CN104305482B - A kind of cylindrical material continous way process for producing line - Google Patents
A kind of cylindrical material continous way process for producing line Download PDFInfo
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- CN104305482B CN104305482B CN201410559351.6A CN201410559351A CN104305482B CN 104305482 B CN104305482 B CN 104305482B CN 201410559351 A CN201410559351 A CN 201410559351A CN 104305482 B CN104305482 B CN 104305482B
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Abstract
The present invention is a kind of cylindrical material continous way process for producing line, comprise segment cutter, the pusher set gradually, cleaning device of peeling, shaping device and slicing device, pusher with peel between cleaning device, peeling between cleaning device with shaping device is connected respectively by crawler belt transmitting device.Make it once complete and cut root, peel, clean, formalize and sectioning, it has continuity, automaticity, high efficiency, reduces the labour intensity of workman greatly, is applicable to factory operation.The arc Location resilient piece of peeling body of the present invention and paring knife with the use of, the loss of material can be reduced to greatest extent, there will not be the phenomenon not peeling completely or repeat to peel.Spent material setting module can be replaced with the setting module with difform setting blade as required, thus cuts out the material sheet of shape of not suiting.Slicer adopts wire cutter, can reduce material and move to the resistance of cutter continuously, reduces material deformation extent, increases work efficiency.
Description
Technical field
The present invention relates to a kind of food processing apparatus, particularly a kind of can once completing is peeled, cleans, is formalized and the cylindrical material continous way process for producing line of slicing process.
Background technology
The cylindrical material such as Chinese yam, burdock and lettuce, all need peeling, section in quick-frozen and export processing.Traditional processing industry many employings manual operation, because thickness of peeling is difficult to control and skilled degree varies sample, operating efficiency is not high, and material waste is more serious.In the process of section, the thickness degree of artificial section is uneven, and is difficult to the shape being cut into regulation.In mechanical slicing processes, the overwhelming majority can not realize serial section.Keep away unavoidable motion material continuously to the pressure of traditional flake blade, cause material to be out of shape or Cutting Drag increasing.Have a large amount of cytoplasm liquid after some material broken skin to ooze out, the bad grasping of material.
Summary of the invention
Technical problem to be solved by this invention is for the deficiencies in the prior art, provide a kind of structure simple, easy to operate, disposablely can complete the cylindrical material continous way process for producing line of peeling, clean, formalize and cutting into slices.
Technical problem to be solved by this invention is realized by following technical scheme, the present invention is a kind of cylindrical material continous way process for producing line, be characterized in: comprise segment cutter, the pusher set gradually, cleaning device of peeling, shaping device and slicing device, pusher with peel between cleaning device, peeling between cleaning device with shaping device is connected respectively by crawler belt transmitting device;
Described segment cutter comprises windrow frame and electric saw, garbage collection dish is provided with in the below of windrow frame, end face or the leading flank of described windrow frame are set to material inlet, material outlet is set in a side of the windrow frame docked with pusher, material outlet place is provided with active catch door, the another side of windrow frame is provided with and drives electric saw up and down or movable adjusting device; The bottom of described windrow frame is provided with and tilts the base plate of 15 ~ 25 ° to material outlet direction, and the roller bearing that described base plate is arranged side by side by some transverse directions forms, and the saw blade of described electric saw and the roller bearing of base plate be arranged in parallel;
Described pusher is provided with the receiving hopper coordinated with the material outlet of segment cutter, the bottom of receiving hopper is provided with discharging opening, mass transport groove is provided with in the below of discharging opening, be provided with just to the scraping wings of mass transport groove outlet in mass transport groove, the rear portion of scraping wings is connected with drive motors by screw rod, scraping wings is also provided with drive motors rotating and controls contact;
Described cleaning device of peeling comprises skiving machine and cleaning machine, described skiving machine comprises rack-mount cylinder, be provided with material skin in the below of cylinder and collect frame, in cylinder, be provided with at least 2 group paring knife mechanisms along drum length direction, paring knife mechanism is also uniformly distributed along cylinder circumferential direction, described paring knife mechanism comprises the elastic supporting member for supporting optical member be fixed on inner wall of rotary drum, side identical with cylinder rotation direction direction on elastic supporting member for supporting optical member is provided with the stayed pole be connected with cylinder wall, at the top of elastic supporting member for supporting optical member, arc Location resilient piece is housed, paring knife is provided with in the outside of arc Location resilient piece, the afterbody of paring knife is connected with the arc Location resilient piece afterbody being in elastic supporting member for supporting optical member opposite side by clamping screw, the head of paring knife is set to blade, described blade faces the rotation direction of cylinder, distance between the blade of described paring knife and arc Location resilient piece is paring thickness, the blade of described some groups of paring knives along drum shaft to length summation equal with the axial length of cylinder, described drum rotating one encloses, and the air line distance that paring knife runs along cylinder axial direction is equal along the distance of cylinder axially-movable with material, be provided with at the rear portion of paring knife and lead skin groove, described cylinder is provided with and exports with the material skin of leading skin slot fit, is provided with and scrapes skin graft, scrape skin graft and be fixed on rolling stand in each discharge outlet,
