrate through a coating process, and perform a pre-crystallization of the PZT wet film at a temperature of 300 ° C for 1 minute. treatment, and then at a temperature of 850° C., a crystallization treatment of 60 minutes was carried out to obtain a PZT thick film with a thickness of 4 μm.
刻蚀氧化锌牺牲层以及剥离氧化锌牺牲层上的PZT厚膜,得到留在基片上的PZT厚膜的过程同实施例2得到PZT厚膜的处理过程。The process of etching the zinc oxide sacrificial layer and peeling off the PZT thick film on the zinc oxide sacrificial layer to obtain the PZT thick film left on the substrate is the same as that in Example 2 to obtain the PZT thick film.
实施例5Example 5
本实施例采用实施例1提供的方法制备一种具有微结构的PZT厚膜,PZT厚膜的制备过程具体为:In this embodiment, the method provided in Example 1 is used to prepare a PZT thick film with a microstructure, and the preparation process of the PZT thick film is specifically as follows:
将PZT粉末加入PZT胶体中,通过超声分散混合成浆料;将混合后的浆料静止放置6天,然后去除浆料沉淀后大于250nm的粗颗粒;再对去除大于250nm粗颗粒后的浆料进行浓缩,并将浓缩后的浆料再静止放置15天,形成含有细粉的PZT浆料。Add the PZT powder to the PZT colloid, and mix it into a slurry by ultrasonic dispersion; place the mixed slurry statically for 6 days, and then remove the coarse particles larger than 250nm after the slurry precipitates; then remove the coarse particles larger than 250nm. Concentrating is carried out, and the concentrated slurry is left still for 15 days to form a PZT slurry containing fine powder.
采用金属有机物分解法,在清洗干净的蓝宝石基片上制备0.5μm的氧化锌牺牲层;图形化氧化锌牺牲层的过程可以采用实施例3的处理过程或者采用实施例4中的处理过程。A zinc oxide sacrificial layer of 0.5 μm was prepared on the cleaned sapphire substrate by metal-organic decomposition method;
使用制备好的PZT浆料,通过涂覆工艺,在图形化的氧化锌牺牲层基片上制备PZT湿膜,在温度200℃的条件下,对PZT湿膜进行60分钟保温的预结晶处理,然后再在温度为600℃的条件下,进行保温180分钟的结晶处理,来完成厚度为20μm的PZT厚膜的制备。Using the prepared PZT slurry, a PZT wet film was prepared on a patterned zinc oxide sacrificial layer substrate through a coating process, and the PZT wet film was subjected to a pre-crystallization treatment of 60 minutes of heat preservation at a temperature of 200 ° C, and then Then, under the condition of temperature of 600° C., the crystallization treatment was carried out at a temperature of 180 minutes, so as to complete the preparation of a PZT thick film with a thickness of 20 μm.
刻蚀氧化锌牺牲层以及剥离氧化锌牺牲层上的PZT厚膜,得到留在基片上的PZT厚膜的过程与实施例2相同。The process of etching the zinc oxide sacrificial layer and peeling off the PZT thick film on the zinc oxide sacrificial layer to obtain the PZT thick film remaining on the substrate is the same as that in embodiment 2.
实施例6Example 6
本实施例采用实施例1提供的方法制备一种具有微结构的PZT厚膜,PZT厚膜的制备过程具体为:In this embodiment, the method provided in Example 1 is used to prepare a PZT thick film with a microstructure, and the preparation process of the PZT thick film is specifically as follows:
将PZT粉末加入PZT胶体中,通过超声分散混合成浆料;将混合后的浆料静止放置8天,然后去除浆料沉淀后大于250nm的粗颗粒;再对去除大于250nm粗颗粒后的浆料进行浓缩,并将浓缩后的浆料再静止放置12天,形成含有细粉的PZT浆料。Add PZT powder to PZT colloid, and mix it into a slurry by ultrasonic dispersion; place the mixed slurry statically for 8 days, and then remove the coarse particles larger than 250nm after slurry precipitation; then remove the slurry after removing coarse particles larger than 250nm Concentrating is carried out, and the concentrated slurry is left still for 12 days to form a PZT slurry containing fine powder.
在清洗干净的红宝石基片表面上涂布光刻胶;对所述基片表面进行光刻;显影后,在需要制备PZT厚膜的位置保留光刻胶,并去除所述需要制备PZT厚膜的位置之外其他位置的光刻胶;采用溶胶-凝胶法,淀积15μm的氧化锌牺牲层;去除所述基片表面的光刻胶,完成氧化锌牺牲层的图形化。其中,图形化氧化锌牺牲层的过程与实施例2相同。Coating photoresist on the cleaned ruby substrate surface; Carry out photoetching to described substrate surface; After developing, keep photoresist at the position that needs to prepare PZT thick film, and remove described need to prepare PZT thick film photoresist at positions other than the position of the substrate; a sol-gel method is used to deposit a zinc oxide sacrificial layer of 15 μm; the photoresist on the surface of the substrate is removed to complete the patterning of the zinc oxide sacrificial layer. Wherein, the process of patterning the zinc oxide sacrificial layer is the same as that of embodiment 2.
