CN207481450U - A kind of digital ink-jet glue dry granular cloth integrative machine - Google Patents
A kind of digital ink-jet glue dry granular cloth integrative machine Download PDFInfo
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- CN207481450U CN207481450U CN201721649434.XU CN201721649434U CN207481450U CN 207481450 U CN207481450 U CN 207481450U CN 201721649434 U CN201721649434 U CN 201721649434U CN 207481450 U CN207481450 U CN 207481450U
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Abstract
A kind of digital ink-jet glue dry granular cloth integrative machine, the utility model is related to include rack, digital ink-jet print system, digital glue spraying printing equipment, dry granular feed bin, dry granular fabric roller, dry granular blanking hopper, dry granular to take out glassware, dry granular material suction device and ceramic tile belt conveyor；The middle part of the rack sets the ceramic tile belt conveyor；In the top of the ceramic tile belt conveyor, along the conveying direction of the ceramic tile belt conveyor, the digital ink-jet print system, the digital glue spraying printing equipment, the dry granular fabric roller and the dry granular material suction device are set along straight line successively in the rack；The digital ink-jet print system is intervally arranged with the dry granular fabric roller；The top of the dry granular fabric roller sets the dry granular blanking hopper, and the top of the dry granular blanking hopper sets the dry granular to take out glassware.The utility model can improve the utilization rate of dry granular, and gluing it is rapid, without having no adverse effects between ink-jet gluing misalignment, each device.
Description
Technical field
The utility model is related to ceramic tile manufacturing equipment technical fields, and in particular to a kind of digital ink-jet glue dry granular cloth one
Body machine device.
Background technology
It needs to use ink discharge device, glue spreading apparatus and dry granular distribution device in ceramic making.Dry granular in the prior art
Material distributing machine is independently arranged, and glue application channel is set to be used for glue coating in ink discharge device.Due to from glue coating again to laying
The transmitting range of ceramic tile is long during dry granular, is often in the presence of that glue has solidified, and dry granular laying effect is poor.It if will spray
Black device and glue application device are separately positioned, since ceramic tile will appear spray by the transmission of different platform between two
The situation of black gluing dislocation.In addition, the dust between ink discharge device and dry granular distribution device influences each other, that is, influence product matter
Amount, also influences device lifetime.
Utility model content
The purpose of this utility model is that for shortcoming of the prior art, provide a kind of raising dry granular utilization rate,
Glued clothing is rapid, without ink-jet glue spraying misalignment, without digital ink-jet glue dry granular cloth all-in-one machine dysgenic between device
Device.
For this purpose, the utility model uses following technical scheme：A kind of digital ink-jet glue dry granular cloth all-in-one machine
Device, including rack, digital ink-jet print system, digital glue spraying printing equipment, dry granular feed bin, dry granular fabric roller, dry granular blanking
Hopper, dry granular take out glassware, dry granular material suction device, ceramic tile belt conveyor and vacuum pump；
The middle part of the rack sets the ceramic tile belt conveyor；In the top of the ceramic tile belt conveyor, along the porcelain
The conveying direction of brick belt conveyor, the rack upper edge straight line set gradually the digital ink-jet print system, the digital spray
Glue printing equipment, the dry granular fabric roller and the dry granular material suction device；The digital ink-jet print system and the dry granular cloth
It is intervally arranged between roller with the distance for being no less than one meter；The top of the dry granular fabric roller sets the dry granular blanking hopper, institute
The top for stating dry granular blanking hopper sets the dry granular to take out glassware；The dry granular feed bin is arranged on the outside of the rack；It is described
Dry granular material suction device is connected by hose with the suction hole of the vacuum pump, and the dry granular takes out glassware and the dry granular feed bin passes through
Hose is connected with the gas hole of the vacuum pump.
Further description, the belt conveyor are divided into the first belt conveyor and the second belt conveyor；Described first is defeated
Send the underface for being located at the dry granular fabric roller at the separation of belt and the second belt conveyor；First belt conveyor and second
The equivalent width of the distance of the separation of belt conveyor and the dry granular fabric roller.