Described cleaning machine comprises the wash bowl docked with cylinder, is provided with chuck outside wash bowl, and the barrel of wash bowl is evenly provided with some apopores;
Described shaping device comprises the setting module arranged along material movement direction, and the middle part of setting module is provided with the passage passed through for material, and the edge of the setting module of Channel front end is set to blade of shaping;
Described slicing device comprises the vertical slot being located at both sides, material movement direction respectively, and be provided with slicer between two vertical slots, the top of slicer is connected with eccentric mechanism by linkage;
Described crawler belt transmitting device comprises two crawler belts be arranged in parallel, the track-face of crawler belt is arranged in opposite directions, two track-faces are arranged with the arc card of some vertical settings respectively, between the arc card between two crawler belt forward surfaces, form the groove of a fixing also convey materials.
Technical problem to be solved by this invention can also be realized further by following technical scheme, described cylindrical material continous way process for producing line, be characterized in: the trailing flank of described windrow frame is equipped with sideboard, the upper end of sideboard and the upper side frame of windrow frame hinged, be provided with automatic locking and placing device between the lower frame of sideboard lower edge and windrow frame.Sideboard can laterally or inner side dig, pinned by automatic locking and placing device when falling.
Technical problem to be solved by this invention can also be realized further by following technical scheme, described cylindrical material continous way process for producing line, be characterized in: the active catch door of described windrow frame comprises the some latches be arranged side by side, latch upper end thereof is on the upper edge of windrow frame, electronic lock is equipped with in the lower edge of windrow frame, and electronic lock is provided with some latch lockholes coordinated with latch.
Technical problem to be solved by this invention can also be realized further by following technical scheme, described cylindrical material continous way process for producing line, be characterized in: described adjusting device comprises the longitudinal adjusting rod be contained on windrow upper frame edge frame, longitudinal adjusting rod is equipped with the vertical vertical adjustment bar arranged by the collar, and described electric saw is fixed on vertical adjustment bar.The collar is provided with clamping screw, after up-down adjustment regulates distance to drive electric saw, can be fixed by the clamping screw locking collar.
Technical problem to be solved by this invention can also be realized further by following technical scheme, described cylindrical material continous way process for producing line, be characterized in: described receiving hopper is fixed on installing rack, its cross section is trapezoidal, upper end and the installing rack of the biside plate of receiving hopper are hinged, two positive stop spring plates are arranged with respectively in the bottom of receiving hopper biside plate, a material channel is formed between two positive stop spring plates, several positive stop spring plate extension adjustment device is evenly provided with along its length in the outside of two positive stop spring plates, described extension adjustment device comprises electromagnet, electromagnet is connected with positive stop spring plate by connecting rod.
Technical problem to be solved by this invention can also be realized further by following technical scheme, described cylindrical material continous way process for producing line, be characterized in: on the biside plate of receiving hopper, have 3 side by side and the vertical regulating tank arranged, described positive stop spring plate is contained on regulating tank.
Technical problem to be solved by this invention can also be realized further by following technical scheme, described cylindrical material continous way process for producing line, be characterized in: described elastic supporting member for supporting optical member comprises slide cartridge, slide block is provided with in slide cartridge, slide block rear portion is provided with back-moving spring, and slide block front portion is provided with the support bar stretching out slide cartridge.
Technical problem to be solved by this invention can also be realized further by following technical scheme, described cylindrical material continous way process for producing line, be characterized in: described cylinder is fixed on support, the outer wall of roller tube is provided with a circle gear wheel, and gear wheel is connected with power set by gear drive.
Technical problem to be solved by this invention can also be realized further by following technical scheme, described cylindrical material continous way process for producing line, be characterized in: described slicer comprises the arch arm be fixed between two vertical slots, between two lower port of arch arm, be provided with wire cutter.
