CN104308971A - Ceramic laser material distribution method and ceramic laser printing material distribution device - Google Patents

Ceramic laser material distribution method and ceramic laser printing material distribution device Download PDF

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Publication number
CN104308971A
CN104308971A CN201410545377.5A CN201410545377A CN104308971A CN 104308971 A CN104308971 A CN 104308971A CN 201410545377 A CN201410545377 A CN 201410545377A CN 104308971 A CN104308971 A CN 104308971A
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China
Prior art keywords
powder
ceramic
distribution device
cloth
material distribution
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CN201410545377.5A
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CN104308971B (en
Inventor
梁海果
严苏景
严文记
缪磊
董兰杰
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Qingyuan Shenghua Jiantao Co ltd
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Foshan Boffin Mechanical & Electrical Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Laser Beam Processing (AREA)
  • Finishing Walls (AREA)

Abstract

The invention provides a ceramic laser material distribution method and a corresponding material distribution device. The method comprises the following steps of arranging more than two ceramic pattern material distribution working stations which are sequentially connected, wherein when the material is distributed on each ceramic pattern material distribution working station, irradiating laser to the light sensitive surface of an electriferous powder material distribution device which is used for sucking powder material, so as to form a ceramic pattern; subsequently, enabling the powder material distribution device to suck the powder material; after the powder material is sucked, enabling the powder material distribution device to distribute the material onto a ceramic tile blank, and releasing the powder absorbed on the light sensitive surface onto the ceramic tile blank; after the material is distributed, enabling the powder material distribution device to return, and repeating the material distribution action of the previous working station on the next ceramic tile; meanwhile, when the material is distributed on the next adjacent ceramic pattern material distribution working station, repeating the action. Compared with the prior art, the method has the advantages that the ceramic laser printing type material distribution method is adopted, so the quality of the ceramic tile product and the pattern effect are obviously improved, and the obvious economic benefit is realized.