Further description, first belt conveyor and the second belt conveyor are in same level height and movement speed
Degree is consistent.
Lower section at further description, first belt conveyor and the second belt conveyor separation is additionally provided with splicing
Band；The splicing band is connected by hose with the suction hole of the vacuum pump.
Further description, the number glue spraying printing equipment setting multigroup numerical type channel, the digital ink-jet
Print system sets multiple inkjet printing channels.
Further description, the dry granular fabric roller are set to described laterally side by side with the digital glue spraying printing equipment
The top of ceramic tile belt conveyor, and distance is no more than 1m.
Further description, if being additionally provided with dried layer sieve under the fabric roller, the sieve is grid-shaped knot staggeredly
Structure.
Further description is provided with dust excluding plate in the rack, and the dust excluding plate is set to the digital ink-jet and beats
Between print system and the digital glue spraying printing equipment.
Further description, the hose use polytetrafluoroethylene (PTFE) or silica gel material.
Further description, the dry granular is taken out in glassware and is additionally provided with getter device, for blotting grain.
The beneficial effects of the utility model：The dry granular not being fully utilized recycles, and reduces production cost；Digital ink-jet is beaten
Print system and digital glue spraying printing equipment are independently arranged and in identical rack, and defeated by identical ceramic tile belt conveyor
It send, is not in the situation of ink-jet gluing dislocation；Digital glue spraying printing equipment and dry granular fabric roller are closely set, and avoid laying
Glue fails during dry granular；Setting dust excluding plate is dust-proof among digital ink-jet print system and digital glue spraying printing equipment, avoids number
The dust that ink-jet print system and dry granular fabric roller generate influences each other.The recyclable recycling of dry granular not being fully utilized reduces
Production cost.
Description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is the overall structure diagram of one embodiment of the utility model；
Fig. 2 is the partial enlarged view of Fig. 1.
Wherein：Vacuum pump 01, splicing band 02, rack 1, dust excluding plate 11, digital ink-jet print system 2, digital glue spraying printing
Device 3, dry granular feed bin 4, dry granular fabric roller 5, sieve 51, dry granular blanking hopper 6, dry granular take out glassware 7, dry granular material suction device 8 and porcelain
Brick belt conveyor 9, the first belt conveyor 91 and the second belt conveyor 92.
Specific embodiment
Further illustrate the technical solution of the utility model below with reference to the accompanying drawings and specific embodiments.
As Figure 1-Figure 2, a kind of digital ink-jet glue dry granular cloth integrative machine, beats including rack 1, digital ink-jet
Print system 2, digital glue spraying printing equipment 3, dry granular feed bin 4, dry granular fabric roller 5, dry granular blanking hopper 6, dry granular are taken out glassware 7, are done
Grain material suction device 8, ceramic tile belt conveyor 9 and vacuum pump 01；
The middle part of the rack 1 sets the ceramic tile belt conveyor 9；In the top of the ceramic tile belt conveyor 9, along described
The conveying direction of ceramic tile belt conveyor 9, the 1 upper edge straight line of rack set gradually the digital ink-jet print system 2, the number
Code glue spraying printing equipment 3, the dry granular fabric roller 5 and the dry granular material suction device 8；The digital ink-jet print system 2 with it is described
It is intervally arranged between dry granular fabric roller 5 with the distance for being no less than one meter；The top of the dry granular fabric roller 5 is set under the dry granular
Expect hopper 6, the top of the dry granular blanking hopper 6 sets the dry granular to take out glassware 7；The dry granular feed bin 4 is arranged on the machine
The outside of frame 1；The dry granular material suction device 8 is connected by hose with the suction hole of the vacuum pump 01, and the dry granular takes out glassware 7
It is connected with the dry granular feed bin 4 by hose with the gas hole of the vacuum pump 01.