Technical problem to be solved by this invention can also be realized further by following technical scheme, described cylindrical material continous way process for producing line, be characterized in: described crawler belt is equipped with several driving wheel, the wheel shaft of driving wheel is vertically arranged downwards, the outrigger of crawler belt is provided with the micromatic setting of two crawler belt spacing, described micromatic setting comprises slide cartridge, slide block is provided with in slide cartridge, the rear portion of slide block is provided with buffer spring, and the front portion of slide block is provided with the support bar connected with the wheel shaft of driving wheel; Support is provided with the adjustment position groove of fixing slide cartridge.
The present invention is by crawler belt transmitting device convey materials, and while conveying, have fixation, and then can ensure that material does not slide at operation place of peeling, function of peeling is removed the peel continuously.The arc Location resilient piece of peeling body and paring knife with the use of, the loss of material can be reduced to greatest extent, there will not be the phenomenon not peeling completely or repeat to peel.Spent material setting module can be replaced with the setting module with difform setting blade as required, thus cuts out the material sheet of shape of not suiting.Slicer adopts wire cutter, can reduce material and move to the resistance of cutter continuously, reduces material deformation extent, realizes material and move continuously and cut into slices, and wire cutter makes a round trip and can complete material cutting twice simultaneously, increases work efficiency.
Compared with prior art, the present invention is once completed by segment cutter, pusher, cleaning device of peeling, shaping device and slicing device and cuts root, peels, cleans, formalizes and sectioning, it has continuity, automaticity, high efficiency, reduce the labour intensity of workman greatly, be applicable to factory operation.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of the present invention;
Fig. 2 is the main TV structure schematic diagram of segment cutter;
Fig. 3 is the left TV structure schematic diagram of Fig. 2;
Fig. 4 is the main TV structure schematic diagram of pusher;
Fig. 5 is the left TV structure schematic diagram of Fig. 4;
Fig. 6 is the main TV structure schematic diagram of skiving machine;
Fig. 7 is the structural representation of shaping device;
Fig. 8 is the structural representation of slicing device;
Fig. 9 is the plan structure schematic diagram of crawler belt transmitting device;
Figure 10 be Fig. 9 look up structural representation.
Detailed description of the invention
Referring to accompanying drawing, further describe concrete technical scheme of the present invention, so that those skilled in the art understands the present invention further, and do not form the restriction to its right.
A kind of cylindrical material continous way process for producing line, comprise the segment cutter 1, pusher 2, cleaning device of peeling, shaping device 6 and the slicing device 7 that set gradually, pusher 2 with peel between cleaning device, peeling between cleaning device with shaping device 6 is connected respectively by crawler belt transmitting device 3, as shown in Figure 1.
As shown in accompanying drawing 2 and Fig. 3, described segment cutter 1 comprises windrow frame 102 and electric saw 108, is provided with garbage collection dish 109 in the below of windrow frame 102.End face or the leading flank of described windrow frame 102 are set to material inlet, facilitate the material of different length to put into.Sideboard 105 trailing flank of windrow frame 102 is equipped with, the upper end of sideboard 105 and the upper side frame of windrow frame 102 hinged, such sideboard 105 can swing laterally, is provided with automatic locking and placing device between the lower frame of sideboard 105 lower edge and windrow frame 102.
Material outlet is set in a side of the windrow frame 102 docked with pusher 2, material outlet place is provided with active catch door, described active catch door comprises the some latches be arranged side by side 101, latch 101 upper end thereof is on the upper edge of windrow frame 102, electronic lock is equipped with in the lower edge of windrow frame 102, electronic lock is provided with some latch lockholes 107 coordinated with latch 101, and the opening of latch lockhole 107 is arranged outwardly.Latch 101 lower end can depart from latch lockhole 107 and swing laterally, establish solenoid in latch lockhole 107, after switching on power, can playback voluntarily and latch in latch 101 lower end, and latch 101 arbitrarily can combine and put into, certain root latch 101 can be extracted according to demand at random out, avoid with saw cutter be rebuffed.
The another side of windrow frame 102 is provided with and drives electric saw about 108 or movable adjusting device; The another side of windrow frame 102 also can arrange the active catch door the same with opposite flank.Adjusting device comprises the longitudinal adjusting rod 103 be contained on windrow frame 102 upper side frame, and longitudinal adjusting rod 103 is marked with scale, and the scale near sideboard 105 side is set to start index.Longitudinal adjusting rod 103 is equipped with the vertical vertical adjustment bar 104 arranged by the collar, and the collar is equipped with clamping screw, and for retaining collar, described electric saw 108 is fixed on vertical adjustment bar 104.Can move forward and backward on longitudinal adjusting rod 103 when electric saw 108 uses, after having good positioning, clamping screw can cut.