Description

A kind of ceramic laser distributing method and ceramic laser print distribution device
Technical field
The present invention relates to technical field of ceramic production, refer more particularly to a kind of ceramic laser distributing method and ceramic laser printing distribution device.
Background technology
At present, occur adopting inkjet technology to carry out ceramic distributing in ceramic building production process, its operation principle lubricates meticulous ink droplet after shower nozzle high-temperature heating, sticks to dielectric surface and form figure; But the main inkjet printing used is thermal inkjet-printing in architectural pottery is produced; its shortcoming is in use can heating ink; and ink is easy to occur chemical change under high temperature, character is unstable, so the real colour got will by impact to a certain extent; On the other hand, because ink is sprayed by bubble, the directionality of ink particles and the very bad grasp of volume size, consumptive material is somewhat expensive, easily blocks shower nozzle, and fault rate is high.
Existing laser printing technology is by powder, glaze and pigment are carried out being printed as picture after overcharge, exposure, video picture, transfer printing, the series of steps such as fixing, there will not be above-mentioned inkjet printing what happens, have that printing effect is good, speed is fast, noise is little, average printing low cost and other advantages, if this technology is applied in architectural pottery production, high benefit can be brought to manufacturing enterprise.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of rationally reliable, ceramic laser distributing method and the ceramic laser that can enrich Ceramic Tiles grain effect print distribution device.
For achieving the above object, the technical scheme of ceramic laser distributing method provided by the present invention is: it includes the ceramic pattern cloth station that at least two or more is connected successively, wherein during each ceramic pattern cloth station cloth, first laser irradiation is carried out to the charged photosensitive surface on the powder distribution device of sucks powder, make it form ceramic floral designs; This powder distribution device carries out suction powder subsequently; After the action of suction powder completes, powder distribution device carries out cloth to Ceramic Tiles adobe, is released into by the powder that its photosensitive surface adsorbs in Ceramic Tiles adobe; After cloth completes, powder distribution device returns and repeats this station cloth action above-mentioned to next Ceramic Tiles; Cloth is carried out in next adjacent ceramic pattern cloth station work simultaneously, repeats above-mentioned action; Whole cloth station so circulates.
Further, when described powder distribution device carries out cloth to ceramic tile adobe, it is loaded with the electric charge electrically identical with powder and is repelled each other by same sex electric charge and to be released in Ceramic Tiles adobe by the powder be adsorbed on photosensitive surface.
Simultaneously, the present invention also provides a kind of ceramic laser realizing above-mentioned ceramic laser distributing method to print distribution device, this device comprises at least plural ceramic pattern cloth station being connected layout successively, wherein each ceramic pattern cloth station comprise powder output device, powder distribution device, for charging to described powder distribution device and swashing light-struck imaging device and for driving described powder distribution device to travel to and fro between the conveying device of getting powder and cloth powder between powder output device and ceramic adobe respectively; Described powder output device comprises powder box and is arranged at the powder belt conveyor below this powder box bottom end outlet place.
Further, described powder output device also comprises the powder powder delivery guided rotation roller being arranged at this powder box bottom end outlet place, wherein said powder powder delivery guided rotation roller roll surface is distributed with the electric charge for powder in sucks powder box, simultaneously in described powder belt conveyor, below belt, contiguous being provided with to power on the identical powder translator of charge with described powder powder delivery guided rotation roller, draws to belt for the powder that will powder powder delivery guided rotation roller adsorbs.
Preferably, described powder distribution device comprises link that one end is connected with described conveying device and the selenium plate that this link other end is connected, and wherein this selenium plate includes aluminum product layer, the photosensitive layer be made up of semi-conducting material and is positioned at this insulating barrier between the two.
Further, described link is also provided with for driving described selenium plate along the drive motors of this link elevating movement, wherein selenium plate and link are for being slidably connected.
Preferably, described imaging device comprises generating laser and for providing the charging roller of electric charge.