使用制备好的PZT浆料,通过涂覆工艺,在图形化的氧化锌牺牲层基片上制备PZT湿膜,在温度200℃的条件下,对PZT湿膜进行30分钟保温的预结晶处理,然后再在温度为1000℃的条件下,进行保温1分钟的结晶处理,来完成厚度为30μm的PZT厚膜的制备。Using the prepared PZT slurry, a PZT wet film was prepared on a patterned zinc oxide sacrificial layer substrate through a coating process, and the PZT wet film was subjected to a pre-crystallization treatment of 30 minutes of heat preservation at a temperature of 200 ° C, and then Then, under the condition of temperature of 1000° C., the crystallization treatment is carried out by keeping the temperature for 1 minute, so as to complete the preparation of the PZT thick film with a thickness of 30 μm.
刻蚀氧化锌牺牲层以及剥离氧化锌牺牲层上的PZT厚膜,得到留在基片上的PZT厚膜的过程与实施例2相同。The process of etching the zinc oxide sacrificial layer and peeling off the PZT thick film on the zinc oxide sacrificial layer to obtain the PZT thick film remaining on the substrate is the same as that in embodiment 2.
实施例7Example 7
本实施例采用实施例1提供的方法制备一种具有微结构的PZT厚膜,PZT厚膜的制备过程具体为:In this embodiment, the method provided in Example 1 is used to prepare a PZT thick film with a microstructure, and the preparation process of the PZT thick film is specifically as follows:
将PZT粉加入PZT胶体中,通过超声分散混合成浆料;将混合后的浆料静止放置10天,然后去除浆料沉淀后大于250nm的粗颗粒;再对去除大于250nm粗颗粒后的浆料进行浓缩,并将浓缩后的浆料再静止放置18天,形成含有细粉的PZT浆料。Add PZT powder to PZT colloid, and mix it into a slurry by ultrasonic dispersion; place the mixed slurry statically for 10 days, and then remove the coarse particles larger than 250nm after slurry precipitation; then remove the slurry after removing coarse particles larger than 250nm Concentrating is carried out, and the concentrated slurry is left still for 18 days to form a PZT slurry containing fine powder.
在清洗干净的石英基片表面上涂布光刻胶;对所述基片表面进行光刻;显影后,在需要制备PZT厚膜的位置保留光刻胶,并去除所述需要制备PZT厚膜的位置之外其他位置的光刻胶;采用脉冲激光沉积法,淀积1000μm的氧化锌牺牲层;去除所述基片表面的光刻胶,完成氧化锌牺牲层的图形化。其中,图形化氧化锌牺牲层的过程与实施例4相同。Apply photoresist on the cleaned quartz substrate surface; carry out photoetching to the substrate surface; after development, keep the photoresist at the position where the PZT thick film needs to be prepared, and remove the need to prepare the PZT thick film The photoresist at other positions than the position of the substrate; the pulsed laser deposition method is used to deposit a zinc oxide sacrificial layer of 1000 μm; the photoresist on the surface of the substrate is removed to complete the patterning of the zinc oxide sacrificial layer. Wherein, the process of patterning the zinc oxide sacrificial layer is the same as that of Embodiment 4.
使用制备好的PZT浆料,通过涂覆工艺,在图形化的氧化锌牺牲层基片上制备PZT湿膜,在温度200℃的条件下,对PZT湿膜进行10分钟保温的预结晶处理,然后再在温度为600℃的条件下,进行保温30分钟的结晶处理,来完成厚度为200μm的PZT厚膜的制备。Using the prepared PZT slurry, a PZT wet film was prepared on a patterned zinc oxide sacrificial layer substrate through a coating process, and the PZT wet film was subjected to a pre-crystallization treatment of 10 minutes of heat preservation at a temperature of 200 ° C, and then Then, under the condition of temperature of 600° C., the crystallization treatment was carried out at a temperature of 30 minutes, so as to complete the preparation of a PZT thick film with a thickness of 200 μm.
刻蚀氧化锌牺牲层以及剥离氧化锌牺牲层上的PZT厚膜,得到留在基片上的PZT厚膜的过程与实施例2相同。The process of etching the zinc oxide sacrificial layer and peeling off the PZT thick film on the zinc oxide sacrificial layer to obtain the PZT thick film remaining on the substrate is the same as that in embodiment 2.