Be provided with in the bottom of windrow frame 102 and tilt the base plate of 15 ~ 25 ° to material outlet direction, be preferably 20 °, gradient facilitates material section automatically to discharge, the roller bearing 106 that described base plate is arranged side by side by some transverse directions forms, the saw blade of described electric saw 108 and the roller bearing 106 of base plate be arranged in parallel, roller bearing 106 can be extracted out, facilitates material to fall into garbage collection dish 109.
When carrying out cutting root operation, when material neatly puts into windrow frame 102 by root rearward end, material root neatly withstands on sideboard 105, regulates the position of electric saw 108 and cuts away root waste material.Again material section cutting spacing is set according to the length of material and even thickness degree, utilizes material to greatest extent.Utilize the length of the scale setting material section on longitudinal adjusting rod 103, slip electric saw 108 cuts to designated length.Cut electric saw 108 automatic homing, extracted roller bearing 106 out, material chip falls into below garbage collection dish 109.The material section of well cutting, opens the latch lockhole 107 of electronic lock automatically by electronic lock controller, because material is the inclined slope that circular material and material basket bottom have 20 degree, material section tumbles pushes latch 101 bottom open, tumbles in silo.Discharge of materials is complete, and in electrical pins lockhole 107, solenoid switches on power and sucks back latch 101 lower end and realize automatic homing and latch.Root waste material falls into garbage collection dish 109 automatically by extracting roller bearing 106 out.
As shown in accompanying drawing 4 and Fig. 5, described pusher 2 is provided with the receiving hopper 201 coordinated with the material outlet of segment cutter 1, and described receiving hopper 201 is fixed on installing rack, and its cross section is trapezoidal.Upper end and the installing rack of the biside plate of receiving hopper 201 are hinged, and the outside of biside plate is provided with collateral strut 212, and collateral strut 212 is expansion link.Two positive stop spring plates 204 are arranged with respectively in the bottom of receiving hopper 201 biside plate, form a material between two positive stop spring plates 204 to drop passage 209, several positive stop spring plate 204 extension adjustment device 210 is evenly provided with along its length in the outside of two positive stop spring plates 204, described extension adjustment device 210 comprises electromagnet, and electromagnet is connected with positive stop spring plate 204 by connecting rod.The biside plate of receiving hopper 201 has 3 side by side and the vertical regulating tank 202 arranged, described positive stop spring plate 204 is contained on regulating tank 202.
Discharging opening is provided with in the bottom of receiving hopper 201, mass transport groove 205 is provided with in the below of discharging opening, the cross section of mass transport groove 205 is arc, mass transport groove 205 can be made up of two pieces of arcs, two arc bottoms are stayed at regular intervals and fix on support by hinges fixing, and top is fixed on support by two adjustable telescopic support bars 211.Telescopic supporting rod 211 cut to lengthen mass transport groove 205 size can be regulated, to adapt to the material of different-diameter size, regulate material delivery chute 205 size to be merely able to loading 1 material.Be provided with just to the scraping wings 206 that mass transport groove 205 exports in mass transport groove 205, the rear portion of scraping wings 206 is connected with drive motors by screw rod 208, scraping wings 206 is also provided with drive motors rotating and controls contact 207.In the front end of mass transport groove 205, material infrared inductor 203 is installed, with or without material in perception material delivery chute 205.
During use, first regulate, according to material diameter, regulate the collateral strut 212 of trapezoidal receiving hopper 201 to control to adjust the size of discharging opening; According to material diameter, vertically regulating tank 202 regulates the height of positive stop spring plate 204, thus the distance controlled between two positive stop spring plates 204, when ensureing that positive stop spring plate 204 shrinks, material freely can pass through and fall into below mass transport groove 205, and shell fragment stops next root material after ejecting playback continues to fall.According to material diameter, regulate material delivery chute 205 support bar length adjustment mass transport groove 205 size, make it just load a material.