The cloth pattern station of single ceramic brick distributing technique by plural continuous linking completes by this programme, adopt laser to irradiate forming technique in each cloth pattern station and laser irradiation is carried out to the photosurface got for ceramic powder on the powder selenium plate of powder, it is made to form the floral designs setting needs in advance, carry out powder with the selenium plate of floral designs subsequently and get powder, wherein due to charged in floral designs part on photosurface, by the effect that the charges of different polarity are attracting, the powder be positioned on powder belt conveyor is adsorbed on selenium plate photosurface, in this process, this programme preferably adopts and is provided with powder powder delivery guided rotation roller at powder box bottom end outlet place, wherein powder powder delivery guided rotation roller roll surface is distributed with the electric charge for powder in sucks powder box, the mode of being rotated by powder powder delivery guided rotation roller carries out suction powder, better can ensure that the uniformity of powder inhaled by powder, simultaneously in powder belt conveyor, below belt, contiguous being provided with to power on the contrary powder translator of charge with described powder powder delivery guided rotation roller, powder for will powder powder delivery guided rotation roller adsorb is drawn to belt, after the action of suction powder completes, selenium plate moves to above the ceramic adobe on this station under the effect of conveying device, this programme is preferably through the electrically contrary electric charge of the powder added on selenium plate be adsorbed on selenium plate photosurface, by the principle that same sex electric charge repels mutually, powder on selenium plate photosurface is released on ceramic adobe and carries out cloth, form ceramic floral designs.Compared to existing technology, this programme adopts ceramic laser to print the mode of cloth, and achieve the abundant, outstanding and true to nature of Ceramic Tiles grain effect, quality and the pattern effect of product are significantly improved, and have obvious economic benefit.
Accompanying drawing explanation
Fig. 1 is operation principle structure schematic front view of the present invention.
Fig. 2 is operation principle structure schematic top plan view of the present invention.
Fig. 3 is the operation principle structural representation of the powder output device in the present invention.
Operation principle configuration state schematic diagram when Fig. 4 is the powder distribution device cloth in the present invention.
In figure: 1-powder output device, 101-Xi Ban pattern forming district, 102-powder feeding district, 103-cloth district, 2-powder distribution device, 201-link, 202-selenium plate, 2021-aluminum product layer, 2022-insulating barrier, 2023-photosensitive layer, 3-imaging device, 4-conveying device, 5-powder box, 6-powder belt conveyor, 7-powder powder delivery guided rotation roller, 8-powder translator, 901-first cloth station, 902-second cloth station, 903-the 3rd cloth station, 904-the 4th cloth station, 10-charging roller, 11-generating laser, the adobe of 12-Ceramic Tiles.
Detailed description of the invention
Below in conjunction with specific embodiment, the invention will be further described:
The present embodiment provides a kind of ceramic laser distributing method, and it includes the ceramic pattern cloth station that at least two or more is connected layout successively.When wherein each ceramic pattern cloth station carries out ceramic distributing, first the photosensitive surface on the powder distribution device of powder cloth is charged, then laser irradiation is carried out to the photosensitive surface on it, make its surface form the floral designs needed; This powder distribution device carries out suction powder subsequently; After the action of suction powder completes, powder distribution device carries out cloth to the Ceramic Tiles adobe on this station, is released in Ceramic Tiles adobe by the powder in floral designs be adsorbed on its photosensitive surface; After this station cloth completes, powder distribution device returns and repeats above-mentioned cloth action to next ceramic tile; Next adjacent ceramic pattern cloth station then carries out cloth simultaneously, and repeat above-mentioned work, in the Ceramic Tiles adobe after a upper station cloth completes, then cloth has the ceramic floral designs of this station, and whole cloth station so circulates.
In addition the present embodiment is preferred: in order to be released in Ceramic Tiles adobe by the powder be adsorbed on the photosensitive surface of powder distribution device fast, and the powder distribution device in this programme is by being loaded with the electric charge electrically identical with powder and being released in Ceramic Tiles adobe by powder by the effect that same sex electric charge repels each other.
Participate in shown in accompanying drawing 1 to 4, the present embodiment also provides a kind of ceramic laser to print distribution device simultaneously, this distribution device comprises at least plural ceramic pattern cloth station being connected layout successively, the present embodiment comprises the ceramic pattern cloth station that four are connected layout successively, respectively referred to as the first cloth station 901, second cloth station 902, the 3rd cloth station 903 and the 4th cloth station 904.Each cloth station all include powder output device 1, powder distribution device 2, for charging to powder distribution device 2 and swashing light-struck imaging device 3 and get the conveying device 4 of powder and cloth for driving powder distribution device 2 to travel to and fro between powder output device 1 and Ceramic Tiles adobe respectively.