实施例8Example 8
本实施例采用实施例1提供的方法制备一种具有微结构的PZT厚膜,PZT厚膜制备的过程具体为:In this embodiment, the method provided in Example 1 is used to prepare a PZT thick film with a microstructure, and the process of preparing the PZT thick film is specifically as follows:
将PZT粉末加入PZT胶体中,通过超声分散混合成浆料;将混合后的浆料静止放置7天,然后去除浆料沉淀后大于250nm的粗颗粒;再对去除大于250nm粗颗粒后的浆料进行浓缩,并将浓缩后的浆料再静止放置15天,形成含有细粉的PZT浆料。Add the PZT powder to the PZT colloid, and mix it into a slurry by ultrasonic dispersion; place the mixed slurry for 7 days, and then remove the coarse particles larger than 250nm after the slurry is precipitated; then remove the slurry after removing the coarse particles larger than 250nm Concentrating is carried out, and the concentrated slurry is left still for 15 days to form a PZT slurry containing fine powder.
采用水热法,在清洗干净的碳化硅基片上制备500μm的氧化锌牺牲层;图形化氧化锌牺牲层的过程可以采用实施例3的处理过程或者采用实施例4中的处理过程。A zinc oxide sacrificial layer of 500 μm was prepared on the cleaned silicon carbide substrate by a hydrothermal method;
使用制备好的PZT浆料,通过涂覆工艺,在图形化的氧化锌牺牲层基片上制备PZT湿膜,在温度200℃的条件下,对PZT湿膜进行10分钟保温的预结晶处理,然后再在温度为900℃的条件下,进行保温30分钟的结晶处理,来完成厚度为100μm的PZT厚膜的制备。Using the prepared PZT slurry, a PZT wet film was prepared on a patterned zinc oxide sacrificial layer substrate through a coating process, and the PZT wet film was subjected to a pre-crystallization treatment of 10 minutes of heat preservation at a temperature of 200 ° C, and then Then, under the condition of temperature of 900° C., the crystallization treatment was carried out with heat preservation for 30 minutes, so as to complete the preparation of a PZT thick film with a thickness of 100 μm.
刻蚀氧化锌牺牲层以及剥离氧化锌牺牲层上的PZT厚膜,得到留在基片上的PZT厚膜的过程与实施例2相同。The process of etching the zinc oxide sacrificial layer and peeling off the PZT thick film on the zinc oxide sacrificial layer to obtain the PZT thick film remaining on the substrate is the same as that in embodiment 2.
实施例9Example 9
本实施例采用实施例1提供的方法制备具有微结构的PZT厚膜,PZT厚膜的制备过程具体为:This embodiment uses the method provided in Example 1 to prepare a PZT thick film with a microstructure, and the preparation process of the PZT thick film is specifically:
将PZT粉末加入PZT胶体中,通过超声分散混合成浆料;将混合后的浆料静止放置5天,然后去除浆料沉淀后大于250nm的粗颗粒;再对去除大于250nm粗颗粒后的浆料进行浓缩,并将浓缩后的浆料再静止放置10天,形成含有细粉的PZT浆料。Add the PZT powder to the PZT colloid, and mix it into a slurry by ultrasonic dispersion; place the mixed slurry statically for 5 days, and then remove the coarse particles larger than 250nm after the slurry is precipitated; then remove the coarse particles larger than 250nm Concentrating is carried out, and the concentrated slurry is left still for 10 days to form a PZT slurry containing fine powder.
在清洗干净的锗基片表面上涂布光刻胶;对所述基片表面进行光刻;显影后,在需要制备PZT厚膜的位置保留光刻胶,并去除所述需要制备PZT厚膜的位置之外其他位置的光刻胶;采用射频溅射法,淀积1μm的氧化锌牺牲层;去除所述基片表面的光刻胶,完成氧化锌牺牲层的图形化。其中,图形化氧化锌牺牲层的过程可以采用实施例3的处理过程或者采用实施例4中的处理过程。Coating photoresist on the cleaned germanium substrate surface; performing photoetching on the substrate surface; after developing, retain photoresist at the position where PZT thick film needs to be prepared, and remove the need to prepare PZT thick film photoresist at positions other than the position of the substrate; a 1 μm zinc oxide sacrificial layer is deposited by radio frequency sputtering; the photoresist on the surface of the substrate is removed to complete the patterning of the zinc oxide sacrificial layer. Wherein, the process of patterning the zinc oxide sacrificial layer can adopt the processing process in embodiment 3 or the processing process in embodiment 4.