First by digital ink-jet print system 2 to the ceramic tile inkjet on ceramic tile belt conveyor 9, then by digital glue spraying printing equipment
3 glue coatings, subsequent dry granular are taken out glassware 7 and are extracted in dry granular to dry granular blanking hopper 6 from dry granular feed bin 4, then by dry granular cloth
Dry granular is broken up and is distributed on ceramic tile by roller 5, is not delivered to dry granular suction by absorption of the dry granular of glue adhesion through vacuum pump 01
In device 8, it is mixed together and is continuing with the virgin material of the absorption of dry granular feed bin 4.Since digital 3 precision of glue spraying printing equipment compares other
System accuracy higher, so the glue of arrangement can accurately realize the texture of layout.From 5 cloth of dry granular fabric roller to ceramic tile
Dry granular only with there is the local adhesion of glue, after the absorption using dry granular material suction device 8, stay on ceramic tile just only it is concave-convex not
Flat textured pattern is arranged so the dry granular in ceramic tile surface after firing, it is possible to be formed with the emulation of concave-convex texture
Texture.Digital ink-jet print system 2, digital glue spraying printing equipment 3 and dry granular fabric roller 5 are erected at rack in the entire production line
Being aligned, and being transported by identical ceramic tile belt conveyor side by side on 1, so being not in the situation of ink-jet gluing dislocation.Ink-jet
Gluing is carried out at the same time, and lays that the distance between dry granular and gluing are just remote, and gluing finally lays dry granular again for first ink-jet, lay dry granular and
The distance between gluing nearby, avoids the problem of glue fails.Digital ink-jet print system 2 and dry granular fabric roller 5 are working
Shi Junhui generates dust, and the dust of the two influences each other, that is, affecting the quality of product also influences device lifetime, and digital ink-jet is beaten
No less than one meter of interval between print system 2 and digital glue spraying printing equipment 3, the two keeps larger distance, reduces plant failure
Probability, promoted product quality.
Further description, the belt conveyor 9 divide for the first belt conveyor 91 and the second belt conveyor 92；Described
It is located at the underface of the dry granular fabric roller 5 at the separation of one belt conveyor 91 and the second belt conveyor 92；First conveying
The distance of the separation of 91 and second belt conveyor 92 of belt and the equivalent width of the dry granular fabric roller 5.
Interval is had between the ceramic tile conveyed from belt conveyor 9, and dry granular can be spread across two pieces by dry granular fabric roller 5
Between ceramic tile, these dry granulars can flow into subsequent processing with belt conveyor 9, and subsequent production is impacted.And the first conveying
It is located at the underface of dry granular fabric roller 5 at the separation of 91 and second belt conveyor 92 of belt, when there is ceramic tile to pass through, dry granular is fallen on
On ceramic tile, when not having ceramic tile to pass through, dry granular is directly fallen at the separation of the first belt conveyor 91 and the second belt conveyor 92,
Subsequent process is not interfered with.And the distance of the separation of the first belt conveyor 91 and the second belt conveyor 92 should not be too large, it is excessive
It can influence ceramic tile to pass through, so the distance of the separation of the first belt conveyor 91 and the second belt conveyor 92 and dry granular fabric roller 5
Equivalent width ensures that dry granular will not be fallen on the first belt conveyor 91 and the second belt conveyor 92.
Further description, 91 and second belt conveyor 92 of the first belt conveyor are in same level height and fortune
Dynamic speed is consistent.
Because the first belt conveyor 91 and the second belt conveyor 92 are separated from each other, ceramic tile is by the first belt conveyor 91 and the
Speed is inconsistent during two belt conveyors 92 just has happening for unexpected acceleration or deceleration, can influence subsequent process in this way.
If the first belt conveyor 91 and the second belt conveyor 92 are not located in same level height, ceramic tile can jolt displacement, originally row
Showing the ceramic tile of sequence unordered in a jumble will enter subsequent processing, influence ceramic tile quality.So enable the first belt conveyor 91 and
Two belt conveyors 92 are in same level height and movement velocity is consistent, ensure that ceramic tile can be orderly enters subsequent processing, carry
High yield quality.
Further description, the lower section at 91 and second belt conveyor of the first belt conveyor, 92 separation, which is additionally provided with, to be connect
Material strip 02；The splicing band 02 is connected by hose with the suction hole of the vacuum pump 01.