Material is automatically loaded in trapezoidal receiving hopper 201 by segment cutter 1, opens material infrared inductor power supply.Material is lacked in material infrared inductor 203 perception material delivery chute 205, signal feedback is to controller, electromagnet power supply opened by controller, material whereabouts positive stop spring plate 204 shrinks, material falls into mass transport groove 205 automatically by the gap between positive stop spring plate 204, and infrared inductor 203 perception filling material completes, and signal feedback is to controller, controller cuts out electromagnet power supply, and material whereabouts positive stop spring plate 204 ejects playback and stops material to continue to fall.Rotate forward scraping wings 206 with Time Controller startup scraping wings motor to move forward, the control contact 207 on scraping wings 206 presses before material continues to move forward promotion material and moves.After material front end enters crawler belt transmitting device 3, on crawler belt, arc card blocks the operation of material web animal material, preset the crawler belt speed of service and be greater than the material propeller promotion material speed of service, such material will depart from scraping wings 206, control motor rotates backward, scraping wings 206 playbacks rapidly, once feeds and push material operation to complete.When material end shifts out mass transport groove 205 completely, lack material in material infrared inductor 203 perception material delivery chute 205, signal feeds back to controller again, and controller again starts electromagnet filling material and pushes material, so repeatedly operates.
Described cleaning device of peeling comprises skiving machine 4 and cleaning machine 5, and described skiving machine 4 comprises rack-mount cylinder 405, and the center of cylinder 405, just to crawler belt transmitting device 3, is provided with material skin and collects frame in the below of cylinder 405.Cylinder 405 is fixed by three location roll shafts, and the outer wall of cylinder 405 cylindrical shell is provided with the groove of a circle stationary roller shaft.The outer wall of cylinder 405 cylindrical shell is provided with a circle gear wheel, and gear wheel is connected with power set by gear drive, thus head roll 405 rotates.
As shown in Figure 6, in cylinder 405, be provided with 3 groups of paring knife mechanisms along cylinder 405 length direction, paring knife mechanism is also uniformly distributed in cylinder 405 circumferential direction.Described paring knife mechanism comprises the elastic supporting member for supporting optical member 406 be fixed on cylinder 405 inwall, and side identical with cylinder 405 rotation direction direction on elastic supporting member for supporting optical member 406 is provided with the stayed pole 403 be connected with cylinder 405 wall.
Elastic supporting member for supporting optical member 406 comprises slide cartridge, is provided with slide block in slide cartridge, and slide block rear portion is provided with back-moving spring, and slide block front portion is provided with the support bar stretching out slide cartridge, and support bar is connected with arc Location resilient piece 402.Elastic supporting member for supporting optical member 406 has Telescopic and fixing arc Location resilient piece function, when peeling, and support bar pressurized, compression reseting spring deformation retract.At the top of elastic supporting member for supporting optical member 406, arc Location resilient piece 402 is housed, is provided with paring knife 401 in the outside of arc Location resilient piece 402,
The afterbody of paring knife 401 is fixedly linked by clamping screw and arc Location resilient piece 402 afterbody being in elastic supporting member for supporting optical member 406 opposite side, the head of paring knife 401 is set to blade, described blade is U-shaped, described blade faces the rotation direction of cylinder 405, the middle part of blade is set to blade of peeling, the two ends of blade are set to disconnected dermatotome sword, and described disconnected dermatotome sword and the angle of peeling between blade are 150 °.The distance of peeling between blade and arc Location resilient piece 402 is paring thickness; The blade of described some groups of paring knives is equal with the axial length of cylinder along the length summation of cylinder 405 axis, described cylinder 405 revolves and turns around, the air line distance that paring knife 401 runs along cylinder axial direction is equal along the distance of cylinder axially-movable with material, thus avoids material do not remove the peel completely or repeat to peel.Be provided with at the rear portion of paring knife 401 and lead skin groove, paring knife 401 tail end embeds leads in skin groove, and described cylinder 405 is provided with and exports with the material skin of leading skin slot fit, is provided with scrapes skin graft in each discharge outlet, scrapes skin graft and is fixed on cylinder 405 support.
Described cleaning machine 5 comprises the wash bowl docked with cylinder 405, is provided with chuck outside wash bowl, and the barrel of wash bowl is evenly provided with some apopores.Chuck is provided with the water inlet of high-pressure water pipe docking, and in wash bowl, form the tiny water jets under high pressure of a week after water flowing, water jets under high pressure sprays to cylinder center's line.When the material having cut skin moves along cylinder center's line, tiny water jets under high pressure directly vertically rinses material surface.