Participate in shown in accompanying drawing 3, the powder output device 1 in this programme comprises powder box 5 and is arranged at the powder belt conveyor 6 below the powder outlet end of this powder box 5 bottom end.Even in order to ensure the powder powder delivery in powder box 5, this programme is by being provided with one to go out powder powder powder delivery guided rotation roller 7 for rotating band at the powder outlet end of this powder box 5 bottom end, in order to can sucks powder, the roll surface of this powder powder delivery guided rotation roller 7 is distributed with electric charge, simultaneously in order to ensure that the powder be adsorbed on the roll surface of powder powder delivery guided rotation roller 7 drops on the belt of powder belt conveyor 6 smoothly, the below of this powder belt conveyor 6 is contiguous be provided with powder translator 8 electrically identical on powder powder delivery guided rotation roller roll surface.In the present embodiment, this powder translator 8 is one with the metallic plate of electric charge.
Shown in accompanying drawing 1,3 and 4, powder distribution device 2 in the present embodiment comprises the link 201 that one end is connected with conveying device 4 and the selenium plate 202 be connected with this link 201 other end, and wherein this selenium plate 202 includes aluminum product layer 2021, by the photosensitive layer 2023 of semi-conducting material manufacturing and the insulating barrier 2022 that is positioned at therebetween.Simultaneously, in order to ensure that powder distribution device 2 is when carrying out cloth to powder better, floral designs molding effect in Ceramic Tiles adobe, this programme is preferably through being provided with one for driving the drive motors (not shown) of this selenium plate 202 elevating movement on link 201, adopt between selenium plate 202 and link 201 simultaneously and be slidably connected, so that the drop distance between the powder effectively reduced on powder distribution device 2 and Ceramic Tiles adobe, ensures cloth effect.In addition, in order to ensure the compact and reliable operation of total, the conveying device 4 in this programme preferably adopts ball screw drive structure.
Shown in attached Fig. 1 and 2, the present embodiment comprises the first cloth station 901, second cloth station 902 of four successive layouts, the 3rd cloth station 903 and the 4th cloth station 904.During work, be arranged in the charging roller 10 in the Xi Ban pattern forming district 101 of the first cloth station 904 and generating laser 11 successively charges to selenium plate 202 and laser irradiates, make the photosensitive surface of selenium plate 202 with electric charge, and after laser irradiates, photosensitive surface with electric charge forms the ceramic floral designs needed, with positive charge (shown in accompanying drawing 3) on the photosensitive surface in the present embodiment on selenium plate 202, subsequently, selenium plate 202 is by under the induced effect of ball screw, move to powder feeding district 102, shown in accompanying drawing 3, powder in powder box 5 is under the suction powder effect of powder powder delivery guided rotation roller 7 and under the mating reaction being arranged in the powder translator 8 below powder belt conveyor 6 belt, powder in powder box 5 is delivered to uniformly on the belt end face of powder belt conveyor 6, wherein powder powder delivery guided rotation roller 7 and powder translator 8 are all with positive charge, be adsorbed on powder powder delivery guided rotation roller 7 to make powder more to stablize simultaneously, one electronegative rotation electric prod (not shown) is also installed in this powder box 5, the powder be provided in powder box 5 is elecrtonegativity.After powder carry puts in place, selenium plate 202 starts to decline, and the powder be positioned on belt end face is adsorbed to it with on the photosensitive surface of positive charge by the effect attracting by the charges of different polarity, after absorption action completes, selenium plate 202 is under the conveying effect of ball screw, move to cloth district 103, powder cloth is carried out to Ceramic Tiles adobe, shown in accompanying drawing 4, during selenium plate 202 cloth, by aluminum product layer 2021 in selenium plate 202 being loaded with the negative electrical charge with the powder same sex, powder on selenium plate 202 bottom is released in Ceramic Tiles adobe 12 by the principle repelled mutually by same sex electric charge, carry out decorative pattern cloth, after cloth completes, selenium plate 202 returns to Xi Ban pattern forming district 101, repeat above-mentioned action, next Ceramic Tiles adobe is carried out to the cloth action of this station.Simultaneously, shown in accompanying drawing 2, after the cloth action of Ceramic Tiles adobe 12 in the first cloth station completes, this Ceramic Tiles adobe 12 is transferred to the decorative pattern cloth work that the second follow-up shaping station 902, the 3rd shaping station 903 and the 4th shaping station 904 carry out corresponding station successively, the course of action of its each station is identical with the first above-mentioned station course of action, in this just no longer repeated description.
As from the foregoing, this programme adopts at least plural ceramic decorative pattern pattern cloth station to carry out distribution of ceramic tile, by the mode of laser printing cloth respectively to floral designs Ceramic Tiles adobe being formed needs, achieve the abundant, outstanding and true to nature of Ceramic Tiles grain effect, quality and the pattern effect of product are significantly improved, and have obvious economic benefit.
The examples of implementation of the above are only the preferred embodiment of the present invention, not limit practical range of the present invention with this, therefore the change that all shapes according to the present invention, principle are done, all should be encompassed in protection scope of the present invention.