使用制备好的PZT浆料,通过涂覆工艺,在图形化的氧化锌牺牲层基片上制备PZT湿膜,在温度200℃的条件下,对PZT湿膜进行10分钟保温的预结晶处理,然后再在温度为600℃的条件下,进行保温30分钟的结晶处理,来完成厚度为8μm的PZT厚膜的制备。Using the prepared PZT slurry, a PZT wet film was prepared on a patterned zinc oxide sacrificial layer substrate through a coating process, and the PZT wet film was subjected to a pre-crystallization treatment of 10 minutes of heat preservation at a temperature of 200 ° C, and then Then, under the condition of temperature of 600° C., the crystallization treatment was carried out at a temperature of 30 minutes, so as to complete the preparation of a PZT thick film with a thickness of 8 μm.
刻蚀氧化锌牺牲层以及剥离氧化锌牺牲层上的PZT厚膜,得到留在基片上的PZT厚膜的过程与实施例2相同。The process of etching the zinc oxide sacrificial layer and peeling off the PZT thick film on the zinc oxide sacrificial layer to obtain the PZT thick film remaining on the substrate is the same as that in embodiment 2.
实施例10Example 10
本实施例采用实施例1提供的方法制备具有微结构的PZT厚膜,PZT厚膜的制备过程具体为:This embodiment uses the method provided in Example 1 to prepare a PZT thick film with a microstructure, and the preparation process of the PZT thick film is specifically:
将PZT粉末加入PZT胶体中,通过超声分散混合成浆料;将混合后的浆料静止放置15天,然后去除浆料沉淀后大于250nm的粗颗粒;再对去除大于250nm粗颗粒后的浆料进行浓缩,并将浓缩后的浆料再静止放置10天,形成含有细粉的PZT浆料。Add the PZT powder to the PZT colloid, and mix it into a slurry by ultrasonic dispersion; place the mixed slurry statically for 15 days, and then remove the coarse particles larger than 250nm after the slurry is precipitated; then remove the slurry after removing the coarse particles larger than 250nm Concentrating is carried out, and the concentrated slurry is left still for 10 days to form a PZT slurry containing fine powder.
清洗金刚石基片,采用水热法,在处理过的金刚石基片上制备3μm的氧化锌牺牲层;将氧化锌牺牲层图形化,图形化氧化锌牺牲层的过程可以采用实施例3的处理过程或者采用实施例4中的处理过程。Clean the diamond substrate, and prepare a 3 μm zinc oxide sacrificial layer on the treated diamond substrate by hydrothermal method; the zinc oxide sacrificial layer is patterned, and the process of patterning the zinc oxide sacrificial layer can adopt the process of embodiment 3 or The process in Example 4 was adopted.
使用制备好的PZT浆料,通过涂覆工艺,在图形化的氧化锌牺牲层基片上制备PZT湿膜,在温度250℃的条件下,对PZT湿膜进行10分钟保温的预结晶处理,然后再在温度为650℃的条件下,进行保温40分钟的结晶处理,来完成厚度为12μm的PZT厚膜的制备。Using the prepared PZT slurry, a PZT wet film was prepared on a patterned zinc oxide sacrificial layer substrate through a coating process, and the PZT wet film was pre-crystallized for 10 minutes at a temperature of 250 ° C, and then Then, under the condition of temperature of 650° C., the crystallization treatment was carried out with heat preservation for 40 minutes, so as to complete the preparation of a PZT thick film with a thickness of 12 μm.
刻蚀氧化锌牺牲层以及剥离氧化锌牺牲层上的PZT厚膜,得到留在基片上的PZT厚膜的过程与实施例2相同。The process of etching the zinc oxide sacrificial layer and peeling off the PZT thick film on the zinc oxide sacrificial layer to obtain the PZT thick film remaining on the substrate is the same as that in embodiment 2.
实施例11Example 11
本发明实施例采用实施例1提供的方法制备一种具有微结构的PZT厚膜,PZT厚膜的制备过程具体为:The embodiment of the present invention uses the method provided in Example 1 to prepare a PZT thick film with a microstructure, and the preparation process of the PZT thick film is specifically:
将PZT粉末加入PZT胶体中,通过超声分散混合成浆料;将混合后的浆料静止放置5天,然后去除浆料沉淀后大于250nm的粗颗粒;再对去除大于250nm粗颗粒后的浆料进行浓缩,并将浓缩后的浆料再静止放置10天,形成含有细粉的PZT浆料。Add the PZT powder to the PZT colloid, and mix it into a slurry by ultrasonic dispersion; place the mixed slurry statically for 5 days, and then remove the coarse particles larger than 250nm after the slurry is precipitated; then remove the coarse particles larger than 250nm Concentrating is carried out, and the concentrated slurry is left still for 10 days to form a PZT slurry containing fine powder.