During use, according to material skin thickness, adjust by clamping screw the vertical interval that paring knife peels between blade and arc Location resilient piece 402, adjust the rotating speed of motor according to the material speed of service.Material carried by crawler belt transmitting device 3 and firmly fixing by arc card after, when front end enters swing roller 405, arc Location resilient piece 402 is close to the crust of material by elastic supporting member for supporting optical member 406 effect, the degree of depth of peeling of restriction paring knife 401.Cylinder 405 rotates, and the blade of peeling of U-shaped blade is embedded in material peels, and material skin blocks by disconnected dermatotome sword, and blade of peeling carries out spirality along arc Location resilient piece 402 guiding and to prune material crust.Three groups of collaborative works, when swing roller 405 rotates a circle the crust of material advance part just in time pruned.Paring knife 401 tail end with lead skin groove and be connected, the skin under cutting falls into material skin collect frame by leading skin groove and the outlet of material skin cylinder 405 of dishing out, and part drops on cylinder 405 and scrapes and fall into material skin by scraping skin graft and collect frame.The material having cut skin enters in cleaning machine 5, and during along wash bowl center line movement, tiny water jets under high pressure is vertical shower material surface directly, and material is leached and is totally fixedly transported to next step setting, slicing process by next group crawler-tread device.
As shown in Figure 7, described shaping device 6 comprises the setting module 602 arranged along material movement direction,
Described shaping device comprises the frustum setting module 602 arranged along material movement direction, the outer surface of setting module 602 forms arc waste material guide groove, the middle part of setting module is provided with the passage 603 passed through for material, center and the crawler belt transmitting device 3 of passage 603 are just right, the edge of the setting module of passage 603 front end is set to blade 601 of shaping, the vertical and material cross section of sizing blade 601.
The shape of setting blade 601 can be multiple, as circular, oval or five-pointed star etc., determines as required.After mass transport is come, cut into certain shape by sizing blade 601, be transported to next procedure by passage 603, and waste material is fallen by the outer surface of the module 602 that formalizes.
As shown in Figure 8, described slicing device 7 comprise be located at both sides, material movement direction respectively vertical slot 703, two vertical slots 703 between be provided with slicer, the top of slicer is connected with eccentric mechanism 701 by linkage 702.Described slicer comprises the arch arm 704 be fixed between two vertical slots 703, and arch arm 704 is contained in can be spacing in vertical slot 703, avoids slicer to offset.Wire cutter 705 is provided with between two lower port of arch arm 704, and tensioning.The eccentric wheel of eccentric mechanism 701 is rotated by driven by motor, and eccentric wheel drivening rod mechanism 702 draws arch arm 704 and carry out straight reciprocating motion in vertical slot 703, and high strength thin steel wire such as a sharp line cutter 705 cuts material.Because material is continuous motion, utilize high strength thin steel wire as cutting knife, reduce cutter and to the interaction force between material, reduce the deformation extent of material section.When line cutter 705 speed of service is far longer than material translational speed, material section deformation extent can neglect to fall to disregarding.Make a round trip simultaneously and can carry out twice section, improve the operating efficiency of section.
During section, according to material chip formation need more finish changing setting module 602, adjust the eccentric wheel speed of rotation and intermittent time, control slice thickness.Material pushes to setting module 602 by crawler belt transmitting device 3, and setting blade 601 is perpendicular to material cross section cutting material, and rim charge falls into rim charge frame along with guide groove, and the material reserving shape continues reach and cuts into slices.After material enters slicing process, driven by motor eccentric wheel rotates, eccentric wheel drivening rod mechanism 702 draws arch arm 704 and does straight reciprocating motion, thus drive arch arm 704 and high strength thin steel wire to carry out straight reciprocating motion, eccentric wheel often rotates a circle, the wire of high-speed motion completes the action of cutting twice material, and the material of well cutting falls into finished product materials frame automatically.
As shown in accompanying drawing 9 and 10, described crawler belt transmitting device 3 comprises two crawler belts be arranged in parallel 303, the track-face of crawler belt 303 is arranged in opposite directions, two track-faces are arranged with the arc card 308 of some vertical settings respectively, the groove 307 of a fixing also convey materials is formed between the arc card 308 between two crawler belt forward surfaces, the inner surface of arc card 308 arranges multiple salient point, and auxiliary fixing material, prevents material from sliding.Described crawler belt 303 is equipped with several driving wheel 304, the wheel shaft of driving wheel 304 is vertically arranged downwards, the outrigger of crawler belt 303 is provided with the micromatic setting 305 of two crawler belt 303 spacing, described micromatic setting 305 comprises slide cartridge, support is provided with the adjustment position groove of fixing slide cartridge, the position of fixing slide cartridge can be regulated, in slide cartridge, be provided with slide block, the rear portion of slide block is provided with buffer spring 301, and the front portion of slide block is provided with the support bar 302 connected with the wheel shaft of driving wheel 304.When express material crawler belt 303, the distance between two crawler belts 303 can be finely tuned by the buffer spring 301 of micromatic setting 305 and fix material.The driving wheel 304 of crawler belt 303 one end is driving wheel, other be driven pulley, the motor wheel disc be connected with motor 306 is connected by belt or chain with the lower wheel disc of the driving wheel of two crawler belts 303 and transmits power.Be provided with elastic tension pulley between the lower wheel disc of motor wheel disc and driving wheel, regulate belt or chain tension degree.