Claims (7)

1. a ceramic laser distributing method, it is characterized in that: it includes the ceramic pattern cloth station that at least two or more is connected successively, wherein during each ceramic pattern cloth station cloth, first laser irradiation is carried out to the charged photosensitive surface on the powder distribution device of sucks powder, make it form ceramic floral designs; This powder distribution device carries out suction powder subsequently; After the action of suction powder completes, powder distribution device carries out cloth to Ceramic Tiles adobe, is released into by the powder that its photosensitive surface adsorbs in Ceramic Tiles adobe; After cloth completes, powder distribution device returns and repeats this station cloth action above-mentioned to next Ceramic Tiles; Cloth is carried out in next adjacent ceramic pattern cloth station work simultaneously, repeats above-mentioned action; Whole cloth station so circulates.
2. a kind of ceramic laser distributing method according to claim 1, it is characterized in that: when described powder distribution device carries out cloth to ceramic tile adobe, it is loaded with the electric charge electrically identical with powder and is repelled each other by same sex electric charge and to be released in Ceramic Tiles adobe by the powder be adsorbed on photosensitive surface.
3. a ceramic laser prints distribution device, it is characterized in that: comprise at least plural ceramic pattern cloth station being connected layout successively, wherein each ceramic pattern cloth station comprise powder output device (1), powder distribution device (2), for charging to described powder distribution device (2) and swashing light-struck imaging device (3) and get the conveying device (4) of powder and cloth powder for driving described powder distribution device (2) to travel to and fro between powder output device (1) and Ceramic Tiles adobe respectively; Described powder output device (1) comprises powder box (5) and is arranged at the powder belt conveyor (6) below this powder box (5) bottom end outlet place.
4. a kind of ceramic laser printing equipment according to claim 3, it is characterized in that: described powder output device (1) also comprises powder powder delivery guided rotation roller (7) being arranged at this powder box (5) bottom end outlet place, wherein said powder powder delivery guided rotation roller (7) roll surface is distributed with the electric charge for sucks powder box (5) interior powder, simultaneously in described powder belt conveyor (6), below belt, contiguous being provided with to power on the identical powder translator (8) of charge with described powder powder delivery guided rotation roller (7), for the powder of upper for powder powder delivery guided rotation roller (7) absorption is drawn to belt.
5. a kind of ceramic laser according to claim 3 prints distribution device, it is characterized in that: described powder distribution device (2) comprises link (201) that one end is connected with described conveying device (4) and the selenium plate (202) that this link (201) other end is connected, wherein this selenium plate (202) includes aluminum product layer (2021), the photosensitive layer (2023) be made up of semi-conducting material and is positioned at this insulating barrier (2022) between the two.
6. a kind of ceramic laser according to claim 5 prints distribution device, it is characterized in that: described link (201) is also provided with for driving described selenium plate (202) along the drive motors of this link (201) elevating movement, wherein selenium plate (202) and link (201) are for being slidably connected.
7. print distribution device according to any one ceramic laser described in claim 3 to 6, it is characterized in that: described imaging device (3) comprises generating laser (11) and for providing the charging roller (10) of electric charge.
CN201410545377.5A 2014-10-16 2014-10-16 Ceramic laser printing material distribution device Active CN104308971B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104786363A (en) * 2015-04-16 2015-07-22 佛山市简一陶瓷有限公司 Whole-body marble ceramic tile manufacturing process and system
CN109551613A (en) * 2018-12-28 2019-04-02 江西沁园春陶瓷有限公司 A kind of press truck throws brick exact distributing device for porcelain
CN112453717A (en) * 2020-10-22 2021-03-09 南京新智客信息科技有限公司 Printing method and printing device for two-dimensional code of ceramic tile

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1273375A (en) * 1999-05-06 2000-11-15 株式会社理光 Developing device and image forming device installed with the developing device
US20100202807A1 (en) * 2009-02-09 2010-08-12 Xerox Corporation Technique and system for reducing contamination build-up on fuser roll by reduction of static charge build-up in igen3 fuser subsystem
CN102381047A (en) * 2011-08-08 2012-03-21 信益陶瓷(中国)有限公司 Noncontact continuous printing method for ceramic surface
CN103913978A (en) * 2014-03-27 2014-07-09 陆永添 Laser printing machine for ceramic
CN204183702U (en) * 2014-10-16 2015-03-04 佛山市博晖机电有限公司 A kind of ceramic laser prints distribution device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1273375A (en) * 1999-05-06 2000-11-15 株式会社理光 Developing device and image forming device installed with the developing device
US20100202807A1 (en) * 2009-02-09 2010-08-12 Xerox Corporation Technique and system for reducing contamination build-up on fuser roll by reduction of static charge build-up in igen3 fuser subsystem
CN102381047A (en) * 2011-08-08 2012-03-21 信益陶瓷(中国)有限公司 Noncontact continuous printing method for ceramic surface
CN103913978A (en) * 2014-03-27 2014-07-09 陆永添 Laser printing machine for ceramic
CN204183702U (en) * 2014-10-16 2015-03-04 佛山市博晖机电有限公司 A kind of ceramic laser prints distribution device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104786363A (en) * 2015-04-16 2015-07-22 佛山市简一陶瓷有限公司 Whole-body marble ceramic tile manufacturing process and system
CN109551613A (en) * 2018-12-28 2019-04-02 江西沁园春陶瓷有限公司 A kind of press truck throws brick exact distributing device for porcelain
CN112453717A (en) * 2020-10-22 2021-03-09 南京新智客信息科技有限公司 Printing method and printing device for two-dimensional code of ceramic tile

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