清洗硅基片,采用射频溅射法,在清洗干净的硅基片上制备0.01μm的氧化锌牺牲层;对氧化锌牺牲层进行图形化,图形化氧化锌牺牲层的过程与实施例2相同。The silicon substrate was cleaned, and a zinc oxide sacrificial layer of 0.01 μm was prepared on the cleaned silicon substrate by radio frequency sputtering; the zinc oxide sacrificial layer was patterned, and the process of patterning the zinc oxide sacrificial layer was the same as in Example 2.
使用制备好的PZT浆料,通过涂覆工艺,在图形化的氧化锌牺牲层基片上制备PZT湿膜,在温度350℃的条件下,对PZT湿膜进行10分钟保温的预结晶处理,然后再在温度为850℃的条件下,进行保温40分钟的结晶处理,来完成厚度为15μm的PZT厚膜的制备。Using the prepared PZT slurry, a PZT wet film was prepared on a patterned zinc oxide sacrificial layer substrate through a coating process, and the PZT wet film was pre-crystallized for 10 minutes at a temperature of 350 ° C, and then Then, under the condition of temperature of 850° C., the crystallization treatment was carried out with heat preservation for 40 minutes, so as to complete the preparation of a PZT thick film with a thickness of 15 μm.
刻蚀氧化锌牺牲层以及剥离氧化锌牺牲层上的PZT厚膜,得到留在基片上PZT厚膜的过程与实施例2相同。The process of etching the zinc oxide sacrificial layer and peeling off the PZT thick film on the zinc oxide sacrificial layer to obtain the PZT thick film remaining on the substrate is the same as that in embodiment 2.
实施例12Example 12
本发明实施例采用实施例1提供的方法制备一种具有微结构的PZT厚膜,PZT厚膜的制备过程具体为:The embodiment of the present invention uses the method provided in Example 1 to prepare a PZT thick film with a microstructure, and the preparation process of the PZT thick film is specifically:
将PZT粉末加入PZT胶体中,通过超声分散混合成浆料;将混合后的浆料静止放置3天,然后去除浆料沉淀后大于250nm的粗颗粒;再对去除大于250nm粗颗粒后的浆料进行浓缩,并将浓缩后的浆料再静止放置6天,形成含有细粉的PZT浆料。Add the PZT powder to the PZT colloid, and mix it into a slurry by ultrasonic dispersion; place the mixed slurry statically for 3 days, and then remove the coarse particles larger than 250nm after the slurry is precipitated; then remove the coarse particles larger than 250nm Concentration is carried out, and the concentrated slurry is left still for 6 days to form a PZT slurry containing fine powder.
采用射频溅射法,在表面覆有非金属氮化硅膜和图形化Pt/Ti金属薄膜的硅基片上制备厚度为为1μm氧化锌牺牲层;对氧化锌牺牲层进行图形化,图形化氧化锌牺牲层的过程与实施例2中的处理过程相同。Using radio frequency sputtering, prepare a zinc oxide sacrificial layer with a thickness of 1 μm on a silicon substrate covered with a non-metallic silicon nitride film and a patterned Pt/Ti metal film; pattern the zinc oxide sacrificial layer, pattern oxidation The process of the zinc sacrificial layer is the same as that in Example 2.
使用制备好的PZT浆料,通过涂覆工艺,在图形化的氧化锌牺牲层基片上制备PZT湿膜,在温度350℃的条件下,对PZT湿膜进行10分钟保温的预结晶处理,然后再在温度为750℃的条件下,进行保温50分钟的结晶处理,来完成厚度为38μm的PZT厚膜的制备。Using the prepared PZT slurry, a PZT wet film was prepared on a patterned zinc oxide sacrificial layer substrate through a coating process, and the PZT wet film was pre-crystallized for 10 minutes at a temperature of 350 ° C, and then Then, under the condition of a temperature of 750° C., a crystallization treatment was carried out at a temperature of 50 minutes to complete the preparation of a PZT thick film with a thickness of 38 μm.
刻蚀氧化锌牺牲层以及剥离氧化锌牺牲层上的PZT厚膜,得到留在基片上PZT厚膜的过程与实施例2相同。The process of etching the zinc oxide sacrificial layer and peeling off the PZT thick film on the zinc oxide sacrificial layer to obtain the PZT thick film remaining on the substrate is the same as that in embodiment 2.
本实施例中,Pt/Ti双层金属薄膜作为PZT铁电厚膜的底电极,用于对PZT厚膜或相关器件性能的测量。In this embodiment, the Pt/Ti double-layer metal thin film is used as the bottom electrode of the PZT ferroelectric thick film for measuring the performance of the PZT thick film or related devices.