According to material diameter, by adjusting position in the adjustment position groove of elastic supporting bar 302 sliding sleeve on support, the distance size between two crawler belts 303 being set, making arc card 308 on two rate bands tightly can block material.Connecting motor power drives driving wheel and crawler belt 303 to rotate.When material is blocked by arc card 308 by the subcircular material fixed groove 307 that formed between the opposing arcuate card 308 that heads on two crawler belts 303.Crawler belt 303 regulates subcircular to become the size of material fixed groove 307 by micromatic setting 305 automatically simultaneously, makes arc card 308 firmly fix material, and travels forward with arc card 308.When material runs to crawler belt 303 end, opposing arcuate card 308 opens, and decontrols material and material is sent to subsequent processing.
When production line runs, first carry out segment by segment cutter 1, the material that segment is good drops in pusher 2 automatically, by pusher 2 make material one by one be pushed on crawler belt transmitting device 3, by crawler belt transmitting device 3, mass transport is carried out peeling cleaning operation to cleaning device of peeling again, the material having cut skin is delivered to shaping device 6 by crawler belt transmitting device 3, determines that cross sectional shape is cut into slices by slicing device 7 again, obtains required product.
Claims (10)
1. a cylindrical material continous way process for producing line, it is characterized in that: comprise segment cutter, the pusher set gradually, cleaning device of peeling, shaping device and slicing device, pusher with peel between cleaning device, peeling between cleaning device with shaping device is connected respectively by crawler belt transmitting device;
Described segment cutter comprises windrow frame and electric saw, garbage collection dish is provided with in the below of windrow frame, end face or the leading flank of described windrow frame are set to material inlet, material outlet is set in a side of the windrow frame docked with pusher, material outlet place is provided with active catch door, the another side of windrow frame is provided with and drives electric saw up and down or movable adjusting device; The bottom of described windrow frame is provided with and tilts the base plate of 15 ~ 25 ° to material outlet direction, and the roller bearing that described base plate is arranged side by side by some transverse directions forms, and the saw blade of described electric saw and the roller bearing of base plate be arranged in parallel;
Described pusher is provided with the receiving hopper coordinated with the material outlet of segment cutter, the bottom of receiving hopper is provided with discharging opening, mass transport groove is provided with in the below of discharging opening, be provided with just to the scraping wings of mass transport groove outlet in mass transport groove, the rear portion of scraping wings is connected with drive motors by screw rod, scraping wings is also provided with drive motors rotating and controls contact;
Described cleaning device of peeling comprises skiving machine and cleaning machine, described skiving machine comprises rack-mount cylinder, be provided with material skin in the below of cylinder and collect frame, in cylinder, be provided with at least 2 group paring knife mechanisms along drum length direction, paring knife mechanism is also uniformly distributed along cylinder circumferential direction, described paring knife mechanism comprises the elastic supporting member for supporting optical member be fixed on inner wall of rotary drum, side identical with cylinder rotation direction direction on elastic supporting member for supporting optical member is provided with the stayed pole be connected with cylinder wall, at the top of elastic supporting member for supporting optical member, arc Location resilient piece is housed, paring knife is provided with in the outside of arc Location resilient piece, the afterbody of paring knife is connected with the arc Location resilient piece afterbody being in elastic supporting member for supporting optical member opposite side by clamping screw, the head of paring knife is set to blade, described blade faces the rotation direction of cylinder, distance between the blade of described paring knife and arc Location resilient piece is paring thickness, the blade of described some groups of paring knives along drum shaft to length summation equal with the axial length of cylinder, described drum rotating one encloses, and the air line distance that paring knife runs along cylinder axial direction is equal along the distance of cylinder axially-movable with material, be provided with at the rear portion of paring knife and lead skin groove, described cylinder is provided with and exports with the material skin of leading skin slot fit, is provided with and scrapes skin graft, scrape skin graft and be fixed on rolling stand in each discharge outlet,
Described cleaning machine comprises the wash bowl docked with cylinder, is provided with chuck outside wash bowl, and the barrel of wash bowl is evenly provided with some apopores;
Described shaping device comprises the setting module arranged along material movement direction, and the middle part of setting module is provided with the passage passed through for material, and the edge of the setting module of Channel front end is set to blade of shaping;
Described slicing device comprises the vertical slot being located at both sides, material movement direction respectively, and be provided with slicer between two vertical slots, the top of slicer is connected with eccentric mechanism by linkage;
Described crawler belt transmitting device comprises two crawler belts be arranged in parallel, the track-face of crawler belt is arranged in opposite directions, two track-faces are arranged with the arc card of some vertical settings respectively, between the arc card between two crawler belt forward surfaces, form the groove of a fixing also convey materials.