The dry granular fallen at 92 separation of the first belt conveyor 91 and the second belt conveyor is accepted, and pass through by splicing band 02
Hose is drawn by vacuum pump 01, is reused together with the dry granular drawn with dry granular material suction device 8, is reduced production cost.
Further description, the number glue spraying printing equipment 3 set multigroup numerical type channel, the digital ink-jet
Print system 2 sets multiple inkjet printing channels.
Multigroup numerical type channel can print digital glue on ceramic tile simultaneously, for complicated textured pattern,
Can corresponding glue quickly be arranged that in dry granular 5 cloth of fabric roller, glue can also keep preferable adhesion in place
Property, the adhesion effect of dry granular is all right, and textured pattern is just more clear, and multigroup numerical type channel can also improve the production of device
Efficiency.Digital ink-jet print system 2 is also because same reason sets multiple inkjet printing channels.
Further description, the dry granular fabric roller 5 are set to institute laterally side by side with the digital glue spraying printing equipment 3
The top of ceramic tile belt conveyor 9 is stated, and distance is no more than 1m.
5 uniform distribution of dry granular fabric roller, while ceramic tile belt conveyor 9 transports forward ceramic tile, ensures that so each
The surface of ceramic tile by dry granular fabric roller 5 can uniformly be covered with dry granular.Dry granular fabric roller 5 and digital glue spraying printing equipment 3
The distance between to be no more than 1m be the adhesion effect for ensureing dry granular and glue for rapid cloth at the time of glue viscosity group is good
Fruit.
Further description, if being additionally provided with dried layer sieve 51 under the fabric roller, the sieve 51 is grid staggeredly
Shape structure.
The dry granular laid from fabric roller 5 is laid on ceramic tile not enough uniformly, if after increasing dried layer sieve 51, dry granular is from sieve
It falls in 51 grid-shaped structure, the cloth of dry granular is enabled more to be uniformly dispersed, the ceramic tile effect burnt out is more preferable.
Further description, dust excluding plate 11 is provided in the rack 1, and the dust excluding plate 11 is set to the digital spray
Between black print system 2 and the digital glue spraying printing equipment 3.
Dust excluding plate 11 can completely cut off the dry granular dust of the laying of dry granular fabric roller 5, prevent dust from entering digital ink-jet printing system
System 2, harmful effect is caused to digital ink-jet print system 2.
Further description, the hose use polytetrafluoroethylene (PTFE) or silica gel material.
Polytetrafluoroethylene (PTFE) or silica gel material will not with dry granular adhesion, ensure dry granular between hose transport process it is unobstructed,
And the service life of polytetrafluoroethylene (PTFE) or silica gel material is long, it will not aging fracture.
Further description, the dry granular is taken out in glassware 7 and is additionally provided with getter device, for blotting grain.
In order to prevent vacuum pump 01 can not provide enough power by dry granular be delivered to dry granular take out glassware 7 in cause feed not
Foot so additionally setting getter device in dry granular takes out glassware 7, ensures that feed is sufficient.
Technological parameter using the digital ink-jet glue dry granular cloth integrative machine is：
Inkjet printing temperature：45~60 degrees Celsius；
Glue print control:Printing precision 360dpi, print speed:18~22m/min；
Dry granular distributing device discharge quantity controls：45~50 grams/(450mm × 450mm).
Specifically operating process is：
1) by dry Ceramic Tiles adobe through removing surface, spray charity overglaze after clear water, control overglaze glaze volume for 110 ±
The Measuring plate of 2g/330 × 660 forms cover coat, further according to required design on cover coat spray printing colour image；
2) adobe enters below glue dry granular machine, spray printing glue, glue print control:Printing precision 360dpi, printing speed
Degree:18~22m/min. dry granular cloth controls:45~50 grams/(450mm × 450mm).After the complete dry granular of cloth, into material suction device, inhale
Glassware will not siphoned away by the dry granular that glue is stained with.
4) dry granular distributing device uses cloth roller mode cloth, there is the vibration screen of multilayer, the sieve number of plies under the fabric roller
It can be determined with mesh number according to the grain size and cloth effect of practical cloth dry granular.So as to make its cloth effect more preferable, dry granular point
Cloth is evenly.