在本实施例中,优选地,Pt/Ti双层金属薄膜也可以整膜作为底电极,不需要图形化。In this embodiment, preferably, the entire Pt/Ti double-layer metal thin film can be used as the bottom electrode without patterning.
实施例13Example 13
本实施例采用实施例1提供的方法制备具有微结构的PZT厚膜,PZT厚膜的制备过程具体为:This embodiment uses the method provided in Example 1 to prepare a PZT thick film with a microstructure, and the preparation process of the PZT thick film is specifically:
将PZT粉末加入PZT胶体中,通过超声分散混合成浆料;将混合后的浆料静止放置2天,然后去除浆料沉淀后大于250nm的粗颗粒;再对去除大于250nm粗颗粒后的浆料进行浓缩,并将浓缩后的浆料再静止放置18天,形成含有细粉的PZT浆料。Add the PZT powder to the PZT colloid, and mix it into a slurry by ultrasonic dispersion; place the mixed slurry for 2 days, and then remove the coarse particles larger than 250nm after the slurry is precipitated; then remove the slurry after removing the coarse particles larger than 250nm Concentrating is carried out, and the concentrated slurry is left still for 18 days to form a PZT slurry containing fine powder.
本实施例中PZT厚膜的制备过程与实施例12相同,只是本发明实施例,采用清洗干净的硅基片,首先在硅基片上制备厚度为0.01μm~10μm的二氧化硅薄膜,然后利用溅射或离子镀膜设备,在制备的二氧化硅薄膜表面上制备Pt/Ti双层金属薄膜,并图形化Pt/Ti双层金属薄膜。The preparation process of the PZT thick film in this example is the same as that in Example 12, except that in the example of the present invention, a silicon dioxide film with a thickness of 0.01 μm to 10 μm is first prepared on the silicon substrate by using a cleaned silicon substrate, and then using Sputtering or ion coating equipment, preparing Pt/Ti double-layer metal film on the surface of the prepared silicon dioxide film, and patterning the Pt/Ti double-layer metal film.
进一步,采用射频溅射法,制备厚度为2μm的氧化锌牺牲层;对氧化锌牺牲层进行图形化,其中,图形化氧化锌牺牲层的过程与实施例2中的过程相同。Further, a zinc oxide sacrificial layer with a thickness of 2 μm was prepared by radio frequency sputtering; the zinc oxide sacrificial layer was patterned, wherein the process of patterning the zinc oxide sacrificial layer was the same as that in Example 2.
再进一步,使用制备好的PZT浆料,通过涂覆工艺在具有图形化后的牺牲层的基片上制备PZT湿膜;在温度450℃的条件下,对PZT湿膜进行10分钟保温的预结晶处理,然后再在温度为950℃的条件下,进行保温10分钟的结晶处理,来完成厚度为26μm的PZT厚膜的制备。Further, using the prepared PZT slurry, a PZT wet film is prepared on a substrate with a patterned sacrificial layer through a coating process; at a temperature of 450 ° C, the PZT wet film is pre-crystallized for 10 minutes of heat preservation treatment, and then at a temperature of 950° C. for 10 minutes of crystallization treatment to complete the preparation of a PZT thick film with a thickness of 26 μm.
刻蚀氧化锌牺牲层以及剥离氧化锌牺牲层上的PZT厚膜,得到留在基片上PZT厚膜的过程与实施例2相同。The process of etching the zinc oxide sacrificial layer and peeling off the PZT thick film on the zinc oxide sacrificial layer to obtain the PZT thick film remaining on the substrate is the same as that in embodiment 2.
实施例14Example 14
本实施例采用实施例1提供的方法制备具有微结构的PZT厚膜,PZT厚膜的制备过程具体为:This embodiment uses the method provided in Example 1 to prepare a PZT thick film with a microstructure, and the preparation process of the PZT thick film is specifically:
将PZT粉末加入PZT胶体中,通过超声分散混合成浆料;将混合后的浆料静止放置3天,然后去除浆料沉淀后大于250nm的粗颗粒;再对去除大于250nm粗颗粒后的浆料进行浓缩,并将浓缩后的浆料再静止放置16天,形成含有细粉的PZT浆料。Add the PZT powder to the PZT colloid, and mix it into a slurry by ultrasonic dispersion; place the mixed slurry statically for 3 days, and then remove the coarse particles larger than 250nm after the slurry is precipitated; then remove the coarse particles larger than 250nm Concentrating is carried out, and the concentrated slurry is left still for 16 days to form a PZT slurry containing fine powder.