2. cylindrical material continous way process for producing line according to claim 1, it is characterized in that: the trailing flank of described windrow frame is equipped with sideboard, the upper end of sideboard and the upper side frame of windrow frame hinged, be provided with automatic locking and placing device between the lower frame of sideboard lower edge and windrow frame.
3. cylindrical material continous way process for producing line according to claim 1, it is characterized in that: the active catch door of described windrow frame comprises the some latches be arranged side by side, latch upper end thereof is on the upper edge of windrow frame, electronic lock is equipped with in the lower edge of windrow frame, and electronic lock is provided with some latch lockholes coordinated with latch.
4. cylindrical material continous way process for producing line according to claim 1, it is characterized in that: described adjusting device comprises the longitudinal adjusting rod be contained on windrow upper frame edge frame, longitudinal adjusting rod is equipped with the vertical vertical adjustment bar arranged by the collar, and described electric saw is fixed on vertical adjustment bar.
5. cylindrical material continous way process for producing line according to claim 1, it is characterized in that: described receiving hopper is fixed on installing rack, its cross section is trapezoidal, upper end and the installing rack of the biside plate of receiving hopper are hinged, two positive stop spring plates are arranged with respectively in the bottom of receiving hopper biside plate, a material channel is formed between two positive stop spring plates, several positive stop spring plate extension adjustment device is evenly provided with along its length in the outside of two positive stop spring plates, described extension adjustment device comprises electromagnet, and electromagnet is connected with positive stop spring plate by connecting rod.
6. cylindrical material continous way process for producing line according to claim 5, is characterized in that: on the biside plate of receiving hopper, have 3 side by side and the vertical regulating tank arranged, described positive stop spring plate is contained on regulating tank.
7. cylindrical material continous way process for producing line according to claim 1, it is characterized in that: described elastic supporting member for supporting optical member comprises slide cartridge, is provided with slide block in slide cartridge, slide block rear portion is provided with back-moving spring, and slide block front portion is provided with the support bar stretching out slide cartridge.
8. cylindrical material continous way process for producing line according to claim 1, is characterized in that: described cylinder is fixed on support, and the outer wall of roller tube is provided with a circle gear wheel, and gear wheel is connected with power set by gear drive.
9. cylindrical material continous way process for producing line according to claim 1, is characterized in that: described slicer comprises the arch arm be fixed between two vertical slots, is provided with wire cutter between two lower port of arch arm.
10. cylindrical material continous way process for producing line according to claim 1, it is characterized in that: described crawler belt is equipped with several driving wheel, the wheel shaft of driving wheel is vertically arranged downwards, the outrigger of crawler belt is provided with the micromatic setting of two crawler belt spacing, described micromatic setting comprises slide cartridge, be provided with slide block in slide cartridge, the rear portion of slide block is provided with buffer spring, and the front portion of slide block is provided with the support bar connected with the wheel shaft of driving wheel; Support is provided with the adjustment position groove of fixing slide cartridge.
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| CN201410559351.6A CN104305482B (en) | 2014-10-18 | 2014-10-18 | A kind of cylindrical material continous way process for producing line |
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| CN201410559351.6A CN104305482B (en) | 2014-10-18 | 2014-10-18 | A kind of cylindrical material continous way process for producing line |
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| CN105150257A (en) * | 2015-09-07 | 2015-12-16 | 安徽华兴生态农业科技有限公司 | Lotus rhizome node removing device |
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| CN107252123B (en) * | 2017-06-08 | 2019-04-30 | 中国热带农业科学院农业机械研究所 | A kind of cassava peeling machine |
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| CN112515193B (en) * | 2020-12-09 | 2021-10-26 | 广西壮族自治区农业科学院 | Lettuce slicing and peeling integrated machine |
| CN115191624B (en) * | 2022-07-22 | 2024-01-26 | 滨州学院 | Multifunctional columnar fruit and vegetable processing integrated machine and processing method |
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