More than content is only the preferred embodiment of the utility model, for those of ordinary skill in the art, according to this reality
With novel thought, there will be changes, the content of the present specification should not be construed as in specific embodiments and applications
Limitation to the utility model.
Claims (10)
1. a kind of digital ink-jet glue dry granular cloth integrative machine, it is characterised in that：Including rack, digital ink-jet printing system
System, digital glue spraying printing equipment, dry granular feed bin, dry granular fabric roller, dry granular blanking hopper, dry granular take out glassware, dry granular material suction device, porcelain
Brick belt conveyor and vacuum pump；
The middle part of the rack sets the ceramic tile belt conveyor；It is defeated along the ceramic tile in the top of the ceramic tile belt conveyor
The conveying direction of belt is sent, the rack upper edge straight line sets gradually the digital ink-jet print system, the digital glue spraying is beaten
Printing equipment is put, the dry granular fabric roller and the dry granular material suction device；The digital ink-jet print system and the dry granular fabric roller it
Between be intervally arranged with the distance for being no less than one meter；The top of the dry granular fabric roller sets the dry granular blanking hopper, described dry
The top of grain blanking hopper sets the dry granular to take out glassware；The dry granular feed bin is arranged on the outside of the rack；The dry granular
Material suction device is connected by hose with the suction hole of the vacuum pump, and the dry granular takes out glassware and the dry granular feed bin passes through hose
It is connected with the gas hole of the vacuum pump.
2. a kind of digital ink-jet glue dry granular cloth integrative machine according to claim 1, it is characterised in that：It is described defeated
Belt is sent to be divided into the first belt conveyor and the second belt conveyor；Position at the separation of first belt conveyor and the second belt conveyor
In the underface of the dry granular fabric roller；The distance of the separation of first belt conveyor and the second belt conveyor and the dry granular
The equivalent width of fabric roller.
3. a kind of digital ink-jet glue dry granular cloth integrative machine according to claim 2, it is characterised in that：Described
One belt conveyor and the second belt conveyor are in same level height and movement velocity is consistent.
4. a kind of digital ink-jet glue dry granular cloth integrative machine according to claim 2, it is characterised in that：Described
Lower section at one belt conveyor and the second belt conveyor separation is additionally provided with splicing band；The splicing band passes through hose and the vacuum
The suction hole of pump is connected.
5. a kind of digital ink-jet glue dry granular cloth integrative machine according to claim 1, it is characterised in that：The number
Code glue spraying printing equipment setting multigroup numerical type channel, the digital ink-jet print system set multiple inkjet printing channels.
6. a kind of digital ink-jet glue dry granular cloth integrative machine according to claim 1, it is characterised in that：It is described dry
Grain fabric roller is set to the top of the ceramic tile belt conveyor with the digital glue spraying printing equipment laterally side by side, and distance does not surpass
Cross 1m.
7. a kind of digital ink-jet glue dry granular cloth integrative machine according to claim 1, it is characterised in that：The cloth
If being additionally provided with dried layer sieve under material roller, the sieve is grid-shaped structure staggeredly.
8. a kind of digital ink-jet glue dry granular cloth integrative machine according to claim 1, it is characterised in that：The machine
Be provided with dust excluding plate on frame, the dust excluding plate be set to the digital ink-jet print system and the digital glue spraying printing equipment it
Between.
9. a kind of digital ink-jet glue dry granular cloth integrative machine according to claim 1, it is characterised in that：It is described soft
Pipe uses polytetrafluoroethylene (PTFE) or silica gel material.
10. a kind of digital ink-jet glue dry granular cloth integrative machine according to claim 1, it is characterised in that：It is described
Dry granular is taken out in glassware and is additionally provided with getter device, for blotting grain.