本发明实施例的PZT厚膜的制备方法的具体过程与实施例12相同,只是本实施例,使用清洗干净的硅基片,首先在硅基片上制备厚度为0.01μm~10μm的二氧化硅和氮化硅的复合薄膜,然后利用溅射或离子镀膜设备,在制备的二氧化硅薄膜表面上制备Au/Cr双层金属薄膜,并图形化Au/Cr双层金属薄膜,所述刻蚀剥离为通过涂覆光刻胶、曝光、显影的过程,具体的图形化方法与实施例2中图形化过程相同。The specific process of the preparation method of the PZT thick film in the embodiment of the present invention is the same as that in Embodiment 12, except that in this embodiment, a silicon substrate with a thickness of 0.01 μm to 10 μm is first prepared on the silicon substrate with silicon dioxide and The composite film of silicon nitride, then utilizes sputtering or ion coating equipment, prepares Au/Cr double-layer metal film on the surface of the prepared silicon dioxide film, and patterning Au/Cr double-layer metal film, the etching stripping In order to pass through the process of coating photoresist, exposing and developing, the specific patterning method is the same as the patterning process in embodiment 2.
进一步,采用射频溅射法,制备厚度为2μm的氧化锌牺牲层;图形化氧化锌牺牲层,其中图形化氧化锌牺牲层的过程与实施例2相同中图形化氧化锌牺牲层的过程相同。Further, a zinc oxide sacrificial layer with a thickness of 2 μm was prepared by radio frequency sputtering; a patterned zinc oxide sacrificial layer, wherein the process of patterning the zinc oxide sacrificial layer was the same as the process of patterning the zinc oxide sacrificial layer in Example 2.
再进一步,使用制备好的PZT浆料,通过涂覆工艺在具有图形化后的牺牲层的基片上制备PZT湿膜;在温度250℃的条件下,对PZT湿膜进行10分钟保温的预结晶处理,然后再在温度为600℃的条件下,进行保温180分钟的结晶处理,来完成厚度为50μm的PZT厚膜的制备。Further, use the prepared PZT slurry to prepare a PZT wet film on the substrate with a patterned sacrificial layer through a coating process; at a temperature of 250 ° C, pre-crystallize the PZT wet film for 10 minutes treatment, and then at a temperature of 600° C., a crystallization treatment of 180 minutes is carried out to complete the preparation of a PZT thick film with a thickness of 50 μm.
刻蚀氧化锌牺牲层以及剥离氧化锌牺牲层上的PZT厚膜,得到留在基片上PZT厚膜的过程与实施例2相同。The process of etching the zinc oxide sacrificial layer and peeling off the PZT thick film on the zinc oxide sacrificial layer to obtain the PZT thick film remaining on the substrate is the same as that in embodiment 2.
实施例15Example 15
本实施例采用实施例1提供的方法制备具有微结构的PZT厚膜,PZT厚膜的制备过程具体为:This embodiment uses the method provided in Example 1 to prepare a PZT thick film with a microstructure, and the preparation process of the PZT thick film is specifically:
将PZT粉末加入PZT胶体中,通过超声分散混合成浆料;将混合后的浆料静止放置5天,然后去除浆料沉淀后大于250nm的粗颗粒;再对去除大于250nm粗颗粒后的浆料进行浓缩,并将浓缩后的浆料再静止放置5天,形成含有细粉的PZT浆料。Add the PZT powder to the PZT colloid, and mix it into a slurry by ultrasonic dispersion; place the mixed slurry statically for 5 days, and then remove the coarse particles larger than 250nm after the slurry is precipitated; then remove the coarse particles larger than 250nm Concentrating is carried out, and the concentrated slurry is left still for 5 days to form a PZT slurry containing fine powder.
本实施例中,使用清洗干净的硅基片,首先利用溅射或离子镀膜设备,在在硅基片上制备Pt/Ti双层金属薄膜,并图形化Pt/Ti双层金属薄膜。In this embodiment, using a cleaned silicon substrate, firstly, a Pt/Ti double-layer metal film is prepared on the silicon substrate by sputtering or ion plating equipment, and the Pt/Ti double-layer metal film is patterned.
在基片表面上涂布光刻胶;并进行光刻;显影后,在需要制备PZT厚膜的位置保留光刻胶,并去除所述需要制备PZT厚膜的位置之外其他位置的光刻胶;采用射频溅射法,淀积1μm的氧化锌牺牲层;去除所述基片表面的光刻胶,完成氧化锌牺牲层的图形化。Coating photoresist on substrate surface; And carry out photoetching; After developing, keep photoresist at the position that needs to prepare PZT thick film, and remove the photoresist at other positions except the position that needs to prepare PZT thick film glue; deposit a zinc oxide sacrificial layer of 1 μm by radio frequency sputtering; remove the photoresist on the surface of the substrate to complete the patterning of the zinc oxide sacrificial layer.
其中,图形化氧化锌牺牲层的过程与实施例2中图形化氧化锌牺牲层的过程相同。再进一步,使用制备好的PZT浆料,通过涂覆工艺在具有图形化后的牺牲层的基片上制备PZT湿膜;在温度350℃的条件下,对PZT湿膜进行30分钟保温的预结晶处理,然后再在温度为950℃的条件下,进行保温5分钟的结晶处理,来完成厚度为30μm的PZT厚膜的制备。Wherein, the process of patterning the zinc oxide sacrificial layer is the same as the process of patterning the zinc oxide sacrificial layer in Example 2. Further, using the prepared PZT slurry, a PZT wet film is prepared on a substrate with a patterned sacrificial layer through a coating process; at a temperature of 350 ° C, the PZT wet film is pre-crystallized for 30 minutes of heat preservation treatment, and then at a temperature of 950° C. for 5 minutes of crystallization treatment to complete the preparation of a PZT thick film with a thickness of 30 μm.
刻蚀氧化锌牺牲层以及剥离氧化锌牺牲层上的PZT厚膜,得到留在基片上PZT厚膜的过程与实施例2相同。The process of etching the zinc oxide sacrificial layer and peeling off the PZT thick film on the zinc oxide sacrificial layer to obtain the PZT thick film remaining on the substrate is the same as that in embodiment 2.
实施例16Example 16
本实施例采用实施例1提供的方法制备具有微结构的PZT厚膜,PZT厚膜的制备过程具体为:This embodiment uses the method provided in Example 1 to prepare a PZT thick film with a microstructure, and the preparation process of the PZT thick film is specifically:
将PZT粉末加入PZT胶体中,通过超声分散混合成浆料;将混合后的浆料静止放置10天,然后去除浆料沉淀后大于250nm的粗颗粒;再对去除大于250nm粗颗粒后的浆料进行浓缩,并将浓缩后的浆料再静止放置10天,形成含有细粉的PZT浆料。Add the PZT powder to the PZT colloid, and mix it into a slurry by ultrasonic dispersion; place the mixed slurry statically for 10 days, and then remove the coarse particles larger than 250nm after the slurry is precipitated; then remove the coarse particles larger than 250nm Concentrating is carried out, and the concentrated slurry is left still for 10 days to form a PZT slurry containing fine powder.
本实施例的PZT厚膜的制备过程与实施例14相同,只是本发明实施例,使用清洗干净的硅基片,首先在硅基片上制备厚度为0.01μm~10μm的二氧化硅和氮化硅的复合薄膜,然后利用溅射或离子镀膜设备,在制备的二氧化硅薄膜表面上制备Pt/Ti双层金属薄膜,并图形化Pt/Ti双层金属薄膜。The preparation process of the PZT thick film in this example is the same as that in Example 14, except that in the example of the present invention, silicon dioxide and silicon nitride with a thickness of 0.01 μm to 10 μm are first prepared on the silicon substrate using a cleaned silicon substrate. The composite thin film, and then use sputtering or ion plating equipment to prepare a Pt/Ti double-layer metal film on the surface of the prepared silicon dioxide film, and pattern the Pt/Ti double-layer metal film.
进一步,采用射频溅射法,制备厚度为3μm的氧化锌牺牲层;图形化氧化锌牺牲层,过程与实施例2相同。Further, a zinc oxide sacrificial layer with a thickness of 3 μm was prepared by radio frequency sputtering; the process of patterning the zinc oxide sacrificial layer was the same as that in Example 2.
再进一步,使用制备好的PZT浆料,通过涂覆工艺在具有图形化后的牺牲层的基片上制备PZT湿膜;在温度200℃的条件下,对PZT湿膜进行10分钟保温的预结晶处理,然后再在温度为650℃的条件下,进行保温40分钟的结晶处理,来完成厚度为36μm的PZT厚膜的制备。Further, use the prepared PZT slurry to prepare a PZT wet film on the substrate with a patterned sacrificial layer through a coating process; at a temperature of 200 ° C, pre-crystallize the PZT wet film for 10 minutes of heat preservation treatment, and then at a temperature of 650° C., a crystallization treatment of 40 minutes of heat preservation is carried out to complete the preparation of a PZT thick film with a thickness of 36 μm.
剥离图形化PZT厚膜的过程与实施例2相同。The process of peeling off the patterned PZT thick film is the same as that of Example 2.
以上所述的具体实施方式,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施方式而已,并不用于限定本发明的保护范围,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the scope of the present invention. Protection scope, within the spirit and principles of the present invention, any modification, equivalent replacement, improvement, etc., shall be included in the protection scope of the present invention.
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