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| CN201721649434.XU CN207481450U (en) | 2017-12-01 | 2017-12-01 | A kind of digital ink-jet glue dry granular cloth integrative machine |
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| CN201721649434.XU CN207481450U (en) | 2017-12-01 | 2017-12-01 | A kind of digital ink-jet glue dry granular cloth integrative machine |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108927889A (en) * | 2018-08-01 | 2018-12-04 | 张栋 | A kind of Ceramic manufacturing picture-drawing device |
| CN111391088A (en) * | 2020-06-03 | 2020-07-10 | 佛山市东鹏陶瓷发展有限公司 | Production system is decorated to meticulous pottery brick of cloth lines |
| CN111391087A (en) * | 2020-06-03 | 2020-07-10 | 佛山市东鹏陶瓷发展有限公司 | Production system and process of ceramic tile with three-dimensional decoration effect |
| CN111391083A (en) * | 2020-06-03 | 2020-07-10 | 佛山市东鹏陶瓷发展有限公司 | Ceramic tile decoration production system capable of distributing complex patterns |
| CN111391085A (en) * | 2020-06-03 | 2020-07-10 | 佛山市东鹏陶瓷发展有限公司 | Ceramic tile decoration production system |
| CN111745799A (en) * | 2020-06-18 | 2020-10-09 | 佛山市三水新明珠建陶工业有限公司 | Continuous ceramic tile dry grain distribution method |
| CN111942034A (en) * | 2020-08-26 | 2020-11-17 | 佛山欧神诺陶瓷有限公司 | Inkjet printing apparatus and inkjet printing control method |
| CN115353288A (en) * | 2022-07-13 | 2022-11-18 | 九江诺贝尔陶瓷有限公司 | Production device and production method of double-digital decorative embossed three-dimensional effect face rock plate |
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2017
- 2017-12-01 CN CN201721649434.XU patent/CN207481450U/en active Active
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108927889A (en) * | 2018-08-01 | 2018-12-04 | 张栋 | A kind of Ceramic manufacturing picture-drawing device |
| CN111391088A (en) * | 2020-06-03 | 2020-07-10 | 佛山市东鹏陶瓷发展有限公司 | Production system is decorated to meticulous pottery brick of cloth lines |
| CN111391087A (en) * | 2020-06-03 | 2020-07-10 | 佛山市东鹏陶瓷发展有限公司 | Production system and process of ceramic tile with three-dimensional decoration effect |
| CN111391083A (en) * | 2020-06-03 | 2020-07-10 | 佛山市东鹏陶瓷发展有限公司 | Ceramic tile decoration production system capable of distributing complex patterns |
| CN111391085A (en) * | 2020-06-03 | 2020-07-10 | 佛山市东鹏陶瓷发展有限公司 | Ceramic tile decoration production system |
| CN111391087B (en) * | 2020-06-03 | 2020-10-30 | 佛山市东鹏陶瓷发展有限公司 | Production system and process of ceramic tile with three-dimensional decoration effect |
| CN111391088B (en) * | 2020-06-03 | 2020-11-13 | 佛山市东鹏陶瓷发展有限公司 | Production system is decorated to meticulous pottery brick of cloth lines |
| CN111391083B (en) * | 2020-06-03 | 2020-11-13 | 佛山市东鹏陶瓷发展有限公司 | Ceramic tile decoration production system capable of distributing complex patterns |
| CN111745799A (en) * | 2020-06-18 | 2020-10-09 | 佛山市三水新明珠建陶工业有限公司 | Continuous ceramic tile dry grain distribution method |
| CN111942034A (en) * | 2020-08-26 | 2020-11-17 | 佛山欧神诺陶瓷有限公司 | Inkjet printing apparatus and inkjet printing control method |
| CN111942034B (en) * | 2020-08-26 | 2021-12-03 | 佛山欧神诺陶瓷有限公司 | Inkjet printing apparatus and inkjet printing control method |
| CN115353288A (en) * | 2022-07-13 | 2022-11-18 | 九江诺贝尔陶瓷有限公司 | Production device and production method of double-digital decorative embossed three-dimensional effect face rock plate |
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Address after: 528300 Fanhu Industrial Zone, Leping Town, Sanshui District, Foshan City, Guangdong Province Patentee after: Foshan Oushennuo Ceramic Co., Ltd. Address before: 528300 Fanhu Industrial Zone, Leping Town, Sanshui District, Foshan City, Guangdong Province Patentee before: Foshan Oceano Ceramic Co., Ltd. |